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Helping Customers Innovate, Improve & Grow
Space ProductsHi-Reliability
Space Products
www.vectron.com
pHi-Reliabili
Crystals & Oscillators
XTAL - Quartz Crystals XO - Clock Oscillators VCXO - Voltage Controlled Crystal Oscillators VCSO - Voltage Controlled SAW Oscillators TCXO - Temperature Compensated Crystal Oscillators OCXO - Oven Controlled Crystal Oscillators EMXO - Evacuated Miniaturized Crystal Oscillators
Filters
SAW - Surface Acoustic Wave Devices LCF - LC Filters MCF - Monolithic Crystal Filters
2
A Success StoryThe following is a partial listing of programs that have used our crystals, fi lters and oscillators:
We’re proud to say that the United States’ fi rst successful space exploration mission, the launch in 1958 of a Jupiter-C rocket carrying the Explorer Satellite, carried our frequency control products.
Today, we draw on the experience and expertise gained in those early years to remain the leading supplier of frequency control devices for military and commercial space programs, utilizing state-of-the-art design, manufacturing and control systems to meet and exceed customer requirements for reliability, performance and value.
Our Heritage
1960’s
1970’s
1980’s
1990’s
2000’s
Apollo, Explorer, Gemini, Intelsat, Mariner, OGO, Pioneer, Ranger, Saturn, Surveyor, Tiros
DSCS, FLTSATCOM, GOES, GPS, INTELSAT, MARISAT, Nimbus, Viking, Voyager
Canadarm, Galileo, LEASAT, Magellan, Milstar, Navstar, NSCAT, SDI, Space Shuttle, TDRS 1-7, USAF-GPS
AEHFS, Cassini-Huygens, Centaur, Chinastar, Globalstar, GOES, Hubble Space Telescope, Insat-2C & 2E, Mars Climate Orbiter, Mars Global Surveyor, Mars Observer, Mars Pathfi nder, Mars Polar Lander, MILSTAR, Near Earth Asteroid, Rendezvous, Skynet, Space Station, UHF Follow-on
ACSS, Advanced EHF, Astrolink, ATV Space Station, Columbus, FUSE, Globalstar II, GOES, IDECM, IMU, Insat-3A/3B/3C/3E, Intelsat, Leo 1, LINK 11, Mars Odyssey, Mars Spirit, MAVEN, Messenger, MTSAT, MUOS, New Horizons, OrbComm, Orbview 3/4, Panamsat, SBIRS, SBIRS High, SeaWinds, Spaceway, STEREO
0911-SW, ALOS, ALOS-2, Amazonas, AMOS-6, Argon, ARSAT-1, ASRG, ASTRO H, ATA-Eagle, Atlas IV Launch Vehicle, Bepi Colombo, BFFTG, Birdtracker, Boeing SCS, Boeing SLS, C2V2, Chandrayaan, CKu, Connect, Corvair, DCP, DCWR, DDP, Earth Sensor, EarthCare Satellite, EDRS-C, EKV, EnMAP, eROSITA, ESP750, Europa, Excalibur, ExoMars, Galaxy 17, Galileo, GBS/Smartsat, GEMS, GEO Star, GEO Star2, GEO Eye, GEO Eye2, GLM, GLONASS, GNSS, GOES-R, GOKTURK, GONETS, GPS III, Grail, GRIL, Gryphon, GSAT-11, GSAT-12, H2A Rocket, H2SAT, Hang Ten, Himawari 8 & 9, ICESAT 2, INCA, Inmarsat, INSAT-3D, Insight, INTELSAT, Iridium Next, IRIS, IRNSS, ISS, JWST, Jason 3, JPSS, Juno, KEO SS2, Kittyhawk, Kompsat, LCRD, LDCM-Landsat 8, LEOSTAR 3 IRAD, MASCOT, MIRAGE, MIS, MMU SBIRS, MOMA, MPE, MUSES, Orion, P321, P734, P7/P8, PARROT, Proba-V, Radarsat, RBSP, RCM, RGA, RINU, Riptide, RoadRunner, RS-25 ECU, Russian Egyptsat, SAGE III, SAOCOM 1A/1B, SASSA, Sea Launch, Sentinel 1, Seosat, SGEO, Sky Perfect, SMAP, SOCRATES, Solar Orbiter, Solar Probe, SoloHI, SpaceBus4000, SPEKTR-RG, SRG, STAR3, STROFIO, SWARM, TC-35, TDRS, THOR, TRIG, Turksat, ULA-SLV, ULA-TVC, Viper, Walleye, World View III, WV3 CAVIS, Yahsat, Mars 2020, JUICE, Block III
2010’s
FrequencyControl
UniversityU
3
Vectron Frequency Control UniversityVectron International off ers its FCU to provide both commercial and military personnel with a comprehensive overview of the manufacturing process and basic design information for crystals, crystal oscillators (XO, VCXO, TCXO, OCXO, EMXO, VCSO), crystal fi lters, SAW Filters, and oscillator-based modules. As the focus is product training, we will use our frequency control components for training examples where necessary, though there will be no sales pitch for Vectron Products. These classes have been attended by both technical and non-technical personnel with excellent results. The training session is free and you will be provided with all reference material required. Periodically, sessions are held at our Military and Space Center of Excellence in Mt. Holly Springs, PA. To get more information on our FCU, log onto our website at www.vectron.com and click on Vectron FCU.
