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Spare Parts List Hydraulic Hammer
HM 1500/1500 S Eco (V) and Marathon® (V)
Pt.�Id.�No. 3363 0029 09 Valid from: 12/2003 GB
3
Spare Parts List Hydraulic Hammers
HM 1500 S Eco
HM 1500 S Eco V
HM 1500 S Marathon®
HM 1500 S Marathon® V
from ser. no. 2100 on
Previous delivered percussion units
HM 1500 Eco
HM 1500 Eco V
HM 1500 Marathon®
HM 1500 Marathon® V
ser. no. 1130 to 2099
HM 1500
HM 1500 V
ser. no. 0030 to 1129
E Atlas Copco Construction Tools GmbH
Atlas Copco Construction Tools GmbH
P.O. Box: 102152 45021 EssenHelenenstrasse 149 45143 Essen
Federal Republic of Germany
Telephone 49 201 633 � 0. . . . . . . . . . . . . . Telefax +49 201 633 � 2281. . . . . . . . . . . . . . . . . Telefax Customer Support +49 201 633 � 1352
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Table of contents
1. The HM 1500 series of hydraulic hammers 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. Working tools for HM 1500 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3. Dimensions and weights HM 1500/1500 S Eco/Marathon® 7 . . . . . . . . . . . . . . . . . . . . .
4. Percussion unit HM 1500 S Eco/HM 1500 S Marathon® 8 . . . . . . . . . . . . . . . . . . . . . . . .
4.1. Presentation percussion unit (from ser. no. 2331 on) 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2. Spare parts list for perc. unit HM 1500 S Eco/1500 S Marathon®(from ser. no. 2331 on) 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5. Hydraulic hammer HM 1500 S Eco (V) 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1. Presentation HM 1500 S Eco (V) 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2. Spare parts list for HM 1500 S Eco (V) 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3. Hydraulic hoses for hydraulic hammers HM 1500 S 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6. Hydraulic hammer HM 1500 S Marathon® (V) 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1. Presentation HM 1500 S Marathon®(V) 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2. Spare parts list for HM 1500 S Marathon® (V) 13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7. Lubricating on hydraulic hammer HM 1500 S Eco/S Mar. 14 . . . . . . . . . . . . . . . . . . . . . . .
7.1. Presentation − Manual lubricating on HM 1500 S Eco (V) 14 . . . . . . . . . . . . . . . . . . . . . . . . .
7.2. Spare parts list for connecting kit for HM 1500 S Eco (V) 14 . . . . . . . . . . . . . . . . . . . . . . . . .
7.3. Presentation − Automatic lubricating with ContiLube® II (standard on HM 1500 S Marathon®) 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4. Spare parts list for connecting kit for ContiLube® II on HM 1500 S Eco (V) 15 . . . . . . . . . .
8. StartSelect − AutoStart or AutoStop 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9. Required pt. id. nos for ordering 17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10. Previous delivered percussion units HM 1500 17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11. Percussion unit HM 1500 Eco/Marathon® 18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.1. Presentation percussion unit (ser. no. 1130 to 2099) 18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.2. Spare parts list for percussion unit HM 1500 Eco/1500 Marathon® (from ser. no. 1130 to 2099) 19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12. Percussion unit HM 1500 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.1. Presentation percussion unit (ser. no. 0030 to 1129) 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.2. Spare parts list for percussion unit HM 1500 (from ser. no. 0030 to 1129) 21 . . . . . . . . . . .
13. Percussion unit HM 1500 S Eco/HM 1500 S Marathon® 22 . . . . . . . . . . . . . . . . . . . . . . . .
13.1. Presentation percussion unit (from ser. no. 2100 on) 22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.2. Spare parts list for perc. unit HM 1500 S Eco/1500 S Marathon®(from ser. no. 2100 on) 23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
1. The HM 1500 series of hydraulic hammers
The HM 1500 Marathon® / HM 1500 S Marathon® hydraulic hammersare equipped with a wear protection system Marathon® comprising:
AutoControlDustProtectorContiLube® II
®
The hydraulic hammers of the HM 1500 series will be delivered with the following features:
HM 1500 S Ecofrom ser.no.2100 on
HM 1500 SMarathon®
from ser.no.2100 on
HM 1500 Ecoser. no.1130 toser. no. 2099
HM 1500 Mara�thon®
ser. no1130 toser. no. 2099
HM 1500 Ecofrom ser. no.
0030 toser. no. 1129
AutoControl X X X X −
DustProtector − X − X −
ContiLube® II ( − ) X ( − ) X ( − )
StartSelect X X − − −
VibrosilencedPlus
( X ) ( X ) ( X ) ( X ) ( X )
( X ) = as an option( − ) = for retrofitting
6
Instructions for use Instructions ofordering
Sample spare partorder:
Important note:This spare parts list contains nosafety regulations and is merelyintended to assist in the orderingof spare parts.For information on operating,servicing or repairing thehammer, the relevant operatingmanual must be consulted at allcosts.Please observe the safety regu�lations listed in the relevantoperating manual.
