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#PIWorld ©2018 OSIsoft, LLC
State of the Art OEE Application on top of the OSIsoft PI System
Laurens Marijns
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#PIWorld ©2018 OSIsoft, LLC
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The bad news…
• Actemium is not a Food & Beverage company
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The good news…
• Actemium has a strong expertise in the Food & Beverage industry
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About Actemium
• Actemium is the VINCI Energies’ brand dedicated to industrial processes
• Actemium is part of the VINCI group
• Actemium’s mission is to help its clients to improve their competive advantage and industrial performance
• Actemium deploys its expertise to design, build & maintain systems across all industrial segments
Automation Electrical MES/MOM ERP Mechanical Motion/Robots ICT
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The Actemium network
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Our relationship with OSIsoft PI
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The story of one of our customers
• Major Food & Beverage client
• Several sites around the world
• Standardized on the OSIsoft PI System as data backbone
• Several glocal OEE initiatives
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What is the story about?
• Creation of a state of the art OEE application on top of the OSIsoft PI System
• Why state of the art?
• Very recent development
• Leveraging fully on the PI System capabilities
• The latest technology stack for DevOps
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What is the story not about?
• Journey of the customer towards operational excellence
• Application footprint
• Master plan
• Return on investment
• …
• State of the art because we built an OEE application that has all the features one can imagine
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Business challenge
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Business challenge
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Business challenge
• Long wish list of features due to past OEE initatives
• Counter management
• Shift calendar
• User comments
• Audit trail
• …
• Leverage as much as possible on the capabilities of the OSIsoft PI System
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Our approach
• Market study • The capabilities of the PI System
• The availability of commercial off-the-shelf (COTS) OEE applications
• The re-useability of other project solutions within the Actemium network
• Result • Not one perfect fit with the business challenge
• Duplication of data
• Mainly downtime tracking, no counter management
• No support for shift calendars
• Not leveraging on the PI Analytics for KPIs
• …
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Our approach
• Conclusion
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Feasibility study & Prototyping
• Involvement of different Business Units in the Actemium network • PI System expertise • DevOps expertise
• Battle between the PI System and DevOps • Performance and scalability? • How and where to store configuration data? • What should be modelled in PI points, attributes, event frames, … ? • Operator interface?
• PI AF SDK or PI Vision? • …
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PI Server
PI Interfaces
&
PI Connectors
PI Vision
PI DataLink
PI Manual Logger
PI ProcessBook
PI WebParts Data
Archive
Asset Framework
Asset Analytics
Event Frames
Notifications
Custom applications
Business systems </>
Cloud Services
PI Integrators
Visualization
PI System Access
PI Cloud Connect
Business Analytics
SAP HANA
The PI System components
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PI Server
PI Interfaces
&
PI Connectors
PI Vision
PI DataLink
PI Manual Logger
PI ProcessBook
PI WebParts Data
Archive
Asset Framework
Asset Analytics
Event Frames
Notifications
Custom applications
Business systems </>
Cloud Services
PI Integrators
Visualization
PI System Access
PI Cloud Connect
Business Analytics
SAP HANA
The PI System OEE components
O
E
E
A
P
P
L
I
C
A
T
I
O
N OEE
APPLICATION
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PI Data Archive (PI Points) Data
Archive • PI Interfaces & PI Connectors
• Asset status
• Asset counters
• Total counter
• Good counter
• Context
• Recipe
• PI System Access
• Enhancements of the PI Interfaces & PI Connectors
• Asset status root cause
• Counter corrections
• Context
• Team
• Shift
• Calculated PI Points
• KPIs
• OEE
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PI Asset Framework
• Enterprise
• Site
• Area
• Line
• Machine • PI Points • Attributes
• Design speed
• Asset Analytics • Event Frames
Asset
Framework Data
Archive
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PI Asset Analytics
• Event frame generation
• Calculate PI Points & Attributes
• KPIs
• OEE
Asset
Analytics
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PI Event Frames
• Asset status
• Attributes
• Context (Recipe, team, …)
• Attributes
• Time (Hour, working day, …)
• Attributes
Event
Frames
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PI System Acces
• Front-end • Dashboarding
• Show information stored in the PI System
• Data enhancements • Asset status root cause
• Counter corrections
• …
• Security
• Audit trail
Event Frames PI System Access
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PI System Acces
• Back-end
• Services between the front-end and PI System
• Counter corrections
• Shift calendar
• Orchestration
• …
Event Frames PI System Access
Services
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How does this all fit together?
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PI Server
PI Interfaces
&
PI Connectors
Data
Archive
Asset Framework
Asset Analytics
Event Frames
</>
PI System Access
How does this all fit together?