The Vectron Family Tree
An example of building a part number using our OS-68338 specifi cation:
4
High-Reliability Clock Oscillators (XO)A Space Level Clock Oscillator without generating an SCD?Vectron’s Hi-Rel Standard documentation is the answer!
No SCD to write No Additional Qualifi cation Required Quicker Delivery Lower Overall Cost Multiple Screening Choices Multiple Package Choices Includes +3.3V Supply Option
Model Selection Chart
14 Pin DIP
11051111
4 Pin ½ DIP
1115
J-lead SMT
11161117
4 Pad (5X7mm)
1157
16 lead Flatpack
1103
1109
20 lead Flatpack20 lead Flatpack
1104/1110
1204/1304
1404
14 lead Flatpacklead Flatpackp
11021108
12 lead Flatpack
Model Se
1414 12 lead Flatpack
M d l S
14 p
11011107
Vectron International has created general specifi cations for High Reliability Space Clock Oscillators that can be used in place of customer generated SCDs. Vectron’s OS-68338, DOC203679, DOC203810 and DOC204900 have become the industry standard for many of the leading satellite OEM’s. These specifi cations defi ne the design, assembly and functional evaluation for a wide variety of TTL, ACMOS, LVDS and LVPECL clock oscillators for various mechanical confi gurations. We invite you to download these specifi cations from our website.
1104 R 10M00000 A F1 Model # (see Selection Chart)
Design Pedigree
E = Enhanced Element Evaluation, 100krad Class S die, Swept Quartz
R = 100krad Class S die, Swept Quartz
V = 100krad Class S die, Non-Swept Quartz
X = Class S die, Non-Swept Quartz
B = Class B die, Swept Quartz
C = Class B die, Non-Swept Quartz
D = Ruggedized COTS, Non-Swept Quartz
F Screening Option per Table
Frequency
Input Voltage A = 5.0V B = 3.3V
Model# by Output Waveform Standard Document
Frequency RangeAvailable (MHz) Package Dimensions
ACMOS TTL LVDS LVPECL
Lead Form Lead Form Lead Form
1101 1121 1107 OS-68338 0.35 to 100 12 Lead Flatpack 0.65” x 0.65” x 0.14”
1102 1122 1108 OS-68338 0.35 to 100 14 Lead Flatpack 0.8” x 0.6” x 0.14”
1103 1119 1109 OS-68338 0.35 to 100 16 Lead Flatpack 0.5” x 0.38” x 0.12”
1104 1120 1110 OS-68338 0.35 to 100 20 Lead Flatpack 0.65” x 0.65” x 0.15”
1105 1111 OS-68338 0.35 to 100 14 Pin DIP 0.9” x 0.54” x 0.2”
1115 OS-68338 0.35 to 100 4 Pin 1/2 DIP 0.5” x 0.5” x 0.2”
1116 1117 OS-68338 0.35 to 100 J-Lead SMT 0.55” x 0.35” x 0.19”
1157 OS-68338 1.5 to 100 4 Pad 5 x 7 mm 0.28” x 0.2” x 0.08”
1404 1420 DOC204900 >100 to 160 20 Lead Flatpack 0.65” x 0.65” x 0.15”
1204 1220 DOC203679 12 to 200 20 Lead Flatpack 0.65” x 0.65” x 0.15”
1208 1240 DOC203679 12 to 200 20 Lead Flatpack 0.65” x 0.65” x 0.15”
1216 1280 DOC203679 12 to 200 20 Lead Flatpack 0.65” x 0.65” x 0.15”
1304 1320 DOC203810 100 to 200 20 Lead Flatpack 0.65” x 0.65” x 0.15”
1308 1340 DOC203810 100 to 200 20 Lead Flatpack 0.65” x 0.65” x 0.15”
1319 1321 DOC203810 >200 to 700 16 Lead Flatpack 1.00” x1.00” x 0.15”
Frequency Accuracy @ RT ±15 ppm max.
Temperature Stability ±50 ppm max -55°C to +125°C
1120/1220
1320/1420
Lead Formed20 lead Flatpack
MIL-PRF-55310, Class S OscillatorsVectron International is qualifi ed to supply Class S Oscillators in accordance with MIL-PRF-55310. Vectron is QPL listed for MIL-PRF-55310/16S.