Atlas Copco ConstructionTools GmbH
Please note the full identificationnumber of your HM 1500 Eco/Marathon®. This code can befound on the cylinder (part no.3)Determine the quantity ofindividual parts which arerequired and need to be ordered.The order must indicate thefollowing details:
H full identification code of the HM 1500 Eco/Marathon®
H required quantityH part ident. no.H designation
For hydraulic hammer HM 15000371 �0 HM 1500 0016
Hammer�No.
Hammer�type
Cylinder dimension index
Cylinder No.
4 piecesPt.�Id.�No. 3363 0697 13Tensioning bolts
Important:Please indicate the address towhich the parts should be sentand the type of shipmentrequired.
2. Working tools for HM 1500
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
DesignationÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Useful length[ mm ]
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Weight[ kg ]
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Part ident. no.
Standard designs: Eco Marathon®
Moilpoint
Ø 150
500
650
455
605
137
158
3363 0872 16
3363 0822 41
Flat chisel(cross�cut)
500
650
455
605
143
164
3363 0859 70
3363 0822 43
Blunt steel500
650
455
605
155
176
3363 0872 14
3363 0822 45
Further special designs available on request.
Please note: Working tools will be subject to wear in the normal course of operations.
Chisel paste 500 g cartridge, for ContiLube® II Pt.�Id.�No. 3363 0660 65Manual grease gun for cartridge ContiLube® II Pt.�Id.�No. 3363 0345 67
Adapter kit for underwater applications Pt.�Id.�No. 3362 2615 52
7
3. Dimensions and weights HM 1500/1500 S Eco/Marathon®
Main dimensions and weights(as shown, without chisel and adapter)
HM 1500 S Eco HM 1500 S Marathon®Dimension
Weight 1772 kg1720 kg
a
b
c
380
1946
650
416
1991
605
bc
533
700650
150
a
(47)
Required part ident. nos for ordering
(See page 17)
8
4. Percussion unit HM 1500 S Eco/HM 1500 S Marathon®
4.1. Presentation percussion unit (from ser. no. 2331 on)
2
1
3
5
60
2
26
62
25
27
19
3737
X
3435
36
64
1718
69
CL
65
66
Eco
75
76
77
Marathon®
54
3839
64
66
59
6
21
20
38
3940
40
53527
22
22
80
70,71,72StartSelectsee
page 16
2422
65
99
68
15
Observe installa�tion direction ofback−up ring!
Observe installa�tion direction ofback−up ring!
cylinder no.ser. no.
9
4.2. Spare parts list for perc. unit HM 1500 S Eco/1500 S Marathon®
(from ser. no. 2331 on)
Partno.
Pt. id. no. Quantity Designation
− 3363 0870 66 1 � Percussion unit HM 1500 S Eco (from ser. no. 2331 on)
− 3363 0870 68 � 1 Percussion unit HM 1500 S Marathon® (from ser. no. 2331 on)
GG1 3363 0344 79 1 Cylinder cover with parts46−50
H2 3363 0871 55 1 Seal flange
H3 3363 0865 81 1 Cylinder with parts 70−72
H4 3363 0862 93 1 Percussion piston
H5 3363 0870 75 1 � Lower hammer part withparts 2 x 57, 58, 64−66, 80
H5 3363 0870 76 � 1 Lower hammer parts withparts 2 x 57, 58, 68, 80
H6 3363 0870 89 4 Tensioning bolt with parts 7 and 60
H7 3361 8543 31 4 Washer
H9 3362 2681 85 2 Locking pin
10 3363 0695 85 1 Accumulator HP
11 K 3361 0319 12 1 O�ring
12 K 3361 8505 29 1 Back−up ring
13 3361 3337 03 6 Pair of locking rings
14 3363 0704 90 6 Cylindrical bolt
15 3363 0340 41 2 Blind flange(from ser. no. 2342 on);
17 3363 0872 86 1 Filling valve with parts 18 and69
18 K 3360 1751 25 1 O�ring
19 3361 8545 11 1 Non−return valve
20 K 3361 0319 51 1 O�ring
21 K 3361 0319 50 1 O�ring
22 K 3360 3143 72 18 O�ring
23 K 3360 4780 98 10 O�ring
24 K 3362 2675 82 4 O�ring
25 K 3361 8551 00 1 O�ring
26 K 3361 8543 39 1 Sealing
27 K 3363 0836 69 1 Stripper
28 K 3360 4780 97 1 O�ring
30 3363 0354 39 1 Control valve
31 3361 3315 55 1 Cap
32 3360 1037 76 6 Cylindrical bolt
34 3363 0354 25 1 Screw plug
35 K 3360 3143 70 1 O�ring
36 3363 0354 53 1 Valve
37 3360 2065 98 2 Eye bolt
38 K − (2) Sealing (see part 40)
39 K − (2) Back−up ring (see part 40)
40 K 3363 0835 89 2 Set of sealings withparts 38 and 39
Partno.