O
E
E
A
P
P
L
I
C
A
T
I
O
N
OEE
APPLICATION
FRONT
END
BACK
END
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PI Server
Data
Archive
Asset Framework
Asset Analytics
Event Frames
Typical flow of information
Asset status
Asset counters
Recipe
</>
OEE
APPLICATION
FRONT
END
BACK
END
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PI Server
Data
Archive
Asset Framework
Asset Analytics
Event Frames
Typical flow of information </>
OEE
APPLICATION
FRONT
END
BACK
END
Asset status
Asset counters
Recipe
Team
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PI Server
Data
Archive
Asset Framework
Asset Analytics
Event Frames
Typical flow of information </>
OEE
APPLICATION
FRONT
END
BACK
END
Shift
configuration
Asset status
Asset counters
Recipe
Team
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PI Server
Data
Archive
Asset Framework
Asset Analytics
Event Frames
Typical flow of information
Shift
</>
OEE
APPLICATION
FRONT
END
BACK
END
Shift
configuration
Service Asset status
Asset counters
Recipe
Team
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PI Server
Data
Archive
Asset Framework
Asset Analytics
Event Frames
Typical flow of information
Distributed
counter
correction
</>
OEE
APPLICATION
FRONT
END
BACK
END
Counter
correction
Service Asset status
Asset counters
Recipe
Team
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Data
Archive
Asset Framework
Asset Analytics
Event Frames
Typical flow of information
Design speed
</>
OEE
APPLICATION
FRONT
END
BACK
END
31
PI Server Shift Shift
configuration
Service Asset status
Asset counters
Recipe
Team
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Data
Archive
Asset Framework
Asset Analytics
Event Frames
Typical flow of information
Shift event frame
</>
OEE
APPLICATION
FRONT
END
BACK
END
Design speed
PI Server Shift Shift
configuration
Service Asset status
Asset counters
Recipe
Team
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Data
Archive
Asset Framework
Asset Analytics
Event Frames
Typical flow of information
Shift event frame
</>
OEE
APPLICATION
FRONT
END
BACK
END
Design speed
PI Server Shift Shift
configuration
Service Asset status
Asset counters
Recipe
Team
KPIs
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Data
Archive
Asset Framework
Asset Analytics
Event Frames
Typical flow of information </>
OEE
APPLICATION
FRONT
END
BACK
END
PI Server Shift Shift
configuration
Service Asset status
Asset counters
Recipe
Team
KPIs
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Data
Archive
Asset Framework
Asset Analytics
Event Frames
Typical flow of information </>
OEE
APPLICATION
FRONT
END
BACK
END
PI Server Counter
correction
Service Asset status
Asset counters
Recipe
Team
KPIs
S
e
r
v
i
c
e
Distributed
counter
correction
#PIWorld ©2018 OSIsoft, LLC
DEMO
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State of the art OEE application on top of the OSIsoft PI System
Typical flow of information
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Results
• Actemium adressed the business challenge succesfully
• State of the art OEE application on top of the PI System • Leveraging fully on the OSIsoft PI System capabilities
• No data duplication
• Leveraging on PI Analytics for KPIs • All data accesible through the standard PI System tools (PI Vision, PI
DataLink, …)
• State of the art technology stack for business systems developments • HTML5
• Angular
• Succesfully implemented for a major Food & Beverage client
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Business impact
• Managed the transition from an “unstructured” data infrastructure to a more structured data infrastructure
• PI System as data backbone with an OEE App
• Removal of data silos • Additional context for OEE reporting purposes
• Single software solution • Reduction of training requirements • Reduction of complexity
• Open software solution • Easy to add new assets
• Standardisation on the PI System implies OEE standardisation • Benchmarking
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More information?
• Actemium/Axians booth: 22
• Belgium
• Canada
• France
• Germany
• Netherlands
• Switzerland
#PIWorld ©2018 OSIsoft, LLC
More information?
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• Laurens Marijns
• International MES/MOM Coordinator
• Branch Manager MES/MOM
• Actemium
• laurens.marijns@actemium.com
#PIWorld ©2018 OSIsoft, LLC
RESULTS CHALLENGE SOLUTION
ACTEMIUM
Creation of a state of the art OEE application on top of the OSIsoft PI Sytem
Combination of the standard PI Sytem and DevOps
Transition from an "unstructured" data infrastructure to a more structured data infrastructure
• PI Data Archive (PI Points)
• PI Asset Framework
• PI Asset Analytics
• PI Event Frames
• PI AF SDK (DevOps)
• Removal of data silos
• Single software solution
• Open software solution
• OEE standardisation
• Long wish list of features
• Leveraging as much as possible on the standard PI system
STATE OF THE ART OEE APPLICATION ON TOP OF THE OSISOFT PI SYSTEM
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#PIWorld ©2018 OSIsoft, LLC
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