Package Style Output FrequencyRange Available
InputVoltage
OutputWaveform
InitialAccuracy@ +23°C
Operating TempRange
FrequencyStabilityover OTR
14 Pin DIP 375KHz to 80MHz 5 TTL ±15ppm -55° to +125°C ±50ppm
14 Pin DIPPP14 P14 P
M55310/16S
16 lead Flatpack16 lead
PX-209
Operation Listing Requirements & Conditions Option
A
Option
B
Option
C
Option
D
Option
E
Option
F
Option
G
Option
X
Screening MIL Class Similarity K
100%
B-
100%
S-
100%
K+
100%
B
100%
S
100% 100%
EM
100%
Non-Destruct Bond Pull MIL-STD-883, Meth 2023 X NR X X NR X NR NR
Internal Visual MIL-STD-883, Meth 2017, Class K, Meth 2032, Class K X X X X X X X X
Stabilization (Vacuum) Bake MIL-STD-883, Meth 1008, Cond C, 150° C, 48 hours min. 48 hrs 24 hrs 48 hrs 48 hrs 24 hrs 48 hrs 24 hrs 24 hrs
Thermal Shock MIL-STD-883, Meth 1011, Cond A NR NR X NR NR X NR NR
Temperature Cycle MIL-STD-883, Meth 1010, Cond B, 10 cycles X X X X X X X NR
Constant Acceleration MIL-STD-883, Meth 2001, Cond A, Y1 Plane only, 5000 g's X X X X X X X NR
Particle Impact Noise Detection MIL-STD-883, Meth 2020, Cond B X X X X X X NR X
Electrical Testing, Pre Burn-In Tests per Table 3, Nominal Vcc & Temp X X X X X X X X
1st Burn-In MIL-STD-883, Meth 1015, Condition B 160 Hrs 160 Hrs 240 Hrs 160 Hrs 160 Hrs 240 Hrs 160 Hrs NR
Electrical Testing, Intermediate Tests per Table 3, Nominal Vcc & Temp X NR NR X NR NR NR NR
2nd Burn-In MIL-STD-883, Meth 1015, Condition B 160 Hrs NR NR 160 Hrs NR NR NR NR
Freq. Temp Slew Text Operating Temp. range, frequency plotted at 1.0°C steps AR AR AR AR AR AR NR NR
Electrical Testing, Post Burn-In (Group A)
Tests per Table 3, Nominal Vcc & Extremes and Nominal Temp & Extremes X X X X X X X
Nom Vcc NR
Seal: Fine Leak MIL-STD-883, Meth 1014, Cond A2, 5 x 10-8 atm cc/sec max X X X X X X X X
Seal: Gross Leak MIL-STD-202, Meth 112, Cond D X X X X X X X X
Radiographic Inspection MIL-STD-883, Meth 2012 X AR AR X AR X NR NR
Solderability MIL-STD-883, Meth 2003 1/ 1/ 1/ 1/ 1/ 1/ 1/ NR
External Visual & Mechanical MIL-STD-883, Meth 2009 X 2/ X 2/ X 2/ X 2/ X 2/ X 2/ X 2/ X 2/
Aging, 30 Day 3/ (M55310 Group B) MIL-PRF-55310, Para 4.8.35.1 NR NR NR X 13 pcs X NR NR
Note: Footnotes are defi ned in OS-68338 document
Screening Options
5
SpaceModel #
Legacy Space Model # Package Style Output Frequency
Range AvailableInput Volt.
Output Waveform
Temperature Range
Initial Accuracy @ +23°C
Temperature Stability
PX-209 C1555 16 Lead Flatpack 10 MHz to 500 MHz 12 Sine -55°C to +125°C ±15 ppm ±50 ppm
VHF and UHF Space Clocks
0.9” x 0.54” x 0.2”
1.0” x 1.0” x 0.15”
2103
2113
21012111
2102
2112
2104
2114
High-Reliability Temperature Compensated
Crystal Oscillators (TCXO)A TCXO is an XO or VCXO combined with temperature compensation providing output stabilities as tight as ±0.5ppm over the operating temperature range.
A Space Level TCXO without generating an SCD?Vectron’s DOC200103 specifi cation is the answer! Why DOC200103?
No SCD to write No Additional Qualifi cation Required Quicker Delivery Lower Overall Cost Multiple Screening Choices Multiple Package Choices
Vectron International has created a general specifi cation for High Reliability Space TCXO’s that can be used in place of a customer generated SCD. Vectron’s’ DOC200103 specifi cation has become the industry standard by many of the leading satellite OEM’s. This specifi cation defi nes the design, assembly and functional evaluation for a wide variety of CMOS and Sine wave temperature compensated crystal oscillators for various mechanical confi gurations. We invite you to download this specifi cation from our website. All of the models listed below are fully qualifi ed and have a proven track record in space applications. Save Time. Save Money. Go the proven route. Use the DOC200103 Specifi cation. The following are excerpts from our spec.