Pt. id. no. Quantity Designation
45 K 3360 3143 75 1 O�ring
46 3361 0315 29 6 Threaded insert
47 3361 0319 89 6 Threaded insert
48 3361 0319 46 8 Threaded insert
49 3361 8441 13 1 Sieve disk
50 3361 8441 15 1 Screw plug
52 K − (1) Sealing (see part 62)
53 K − (1) Stützring (see part 62)
54 K 3363 0870 27 1 Sealing
56 K 3360 9819 27 2 Retainer bar
57 K 3361 8543 47 4 Bolt
58 K 3361 8543 63 4 Locking bush
59 K 3362 2629 25 4 Seal plug
60 3363 0865 85 4 Tensioning bolt
61 K 3361 0319 90 1 O�ring
62 K 3363 0835 90 1 Set of sealings withparts 52 and 53
64 K 3363 0885 07 1 Wear bush
65 K 3363 0690 79 1 Buffer ring
66 K 3363 0691 83 1 Wear bush
68 3363 0887 07 − 1 Base
69 3360 4784 26 1 Threaded plug
70 3363 0825 93 1 Threaded plug
71 3363 0825 05 1 Valve bush
72 K 3363 0832 45 1 O�ring
74 3362 2617 05 1 Locking pin
75 K 3360 4781 71 1 O�ring
76 3361 8546 57 1 Connecting screw
77 3360 4337 74 1 � Lubricating nipple
78 3360 1060 74 8 Cylindrical bolt79 3362 2615 63 8 Lock washer
80 3363 0853 79 4 Threaded insert
99 K 3360 9953 40 1 − Dust cap X K 3360 9953 40 � (1) Dust cap (see spare parts list
HM 1500 Marathonm®, seepage 13)
X K 3363 0339 45 � (1) Stripper (see spare parts listHM 1500 Marathonm®, seepage 13)
− K 3362 2616 47 1 Diaphragm for part 10
− K 3363 0344 94 1 Set of sealings
Parts marked with K are subject to wear in thecourse of normal operations.It is essential to indicate the ser. no. of the hammerwhen ordering spare parts.
10
5. Hydraulic hammer HM 1500 S Eco (V)
5.1. Presentation HM 1500 S Eco (V)
150
1
202
102
101
100
203
202
104
103
201
200
120
121, 122, 123
108107
400(401)See page 11
Attachment to an existing carrier requires an addi�tional adapter matching the carrier in question.
11
5.2. Spare parts list for HM 1500 S Eco (V)
Part no. Pt. id. no. Quantity Designation
x 3363 0870 61 1 − Hydr. hammer HM 1500 S Eco; from SN 2100 on
x 3363 0865 75 − 1 Hydr. hammer HM 1500 S Eco V; from SN 2100 on
1 3363 0870 66 1 Percussion unit HM 1500 Eco S; from SN 2100 on
Spare parts list for hammer box HM 1500, HM 1500 Eco, HM 1500 S Eco
100 3363 0860 23 1 Hammer box HM 1500 S Eco
101 K 3361 8498 05 1 Elastic pad
102 K 3361 8476 37 2 Damping element
103 K 3362 2696 85 2 Guide plate
104 K 3362 2640 51 2 Guide plate
107G 3363 0866 01 1 Dust cap
108G 3363 0860 99 1 Dust cap
120G 3362 2616 97 1 Transport safety device
121 3360 0268 83 2 Cylindrical bolt
122 3360 1032 54 2 Nut150 3362 2678 06 1 CE name plate− K 3363 0665 01 1 Set of plastic parts with parts 101�104
Additional parts for hammer boxes HM 1500 S Eco V
200 K 3362 2679 06 − 1 Cover
201 K 3362 2678 94 − 2 Plug
202 K 3362 2678 98 − 13 Plug
203 K 3362 2678 93 − 1 Plug
Contained in the adapter:121 3360 0268 82 12 Cylindrical bolt123 3361 8507 47 12 Pair of locking rings
Parts marked with K will be subject to wear in the normal course of operations.When ordering spare parts please do not forget to state the tool ident. no.
Note:When a hammer box assembly is ordered, a loose CE nameplate is included in the consignment in accordancewith European CE legislation. The weight stated on the adhesive nameplate refers to the weight of the hydraulichammer plus hammer box (not including adapter and tool).After the hydraulic hammer and the hammer box have been assembled the CE nameplate should be attachedto rear of the hammer box (see Section 3 of the operating manual). Only then may the complete unit be used.
5.3. Hydraulic hoses for hydraulic hammers HM 1500 S
Connecting hose with flange, from serial no. 2342
400 3363 0870 15 2 Hydraulic hose, I. D. 25, JIC 1 5/8, L = 2300 mm(401) 3363 0870 16 2 Hydraulic hose, I. D. 25, JIC 1 5/8, L = 2800 mm
Accessories to the connecting hoses
− 3360 1060 74 8 Cylindrical bolt − 3363 0894 76 2 Sealing − 3363 0669 63 4 Threaded plug (for ContiLube® II)
12
6. Hydraulic hammer HM 1500 S Marathon® (V)
6.1. Presentation HM 1500 S Marathon®(V)
Y
X
Detail ’’ X ’’ Detail ’’ Y ’’
113 114
150
101
108
107
102
202
100
203
1
202
120 121122123
200
104
103
201
400(401)See page 11
Attachment to an existing carrierrequires an additional adaptermatching the carrier in question.
2
111
110 112
115
3
13
6.2. Spare parts list for HM 1500 S Marathon® (V)
Part no. Pt. id. no. Quantity Designation
x 3363 0870 63 1 1 Hydr. hammer HM 1500 S Marathon®; from SN 2100 on
x 3363 0865 77 − 1 Hydr. hammer HM 1500 S Marathon® V; from SN 2100 on
1 3363 0870 68 1 Percussion unit HM 1500 S Marathon®; from SN 2100 on
2 K 3363 0339 45 1 Stripper
3 K 3363 0887 07 1 Base
270 3363 0671 23 1 ContiLube® II (see separate Operating Instructions)
− K 3363 0833 38 1 Connecting kit for ContiLube® II (see page 15)
Spare parts list for hammer box HM 1500 S Marathon®
100 3363 0860 25 1 Hammer box HM 1500 S Marathon®
101 K 3361 8498 05 1 Elastic pad
102 K 3361 8476 37 2 Damping element
103 K 3362 2696 85 2 Guide plate
104 K 3362 2640 51 2 Guide plate
107 3363 0866 01 1 Dust cap
108 3363 0860 99 1 Dust cap
110 K 3363 0706 62 1 Floating ring
111 K 3363 0337 23 1 Counter ring
112 K 3363 0337 19 1 Guide ring
113 K 3363 0706 43 2 Bolt
114 K 3361 8543 63 2 Locking bush
115 K 3360 9953 40 1 Dust cap
120 3362 2616 97 1 Transport safety device
121 3360 0268 83 2 Cylindrical bolt
122 3360 1032 54 2 Nut
150 3362 2678 06 1 CE name plate
� K 3363 0665 01 1 Set of plastic parts with parts 101�104
Additional parts for hammer box HM 1500 S Marathon® V
200 K 3362 2679 06 − 1 Cover
201 K 3362 2678 94 − 2 Plug
202 K 3362 2678 98 − 13 Plug
203 K 3362 2678 93 − 1 Plug
Contained in the adapter:121 3360 0268 82 12 Cylindrical bolt
123 3361 8507 47 12 Pair of locking rings
Parts marked with K will be subject to wear in the normal course of operations.When ordering spare parts please do not forget to state the tool ident. no.
Note:When a hammer box assembly is ordered, a loose CE nameplate is included in the consignment in accordancewith European CE legislation. The weight stated on the adhesive nameplate refers to the weight of the hydraulichammer plus hammer box (not including adapter and tool).After the hydraulic hammer and the hammer box have been assembled the CE nameplate should be attachedto rear of the hammer box (see Section 3 of the operating manual). Only then may the complete unit be used.
14
7. Lubricating on hydraulic hammer HM 1500 S Eco/S Mar.
7.1. Presentation − Manual lubricating on HM 1500 S Eco (V)
Important:The hose (part 257) must be laid in accordance with the diagram, ensuring that it can bemoved freely and not make contact at any point.
Parts 252, 254 and 258 secured by Loctite 243
257256
252253
254
255
251
258
256
7.2. Spare parts list for connecting kit for HM 1500 S Eco (V)
Part no. Pt. id. no. Quantity Designation
− 3363 0833 37 x Connecting kit for HM 1500 S Eco (V)
251 3363 0689 39 1 Support252 3360 1037 50 3 Cylindrical bolt253 3361 8505 96 3 Pair of locking rings254 3362 2698 57 1 Adapter255 3360 4337 74 1 Grease nipple256 3363 0662 33 2 Fitting257 K 3363 0838 74 1 Hose258 3362 3281 38 1 Nut− 3361 0316 66 1 Loctite 243
Parts marked with K will be subject to wear in the normal course of operations.When ordering spare parts please do not forget to state the tool ident. no.
15
7.3. Presentation − Automatic lubricating with ContiLube® II (standard on HM 1500 S Marathon®)
Parts 271, 273 and 276 secured by Loctite 243
278
277 274 275
280
271272
274
270
273279
276279271272
277
Important:The hydraulic hoses (parts 275 and 278) must be laid in accordance with the diagram, ensuringthat they can be moved freely and do not make contact at any point.
7.4. Spare parts list for connecting kit for ContiLube® II on HM 1500 S Eco (V)
Part no. Pt. id. no. Quantity Designation
− 3363 0833 38 x Connecting kit for ContiLube® II
270 3363 0671 23 1 ContiLube® II (not included in the conn. kit)
271 3360 1037 50 7 Cylindrical bolt
272 3361 8505 96 7 Pair of locking rings
273 3363 0668 87 1 Adapter
274 3363 0662 33 2 Fitting
275 K 3363 0838 74 1 Hose
276 3363 0687 45 1 Adapter
277 3363 0662 34 2 Fitting
278 K 3363 0838 78 1 Hose
279 3363 0669 51 2 Seal Dichtring
280 3363 0689 37 1 Support
− 3361 0316 66 1 Loctite 243
Parts marked with K will be subject to wear in the normal course of operations.When ordering spare parts please do not forget to state the tool ident. no.
16
8. StartSelect − AutoStart or AutoStop
Access to the StartSelect mechanism for the HM 1500 S is on the frontal side of the cylinder (see diagram onpage 8 of this spare parts list).The diagram on this page shows the parts located at this point and their configuration.