Space Model #
Lead FormModel# Package Style Dimensions Output Frequency
Range Available Input Voltage Output Waveform*
Frequency vs Temperature
2101 24 Pin DDIP 1.37” x 0.8” x 0.41” 0.300 to 100 MHz +3.3V or +5V CMOS See Chart Below
2102 2202 32 Lead Flatpack 1.0” x 1.0” x 0.2” 0.300 to 100 MHz +3.3V or +5V CMOS See Chart Below
2103 2203 24 Lead Flatpack 1.4” x 1.0” x 0.3” 0.300 to 100 MHz +3.3V or +5V CMOS See Chart Below
2104 2204 14 Lead Flatpack 0.787” x 0.787” x 0.5” 0.300 to 100 MHz +3.3V or +5V CMOS See Chart Below
2105 2205 14Lead Flatpack 0.75” x 0.75” x 0.26” 0.300 to 100 MHz +3.3V or +5V CMOS See Chart Below
2111 24 Pin DDIP 1.37” x 0.8” x 0.41” 10 to 225 MHz +3.3V, +5V, +12V or +15V Sine See Chart Below
2112 2212 32 Lead Flatpack 1.0” x 1.0” x 0.2” 10 to 150 MHz +3.3V, +5V, +12V or +15V Sine See Chart Below
2113 2213 24 Lead Flatpack 1.4” x 1.0” x 0.3” 10 to 425 MHz +12V or +15V Sine See Chart Below
2114 2214 14 Lead Flatpack 0.787” x 0.787” x 0.5” 10 to 150 MHz +3.3V, +5V, +12V or +15V Sine See Chart Below
*Contact factory for LVDS or LVPECL Space TCXO applications
Model Selection Chart
Frequency Stability
Operating Temperature Range
±0.5 ppm 0° to +50°C
±1 ppm 0° to +50°C
±1 ppm 0° to +70°C
±2 ppm 0° to +70°C
±5 ppm 0° to +70°C
±1 ppm -20° to +70°C
±2 ppm -20° to +70°C
±5 ppm -20° to +70°C
±2 ppm -40° to +85°C
±4 ppm -40° to +85°C
±5 ppm -40° to +85°C
±10 ppm -55° to +105°C
Frequency vs Temperature Selection Chart24 lead Flatpack
24 Pin DDIP
32 lead Flatpack
14 lead Flatpack
6
2105
14 lead Flatpack
An example of building a part number using our DOC200103 specifi cation:2101 R 100M00000 M B S
Model # (see Selection Chart)
Design Pedigree
E = Class S Components, Enhanced Element Evaluation, Swept Quartz
R = Class S Components, Swept Quartz
B = Class B Components, Swept Quartz
C = Class B Components, Non-Swept Quartz
D = Ruggedized COTS, Non-Swept Quartz, Commercial Grade Components
Screening Option per Table below
FrequencyInput Voltage
A = 3.3V B = 5V C = 12V D = 15V
Screening & Testing Options
Option Code K S C B X
Screening (By Class Similarity) MIL-PRF-38534
Class ‘K’
MIL-PRF-55310
Class ‘S’
MIL-PRF-55310
Class ‘B’ modifi ed
MIL-PRF-55310
Class ‘B’
Engineering Model
(EM)
Non-Destruct Wire Bond Pull 100% 100% N/A N/A N/A
Internal Visual M883, Method 2017 for Class ‘K’
M883, Method 2017 for Class ‘K’
M883, Method 2017 for Class ‘H’
M883, Method 2017 for Class ‘H’
M883, Method 2017 for Class ‘H’
Stabilization Bake 48 hrs min @ +150°C 48 hrs min @ +150°C 48 hrs min @ +150°C 48 hrs min @ +150°C 24 hrs min @ +150°C
Thermal Shock M883, Method 1011, TC ‘A’
M883, Method 1011, TC ‘A’ N/A N/A N/A
Temperature Cycling M883, Method 1010, TC ‘B’
M883, Method 1010, TC ‘B’
M883, Method 1010, TC ‘B’
M883, Method 1010, TC ‘B’ N/A
Constant Acceleration M883, Method 2001, TC ‘A’ (5000 g, Y1 Axis only)
M883, Method 2001, TC ‘A’ (5000 g, Y1 Axis only)
M883, Method 2001, TC ‘A’ (5000 g, Y1 Axis only)
M883, Method 2001, TC ‘A’ (5000 g, Y1 Axis only) N/A
PIND M883, Method 2020, TC ‘B’
M883, Method 2020, TC ‘B’
M883, Method 2020, TC ‘B’ N/A N/A
Electrical TestFrequency, Output levels, Input Current @ +25°C only @ +25°C only @ +25°C only @ +25°C only @ +25°C only
1st Burn-In (Powered with load) +125°C for 160 hours +125°C for 240 hours +125°C for 160 hours +125°C for 160 hours N/A
Electrical TestFrequency, Output levels, Input Current
@ +25°C & Temp Extremes
@ +25°C & Temp Extremes
@ +25°C & Temp Extremes
@ +25°C & Temp Extremes N/A
2nd Burn-In (Powered with load) +125°C for 160 hours N/A N/A N/A N/A
Electrical TestFrequency, Output levels, Input Current
@ +25°C & Temp Extremes N/A N/A N/A N/A
PDA2% applies to Input
Current @ +25°C Post 2ND Burn-in Electrical Test
2% applies to Input Current @ +25°C
10% applies to Input Current @ +25°C
10% applies to Input Current @ +25°C N/A
Radiographic M883, Method 2012 M883, Method 2012 M883, Method 2012 N/A N/A
Seal Test(fi ne & gross) 100% 100% 100% 100% 100%
Group ‘A’ Inspection 100% 100% Sample perMil-PRF-55310
Sample perMil-PRF-55310 N/A
Group ‘B’ Inspection(30 day Aging @ +70°C) 100% 100% Sample per
Mil-PRF-55310Sample per
Mil-PRF-55310 N/A
Screening Options
Temperature Stability A = ±0.5ppm, 0°C to +50°C B = ±1ppm, 0°C to +50°C D = ±1ppm, 0°C to +70°C F = ±2ppm, 0°C to +70°C I = ±5ppm, 0°C to +70°C K = ±1ppm, -20°C to +70°C M = ±2ppm, -20°C to +70°C R = ±5ppm, -20°C to +70°C T = ±2ppm, -40°C to +85°C V = ±4ppm, -40°C to +85°C W = ±5ppm, -40°C to +85°C Y = ±10ppm, -55°C to +105°C
7
OX-249 OX-029
Oven Controlled Crystal Oscillator (OCXO)An OCXO is either an XO or VCXO combined with an oven maintaining the crystal unit at a precise temperature over the operating temperature range. The OCXO is the most accurate of all crystal oscillators.