Note: These parts are already included in other lists in this spar parts list.
Spare parts list StartSelect
Part no. Pt. id. no. Quantity Designation
− − x StartSelect
70 3363 0825 93 1 Screw plug 71 3363 0825 05 1 Valve bush 72 * 3363 0832 45 1 O−ring203 3362 2678 99 1 Plug
Parts marked with K will be subject to wear in the normal course of operations.When ordering spare parts please do not forget to state the tool ident. no.
Part 72 − O−ring
BAutoStop" mode BAutoStart" mode= exfactory setting
Part 70 − screw plug
Connecting bore onfront side of cylinder
Front wall ofhammer box
Part 71 − valve bushPart no. 203sealing plug
M 10 thread(both ends)for mounting
Stop
Stop
17
9. Required pt. id. nos for ordering
HM 1500 S Eco und HM 1500 S Marathon®
Pt. id. no. Designation
3363 0870 61 Hydraulic hammer HM 1500 S Eco (Vibrosilenced)
3363 0865 75 Hydraulic hammer HM 1500 S Eco V (Vibrosilenced Plus)
3363 0870 60 Hydraulic hammer HM 1500 S Eco (Vibrosilenced with ContiLube® II)
3363 0870 59 Hydraulic hammer HM 1500 S Eco V (Vibrosilenced Plus with ContiLube® II)
3363 0870 63 Hydraulic hammer HM 1500 S Marathon® (Vibrosilenced)
3363 0865 77 Hydraulic hammer HM 1500 S Marathon® V (Vibrosilenced Plus)
From ser. no. 2100 on
10. Previous delivered percussion units HM 1500
In the chapters 11 and 12 on the following pages previous delivered percussion units will be shown
together with their belonging spare parts lists.
When ordering spare parts for these previous models it is important to state the ser. no. of the unit in
question. Depending on this ser. no. chapter 11 or 12 have to be used.
The spare parts lists in these chapters will show under the headline BDesignation" former part ident.
nos which are substituted by current parts.
18
11. Percussion unit HM 1500 Eco/Marathon®
11.1. Presentation percussion unit (ser. no. 1130 to 2099)
2
1
3
5
60
2
26
62
25
27
19
6763
3737
X
3435
36
64
1718
69
CL
65
66
Eco
75
76
77
Marathon®
54
3839
99
66
59
6
21
20
38
3940
40
5352
78
cylinder no.ser. no.
22
22
Observe installa�tion direction ofback−up ring!
Observe installa�tion direction ofback−up ring!
80
19
11.2. Spare parts list for percussion unit HM 1500 Eco/1500 Marathon® (from ser. no. 1130 to 2099)
Partno.
Part ident no. Quantity Designation
− 3363 0354 35 1 � Hydr. hammer HM 1500 Eco(percussion unit)from SN 1130 to 2099
− 3363 0661 81 � 1 Hydr. hammer HM 1500 MaraFthon® (perc. unit)from SN 1130 to 2099
GG1 3363 0344 79 1 Cylinder cover withparts 46−50
H2 3363 0871 55 1 Seal flange; in substitution of3363 0354 31
H3 3363 0344 80 1 CylinderH4 3361 8543 21 1 Percussion pistonH5 3363 0870 75 1 � Lower hammer part with
parts 2 x 57, 58, 65,66,80 insubstitution 3363 0700 26; seepage 22!
H5 3363 0870 76 � 1 Lower hammer part withparts 2 x 57, 58, 64−66,80; insubstitution of 3363 0700 27;see page 22!
H6 3363 0831 91 4 Tensioning bolt with parts7,8 and 60; in substitution of3362 2635 03
H7 3361 8543 31 4 WasherH8 3361 8543 33 4 NutH9 3362 2681 85 2 Locking pin10 3363 0695 85 1 Accumulator HP; in substitu�
tion of 3361 8505 19
11 K 3361 0319 12 1 O�ring12 K 3361 8505 29 1 Back�up ring13 3361 3337 03 6 Pair of locking rings14 3363 0704 90 6 Expansion bolt; in substitution
of 3360 0266 48
15 3362 2690 91 1 Adapter T with parts 16, 22and 78�79; size 1 5/8 JIC;in substitution of 3362 2638 61
16 3361 3534 89 2 Dust cap17 3363 0872 86 1 Fill. valve with parts 18 a. 69;
in substitution of 3360 9967 19
18 K 3360 1751 25 1 O�ring19 3361 8545 11 1 Non−return valve; in substitu�
tion of 3361 0317 94
20 K 3361 0319 51 1 O�ring21 K 3361 0319 50 1 O�ring22 K 3360 3143 72 18 O�ring23 K 3360 4780 98 10 O�ring24 K 3362 2675 82 4 O�ring25 K 3361 8551 00 1 O�ring26 K 3361 8543 39 1 Sealing27 K 3363 0836 69 1 Stripper; in substitution of
3361 8543 43 and3363 0342 81
28 K 3360 4780 97 1 O�ring30 3363 0354 39 1 Control valve31 3361 3315 55 1 Cap
Partno.
Part ident no. Quantity Designation
32 3360 1037 76 6 Cylindrical bolt34 3363 0354 25 1 Screw plug35 K 3360 3143 70 1 O�ring36 3363 0354 53 1 Valve
37 3360 2065 98 2 Eye bolt38 K − (2) Sealing (see part 40)39 K − (2) Back−up ring (see part 40)40 K 3363 0835 89 2 Set of sealings with
parts 38 and 39
45 K 3360 3143 75 1 O�ring46 3361 0315 29 6 Threaded insert47 3361 0319 89 6 Threaded insert48 3361 0319 46 8 Threaded insert49 3361 8441 13 1 Sieve disk50 3361 8441 15 1 Screw plug52 K − (1) Sealing (see part 62)53 K − (1) Back−up ring (see part 62)54 K 3363 0870 27 1 Sealing; in substitution
of 3361 8550 99
56 K 3360 9819 27 2 Retainer bar57 K 3361 8543 47 4 Bolt58 K 3361 8543 63 4 Locking bush59 K 3362 2629 25 4 Seal plug60 3361 8543 29 4 Tensioning bolt; in substitution
of 3363 0697 13
61 K 3361 0319 90 1 O�ring62 K 3363 0835 90 1 Set of sealings with
parts 52 and 53;from SN 1655 on
63 3363 0673 23 1 Adapter P with parts 16,22,78,79 and 67; size 1 5/8 JIC;from SN 0800 on
64 K 3363 0691 87 � 1 Wear bush65 K 3363 0690 79 1 Buffer ring66 K 3363 0691 83 2 1 Wear bush67 3363 0669 63 1 Threaded plug69 3360 4784 26 1 Threaded plug; in substitution
of 3360 1078 79
74 3362 2617 05 1 Locking pin75 K 3360 4781 71 1 O�ring76 3361 8546 57 1 Connecting screw77 3360 4337 74 1 � Grease nipple78 3360 1060 74 8 Cylindrical bolt79 3362 2615 63 8 Lock washer80 3363 0853 79 4 Threaded insert99 K 3360 9953 40 1 − Dust cap X K 3360 9953 40 � (1) Dust cap (see spare parts list
HM 1500 Marathon®
page 13)
X K 3363 0339 45 � (1) Stripper (see spare parts listHM 1500 Marathon®
page 13)
− K 3362 261647 1 Diaphragm for part 10− K 3363 034494 1 Set of sealings
Parts marked with K are subject to wear in thecourse of normal operations.It is essential to indicate the ser. no. of the hammerwhen ordering spare parts.
20
12. Percussion unit HM 1500
12.1. Presentation percussion unit (ser. no. 0030 to 1129)
2
1
3
5
60
17
19
2
2662
25
27
Observe in�stallationdirection ofback−up ring!
F
34
33
39
3836
44
6
2224
22
22
78
21
4041
42
43
Only for SN 0030−0500:Groove for part no. 62not existing!
7776
75
63,(67)
80
21
12.2. Spare parts list for percussion unit HM 1500 (from ser. no. 0030 to 1129)
Partno.
Part id. no. Quan�tity
Designation
− 3363 0354 35 1 Hydr. hammer HM 1500(perc. unit); from SN 0030 toSN 1129
GG1 3363 0866 77 1 Cylinder cover with parts46−50; in substitution of3363 0344 79; See page 22!
H2 3363 0871 55 1 Seal flange; in substitution of3363 0354 31 a. 3362 2691 05
H3 3363 0866 79 1 Cylinder; in substitution of (upto SN 500)=361 8543 13in substitution of 3362 2658 85(from SN 501 on);See page 22!
H4 3361 8543 21 1 Percussion pistonH5 3363 0870 75 1 Lower hammer part with
parts 2x57,58,65,66,80; in sub�stitution of 3361 8543 17;See page 22!
H6 3363 0831 91 4 Tensioning bolt with parts7,8,60; in substitution of3362 2635 03
H7 3361 8543 31 4 WasherH8 3361 8543 33 4 Nut
H9 3362 2681 85 2 Locking pin; in substitution of3361 8543 61
10 3363 0695 85 1 Accumulator HP; in substitu�tion of 3361 8505 19
11 K 3361 0319 12 1 O�ring12 K 3361 8505 29 1 Back−up ring13 3361 3337 03 6 Pair of locking rings
14 3363 0704 90 6 Expansion bolt; in substitutionof 3360 0266 48
15 3362 2638 61 2 Adapter with parts 16, 22,78−79; size 30 S;SN 0030 to 0799; in substitu�tion of 3362 2617 06
15 3362 2690 91 1 Adapter T with parts 16,22,78−79; size 1 5/8" JIC;from SN 0800 on
16 3361 8505 22 2 Dust cap17 3363 0872 86 1 Filling valve with parts 18, 69;
in substitution of 3360 9967 19
18 K 3360 1751 25 1 O�ring
19 3361 8545 11 1 Non−return valve20 K 3361 0319 51 1 O�ring21 K 3361 0319 50 1 O�ring
22 K 3360 3143 72 18 O�ring23 K 3360 4780 98 10 O�ring
24 K 3362 2675 82 4 O�ring25 K 3361 8551 00 1 O�ring26 K 3361 8543 39 1 Sealing
27 K 3363 0836 69 1 Stripper; in substitutionof 3361 8543 43
28 K 3360 4780 97 1 O�ring30 3363 0354 39 1 Control valve
31 3361 3315 55 1 Cap32 3360 1037 76 6 Cylindrical bolt33 3363 0354 53 1 Valve
34 3363 0354 21 1 Bush36 3363 0354 51 1 Connecting screw
38 3360 1135 63 1 Threaded plug39 K 3360 1171 31 1 Seal
Partno.