OCXO Space PlatformsSpace
Model #Legacy Space
Model # Package Style Output Frequency Range Available Input Voltage Output
WaveformFreq Stability as
tight as
Operating Temp Range as wide
as
OX-249 C4992 1.39” x 0.8” x 0.375” 5 MHz to 120 MHz 5V Sine/ACMOS 50 ppb -40°C to +85°C
OX-029 C4993 3.0” x 2.0” x 1.0” 1 MHz to 125 MHz 12V or 15V Sine 5 ppb -40°C to +75°C
Due to the complexity of Space OCXO’s, we recommend that you contact our MIL/Space Product Manager to discuss your needs and arrive at the best solution for your application.
1.39” x 0.8” x 0.375” 3.0” x 2.0” x 1.0”
8
Hi-Rel Voltage Controlled SAW Oscillator (VCSO)A Voltage Controlled SAW Oscillator (VCSO) is designed utilizing a Surface Acoustic Wave (SAW) resonator as the frequency determining device. The SAW is manufactured and sealed in its own package prior to mounting in the hybrid design.
A Space Level VCSO without generating an SCD? Vectron’s DOC206559 specifi cation is the answer! Why DOC206559?
No SCD to write No Additional Qualifi cation Required Quicker Delivery Lower Overall Cost Multiple Screening Choices Multiple Package Choices
Vectron International has created a general specifi cation for High Reliability Space VCSO’s that can be used in place of a customer generated SCD. We invite you to download this specifi cation from our website. The models listed below are fully qualifi ed and have a proven track record in space applications. Save Time. Save Money. Go the proven route. Use the DOC206559 Specifi cation. The following is an excerpt from our spec.
VCSO Space PlatformsSpace
Model #Legacy Space
Model # Package Style Output Frequency Range Available Input Voltage Output
WaveformAbsolute Pull
Range Temperature Range
6504 / 6520 VS-369 20 Lead Flatpack 300 MHz to 1.3 GHz 3.3V, 5.0V or 12.0V Sine ±20 ppm -40°C to +85°C
Absolute Pull Range (APR) is the minimum guaranteed amount the VCSO can be varied from the center frequency. It accounts for degradations due to temperature aging, power supply and load variations.
6520 is a lead formed version of the 6504.
Supply voltage limited to 12.0V above 1.1 GHz
0.65” x 0.65” x 0.15”
65046520
Lead Formed
EX-219
9
Evacuated Miniature Crystal Oscillator (EMXO)An EMXO is a unique miniaturized oven controlled oscillator in an evacuated enclosure. This design provides a very small physical size, low profi le, low power consumption, fast warm-up and tight temperature stabilities.
EMXO Space Platforms
SpaceModel #
Legacy Space Model# Package Style Output Frequency
Range Available Input Voltage Output Waveform
Freq Stability as tight as
Operating Temp Range as wide
as
EX-219 EX-209 1.03” x 0.93” x 0.35” 10 MHz to 20 MHz 3.3V or 5V Sine/ACMOS 50 ppb -40°C to +85°C
EX-219 EX-209 1.03” x 0.93” x 0.35” 21 MHz to 120 MHz 3.3V or 5V Sine/ACMOS 75 ppb -40°C to +85°C
1.03” x 0.93” x 0.35”
Crystal SupportedOn Clips Heat Shield
Glass Standoff (4-PL)
Output Assembly
Key Features / Performance• Output Frequencies from 10 MHz to 120 MHz• Small Enclosure, Low Mass• Ruggedized hybrid thick fi lm construction• Temperature Stability: ±100ppb over -40 to +85°C• Low Power: 0.7W steady state @ +25°C
• Fast Warm-Up: To within ±100ppb of fi nal frequency in less than 2 minutes
Warm-up Frequency
EX-219
Warm-up Current
EX-219
Time (second) Time (second)
Freq
uenc
y (p
pm)
Curr
ent (
mA
)
@+25°C
@-40°C
@+25°C
@-40°C
High-Reliability Voltage Controlled Crystal Oscillators (VCXO)A Voltage Controlled Crystal Oscillator (VCXO) is an uncompensated XO with a control voltage input, which allows the user to adjust the frequency to compensate for frequency drift or to lock the VCXO to a reference clock. Vectron International has a selection of space qualifi ed VCXO platforms in surface mount enclosures.
A Space Level VCXO without generating an SCD? Vectron’s Hi-Rel Standard documentation is the answer! Why?
No SCD to write No Additional Qualifi cation Required Quicker Delivery Lower Overall Cost Multiple Screening Options
SpaceModel #
Legacy Space Model # Package Style Output Frequency
Range AvailableInput Volt.
Output Waveform
Absolute Pull Range* Temperature Range
VX-209 C5555 16 Lead Flatpack 10 MHz to 200 MHz 15 Sine ±50 ppm -40°C to +85°C
VX-189 C5570 24 Lead Flatpack >200 MHz to 500 MHz 15 Sine ±50 ppm -40°C to +85°C
*Absolute Pull Range (APR) is the minimum guaranteed amount the VCXO can be varied from the center frequency taking into account stability degradations due to temperature, aging, power supply and load variations. Certain voltage and frequency combinations may further limit the APR.
Sinewave VCXO Space Platforms
5116
J-Lead
10
16 lead Flatpackl16 lead Fl
5219
5319
1.0” x 1.0” x 0.15”
0.55” x 0.35” x 0.19”
VX-189
24 Lead Flatpack1.4” x 1.0” x 0.3”
An example of building a part number using our DOC204899 specifi cation:
Model Selection Chart
5219 R 156M2500 B F5 Model # (see Selection Chart)
Design Pedigree
E = Enhanced Element Evaluation, 100krad Class S die, Swept Quartz
R = 100 krad Class S die, Swept Quartz
V = 100krad Class S die, Non-Swept Quartz
X = Class S die, Non-Swept Quartz
B = Class B die, Swept Quartz
C = Class B die, Non-Swept Quartz
D = Ruggedized COTS, Non-Swept Quartz
FFFFF Screening Option per Table
Frequency
Input Voltage B = 3.3V
Vectron International has created general specifi cations for High Reliability Space VCXOs that can be used in place of customer generated SCDs. Vectron’s DOC204898, DOC204899 and DOC206218 have become the industry standards for many of the leading satellite OEM’s. These specifi cations defi ne the design, assembly and functional evaluation for a wide variety of LVPECL, LVDS and ACMOS VCXOs. We invite you to download these specifi cations from our website. Save Time. Save Money. Go the proven route. Use Vectron’s Hi-Rel Standards. The following are excerpts from our specifi cations.
Model# by Output Waveform Absolute Pull Range (min)
Standard Document
Frequency RangeAvailable (MHz) Package Dimensions
ACMOS LVDS LVPECL
5116 ±30/50 ppm DOC206218 1 to 100 J Lead SMT 0.55” x 0.35” x 0.19”
5219 ±20 ppm DOC204899 80 to 200 16 Lead Flatpack 1.00” x1.00” x 0.15”
5221* ±20 ppm DOC204899 80 to 200 16 Lead Flatpack 1.00” x1.00” x 0.15”
5319 ±20 ppm DOC204898 100 to 700 16 Lead Flatpack 1.00” x1.00” x 0.15”
5321* ±20 ppm DOC204898 100 to 700 16 Lead Flatpack 1.00” x1.00” x 0.15”
Operating Temperature Range -40°C to +85°C
*Lead Formed 16 Lead Flatpack
16 lead Flatpack16 le
VX-2091.0” x 1.0” x 0.15”
Precision Crystals and BlanksVectron International’s state-of-the-art crystal manufacturing facility in Mount Holly Springs Pennsylvania employs some of the most experienced frequency control personnel in the industry. Today, we draw on the expertise of these individuals to supply precision quartz crystals and blanks to our military, space, defense and commercial customers, utilizing state-of-the-art design, manufacturing and control systems to meet and exceed customer expectations for reliability, performance and value.
Readily available swept and non-swept AT and doubly rotated quartz bars, sophisticated cutting and lapping capabilities, Class 10K and 100K cleanrooms for fi nishing operations, fully integrated cold weld vacuum seal systems, an ISO-9001-2008 certifi ed quality system and effi cient in house environmental and electrical test facilities, keep lead-times to a minimum while helping us consistently produce high quality quartz resonators.
We are here to assist you with selecting the best valued crystal for your applications.
Low G-Sensitivity (QRM-Quad Relief Mount)
• VECTRON PATENTED QRM DESIGN (HC40 Package Outline)
• SC/IT Cut 3rd OT 8 - 20 MHz
• g-sensitivity down to 1.0 x 10-10/g
• Ideal for Hi-Rel Vibration Sensitive Environments, Low-G OCXOs
• Avionics, Marine (shipboard), Aerospace, LO Reference
Precision Crystal Off erings (Industry Standard Holders) ----- AT and Doubly Rotated (SC, IT) Cuts
Package
Holder Type Frequency Range (MHz)
min. max.