Part id. no. Quan�tity
Designation
40 3361 3566 35 1 Valve bush41 3361 3357 27 1 Valve piston
42 3361 8477 29 1 Screw43 K 3360 3144 59 1 O�ring44 K 3360 3143 70 1 O�ring
45 K 3360 3143 75 1 O�ring
46 3361 0315 29 6 Threaded insert
47 3361 0319 89 6 Threaded insert
48 3361 0319 46 8 Threaded insert
49 3361 8441 13 1 Sieve disk
50 3361 8441 15 1 Screw plug
52 K − (2) Sealing (see part 55)
53 K − (2) Back−up ring (see part 55)
54 K 3363 0870 27 1 Sealing; in substitution of3361 8550 99
55 K 3363 0835 89 2 Set of sealings with parts 52and 53; in substitution of3361 8551 01 a. 3361 8543 37
56 K 3360 9819 27 2 Retainer bar
57 K 3361 8543 47 4 Bolt
58 K 3361 8543 63 4 Locking bush
59 K 3362 2629 25 4 Seal plug
60 3361 8543 29 4 Tensioning bolt
61 K 3361 0319 90 1 O�ring
62 K 3363 0835 90 1 Set of sealings; fromSN 0501 on; in substitution of3363 0322 93
63 3363 0673 23 1 Adapter P with parts 16, 22,67,78,79; size 1 5/8" JIC; fromSN 0800 on
65 K 3363 0690 79 1 Buffer ring; in substitution of3361 8543 23
66 K 3361 8543 25 2 Wear bush
67 3363 0669 63 1 Threaded plug
69 3360 4784 26 1 Threaded plug; in substitutionof 3360 1078 79
74 3362 2617 05 1 Locking pin
75 K 3360 4781 71 1 O�ring
76 3361 8546 57 1 Connecting screw
77 3360 4337 74 1 Lubricating nipple
78 3360 1060 74 8 Cylindrical bolt
79 3362 2615 63 8 Lock washer
80 3363 0853 79 4 Threaded insert
99 3360 9953 40 1 Dust cap
901 3361 3543 11 1 Sleeve
� K 3362 2616 47 1 Diaphragm for part 10
� K 3362 2616 78 1 Set of sealings; up to SN 0500
� K 3362 2672 03 1 Set of sealings;from SN 0501 to 1129
� K 3363 0344 94 1 Set of sealings;from SN 1130 on
Parts marked with K are subject to wear in thecourse of normal operations.
It is essential to indicate the ser. no. of the ham�mer when ordering spare parts.
22
13. Percussion unit HM 1500 S Eco/HM 1500 S Marathon®
13.1. Presentation percussion unit (from ser. no. 2100 on)
2
1
3
5
60
2
26
62
25
27
19
6763
3737
X
3435
36
64
1718
69
CL
65
66
Eco
75
76
77
Marathon®
54
3839
99
66
59
6
21
20
38
3940
40
5352
7
cylinder no. ser. no.
22
22
80
70,71,72
StartSelect
seepage 16
2422
Observe installa�tion direction ofback−up ring!
Observe installa�tion direction ofback−up ring!
23
13.2. Spare parts list for perc. unit HM 1500 S Eco/1500 S Marathon®
(from ser. no. 2100 on)
Partno.
Pt. id. no. Quantity Designation
− 3363 0870 66 1 � Hydr. hammer HM 1500 SEco (percussion unit)from ser. no. 2100 on
− 3363 0870 68 � 1 Hydr. hammer HM 1500 SMarathon® (percussion unit)from ser. no. 2100 on
GG1 3363 0344 79 1 Cylinder cover with parts46−50
H2 3363 0871 55 1 Seal flange
H3 3363 0870 73 1 Cylinder
H4 3363 0862 93 1 Percussion piston
H5 3363 0870 75 1 � Lower hammer part withparts 2 x 57, 58, 65 , 66, 80
H5 3363 0870 76 � 1 Lower hammer parts withparts 2 x 57, 58, 64−66, 80
H6 3363 0870 89 4 Tensioning bolt with parts 7 and 60
H7 3361 8543 31 4 Washer
H9 3362 2681 85 2 Locking pin
10 3363 0695 85 1 Accumulator HP
11 K 3361 0319 12 1 O�ring
12 K 3361 8505 29 1 Back−up ring
13 3361 3337 03 6 Pair of locking rings
14 3363 0704 90 6 Expansion bolt
15 3362 2690 91 1 Adapter with parts 16, 22 and78�79; size 1 5/8" JIC
16 3361 3534 89 2 Dust cap
17 3363 0872 86 1 Filling valve with parts 18 and69
18 K 3360 1751 25 1 O�ring
19 3361 8545 11 1 Non−return valve
20 K 3361 0319 51 1 O�ring
21 K 3361 0319 50 1 O�ring
22 K 3360 3143 72 18 O�ring
23 K 3360 4780 98 10 O�ring
24 K 3362 2675 82 4 O�ring
25 K 3361 8551 00 1 O�ring
26 K 3361 8543 39 1 Sealing
27 K 3363 0836 69 1 Stripper
28 K 3360 4780 97 1 O�ring
30 3363 0354 39 1 Control valve
31 3361 3315 55 1 Cap
32 3360 1037 76 6 Cylindrical bolt
34 3363 0354 25 1 Screw plug
35 K 3360 3143 70 1 O�ring
36 3363 0354 53 1 Valve
37 3360 2065 98 2 Eye bolt
38 K − (2) Sealing (see part 40)
39 K − (2) Back−up ring (see part 40)
40 K 3363 0835 89 2 Set of sealings withparts 38 and 39
Partno.