Modes-Frequency (MHz)
Resistance Weld Cold Weld Fund 3rd 5th 7th 9th
HC48/U HC36/U1.5 75.0 1.5 - 15 4 - 45 8 - 75 call call
HC51/U HC47/U
HC50/U HC42/U2.2 210 2.2 - 30 10 - 90 20 - 150 70 - 210 call
HC49/U HC43/U
HC52/U HC45/U7.0 225 7 - 35 25 - 105 40 - 175 70 - 225 call
UM1
UM5 10.0 225 10 - 35 30 - 105 50 - 175 70 - 225 call
HC40 1.5 105 1.5 - 15 4 - 45 8 - 75 15 - 105 call
HC37 2.5 140 2.5 - 20 5 - 60 15 - 100 25 - 140 call
TO-6 (C460) 2.5 140 2.5 - 20 10 - 60 20 - 100 70 - 140 call
HC35 7.0 225 7 - 35 17 - 105 40 - 175 70 - 225 call
SM1 (8mm sq.) 7.0 225 7 - 35 17 - 105 40 - 175 70 - 225 call
* custom lead forming for surface mount applications is available for leads <0.30” diameter.
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Available in any of the packages above or below:• 100% screening for phase noise• Low g-sensitivity• Swept Quartz for Space applications• MIL-PRF-3098 and ESA-3501 equivalents• Active or passive pre-aging, full traceability
Vectron International, Inc. is a leading manufacturer of precision Crystal, SAW and LC Filters for the Military and Space market place. Wehave been manufacturing fi lters since 1956 and have supplied these products for thousands of diff erent military applications. Whetheryour application is ground based, ship based, airborne or in deep space, Vectron has the engineering capability and manufacturingexpertise necessary to assure the success of your project. Most fi lters we manufacture are considered “custom” and we have thousands ofsuccessful “custom” designs in our fi les. Let us design one for you.
Vectron’s Precision Filter Capability
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Filter Technology
Frequency and Bandwidth Range of Vectron’s Filter Off erings
Monolithic Crystal Filters
Discrete Crystal Filters
L-C Filters
Low-Loss SAW
Loss-Reduced SAW
Precision High-Loss SAW
1 10 100 1,000 10,000
1000
100
10
1
0.1
0.01
0.001
0.0001
0.00001
0.000001
0
Band
wid
th (M
Hz)
Center Frequency (MHz)
Specifi cation SAW Filter Monolithic / Discrete Crystal Filter LC Filter
Frequency 30 MHz to 2.7 GHz 1.4 MHz to 250 MHz 1 MHz to 1 GHz
Bandwidth0.01% to 60%
some limitations apply<.001% to >1%
some limitations apply>5%
some limitations apply
Filter TypeBandpass, Bandstop, Delay Lines,
Resonators, Du-/Diplexer Bandpass, Bandstop Bandpass, Bandstop, Lowpass, Highpass
Response CharacteristicsButterworth, Chebyshev, Reactance Filters,
various FIR and IIR types Gaussian, Chebyshev, Butterworth Gaussian, Chebyshev, Butterworth
Shape Factor ≥ 1.03:1 1.4:1 to 30:1 1.25:1 to 30:1some limitations apply
Packaging Attributes
Ceramic QFN/DFN,Connectorized, Through Hole,
Surface Mount, Hermetic
Options include: Leaded or Leadless Crystal Packages,
Through-Hole, Surface Mount, Connectorized, Solder Sealed
Options Include: Through-Hole,Surface Mount, Connectorized, Solder Sealed
Vectron off ers a wide array of standard monolithic (MCF) type crystal fi lters for use in military and space applications in the 10.7 MHz, 21.4 MHz, 45 MHz, 70 MHz and 90 MHz center frequencies. In addition, Vectron also off ers other standard designs in the center frequency range of 1.4 MHz to 173 MHz with designs from 2 poles to 12 poles. We invite you to see our complete listing on our website at www.vectron.com.
Monolithic / Discrete Crystal Filters
The Vectron Military and Space Family of SAW Filters off ers high reliability under the most stringent environmental conditions. However, each solution is unique to a particular requirement. Therefore, Vectron’s SAW design team off ers custom fi lter designs over a wide frequency range from 30 MHz to 2.7 GHz.
- Low Loss SAW = approx. 1…5dB insertion attenuation (fc ≤ 2.7GHz)- Loss Reduced SAW = approx 5…15dB insertion attenuation (fc ≤ 1GHz)- Precision high-loss SAW: ≥ 10dB insertion attenuation; shape factor ≥ 1.03 (fc ≤ 1GHz)
In addition, we have hundreds of fi lters already designed and production ready which can be built and screened to most military and Space requirements. The SAW Filters shown are only a sample of the many fi lters available for military applications. We invite you to visit our website at www.vectron.com to see a listing of most of the standard products available.