Pt. id. no. Quantity Designation
45 K 3360 3143 75 1 O�ring
46 3361 0315 29 6 Threaded insert
47 3361 0319 89 6 Threaded insert
48 3361 0319 46 8 Threaded insert
49 3361 8441 13 1 Sieve disk
50 3361 8441 15 1 Screw plug
52 K − (1) Sealing (see part 62)
53 K − (1) Stützring (see part 62)
54 K 3363 0870 27 1 Sealing
56 K 3360 9819 27 2 Retainer bar
57 K 3361 8543 47 4 Bolt
58 K 3361 8543 63 4 Locking bush
59 K 3362 2629 25 4 Seal plug
60 3363 0865 85 4 Tensioning bolt
61 K 3361 0319 90 1 O�ring
62 K 3363 0835 90 1 Set of sealings withparts 52 and 53
63 3363 0673 23 1 Adapter with parts 16,22,67,78�79;size 1 5/8" JIC
64 K 3363 0691 87 � 1 Wear bush
65 K 3363 0690 79 1 Buffer ring
66 K 3363 0691 83 2 1 Wear bush
67 3363 0669 63 1 Threaded plug
69 3360 4784 26 1 Threaded plug
70 3363 0825 93 1 Threaded plug
71 3363 0825 05 1 Valve bush
72 K 3363 0832 45 1 O�ring
74 3362 2617 05 1 Locking pin
75 K 3360 4781 71 1 O�ring
76 3361 8546 57 1 Connecting screw
77 3360 4337 74 1 � Lubricating nipple
78 3360 1060 74 8 Cylindrical bolt79 3362 2615 63 8 Lock washer
80 3363 0853 79 4 Threaded insert
99 K 3360 9953 40 1 − Dust cap X K 3360 9953 40 � (1) Dust cap (see spare parts list
HM 1500 Mar., page 13)
X K 3363 0339 45 � (1) Stripper (see spare parts listHM 1500 Mar., page 13)
− K 3362 2616 47 1 Diaphragm for part 10
− K 3363 0344 94 1 Set of sealings
Parts marked with K are subject to wear in thecourse of normal operations.It is essential to indicate the ser. no. of the hammerwhen ordering spare parts.
24
Notes to page 19Spare parts list percussion unit HM 1500, from SN 1130 to 2099.
When replacing the main parts 5 on those percussion units the following terms/restrictionshave to be observed!
1. Lower hammer part: pt.id.no. 3363 0700 26 or 3363 0700 27 should be replaced:Replacement: Lower hammer part: pt.id.no. 3363 0870 75 ( Eco with Heli Coils)
Lower hammer part: pt.id.no. 3363 0870 76 ( Mar. with Heli Coils)additionally required: 4 x Tensioning bolt: pt.id.no. 3363 0870 89 (for Heli Coils, see page 8)
Notes to page 21Spare parts list percussion unit HM 1500, from SN 0030 to 1129.
When replacing the main parts 1, 3 and 5 on those percussion units the following terms/re�strictions have to be observed!
1. Cylinder cover: pt.id.no. 3363 0344 79 or 3363 0354 55 should be replaced:Replacement: Cylinder cover: pt.id.no. 3363 0866 77Result after replacement: Stroke switching facility inactive! Only long stroke! AutoControl inactive!
2. Cylinder: pt.id.no. 3361 8543 13 or 3362 2658 85 should be replaced:Replacement: Cylinder: pt.id.no. 3363 0866 79Result after replacement: Stroke switching facility inactive! Only long stroke!
3. Lower hammer part: pt.id.no. 3361 8543 17 should be replaced:Replacement: Lower hammer part: pt.id.no. 3363 0870 75 (Eco with Heli Coils)additionally required: 4x Tensioning bolt: pt.id.no. 3363 0870 89 (for Heli Coils; see page 8)
25
Notes:
26
Notes:
27
Your partner:
Atlas Copco Construction Tools GmbHHelenenstrasse 149 S 45143 EssenP. O. Box 10 21 52 S 45021 Essen
Federal Republic of Germany
Telephone +49 201 633 − 0Telefax +49 201 633 − 2281
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