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SAW Filters
For military and space applications requiring bandwidth in excess of 5% of center frequency, Vectron LC fi lters can provide the necessary selectivity and reliability to meet system performance objectives. See our technology matrix (preceding page) or visit www.vectron.com for more details.
LC Filters
MIL-STD-202 MIL-STD-883
In-House Testing Method Test Cond. Method Test Cond.
Salt Atmosphere 101 A,B 1019 A,B,C,D
Temperature Cycling 102 C 1010 A,B,C
Humidity 103 A,B
Immersion (Seal) 104 A,B,C 1002 A,B,C
Moisture Resistance 106 1004
Thermal Shock 107 All 1011 All
Life 108 A,B,C,D 1005
Seal 112 All 1014 A,C
Vibration, Sine 204 All A,B,C
Vibration, Random 214 All 2007
Radiographic (Real Time) 209 2012 A,B,C,D,E,F
Acceleration 212 A,B,C 2001
Shock 213 All 2002 A,B
PIND 2020
Solderability w/Steam Age 208 2003
Barometric Pressure 105 A,B,C
Resistance to Soldering Heat 210 B,C
Aging at Room Temperature
Aging at Elevated Temperature
Die Shear Testing 2019
Terminal Strength 211 A,B,C
Phase Noise Under Vibration
g Sensitivity
Wirebond Pull Testing 2023,2011
XRF (no Pure Tin)
Outside Testing
RGA
DPA
Radiation
Kr85 Fine Leak Test
Pyrotechnic Shock
Class S/K Element Evaluation
SDRL’s & Special Contract Requirements Program Management
Swept Quartz
Radiation Tolerant Active Devices
Enhanced Element Evaluation
Acceptance Test Procedure
Qualifi cation Test Procedure
PID (Process Identifi cation Document)
As-Designed/Built Parts, Materials and Processes Lists
MTBF (Mean Time Between Failure) Calculation
FMEA (Failure Mode and Eff ects Analysis)
Traceability
DPA (Destructive Physical Analysis)
Long Term Aging Predictions
Real Time Radiographic Inspection
Pre-Cap Customer Inspection and Final Customer Inspection
Government Source Inspection
Customized Environmental Testing
PDR / CDR / MRR
Radiation Testing
XRF (No Pure Tin Verifi cation)
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Test Capabilities
Our space and military hybrid manufacturing and test facilities are segregated from our commercial product areas with their own engineering, management and quality personnel providing a focused approach to giving our customers the best in quality and on-time deliveries.
Our people are our most valuable asset and production, engineering and management personnel provide us with experience unparalleled in our industry. Our most experienced production people are assigned to the space product lines providing a top quality product.
We have two Class 100,000 clean rooms totaling 9,350 sq ft for our hybrid production which are maintained to Class 10,000 and the many additional Class 100 Laminar Flow work centers provide us with the right environment to build products second to none in our industry. Given our clean room area with state-of-the-art manufacturing equipment and the industry’s best people, we have a facility we are proud to show off to our many visitors.
World Class
Production & Test
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Class S per MIL-PRF-55310: Vectron International is one of only two companies approved for Class S oscillators per MIL-PRF-55310. We pride ourselves in having this unique approval. However, there are times when the off ering under MIL-PRF-55310 does not fi t the customer’s needs. For these occasions, Vectron has available specifi cations for each oscillator type which will completely specify an oscillator for a space environment without our customer having to produce their own SCD. Many of our space customers have adopted this unique Vectron approach because it saves them substantial time and money. Our specifi cations are provided at no cost to the customer and allow for many choices or grades of oscillators through the part number building process. You can order engineering units without extensive testing all the way up to top level Class S or Class K screened parts and many levels in between. Copies of our specifi cations can be easily downloaded from our website. Please contact us to discuss your needs and to get copies of our specifi cations.
Mounting Points on Crystal Blanks:The extreme shock and vibration levels experienced during the launch of all spacecraft is of special interest to all engineers. The most fragile component used in oscillators and fi lters is the quartz crystal. Many OEM’s specifying crystal oscillators and fi lters for space use have adopted the policy of mandating either a 3 or 4 point mounting structure for all quartz crystals. Vectron uses the 4 point crystal mount for all space platforms except the Model 1157 which uses a 3 point crystal mount.
Lead Forming:Lead forming is available on some packages such as fl atpacks. Tools for this purpose have previously been manufactured and the resultant formed lead dimensions and recommended pad layouts are available. Note that no testing can be done after the leads are formed as this will change the critical dimensions achieved by the bending operation.
Custom Packaging:There are times when the many standard Vectron packages available will not meet the customer’s needs. We have the ability to design and manufacture custom packages. The decision to do this will depend on many factors including but not limited to the economics of the program, quantities, style of package, etc. Where a custom package is desired please contact us to discuss your needs.
Radiation Exposure:For those products going into space, radiation exposure is always a concern. Vectron utilizes Swept Quartz material for the fabrication of the crystal units. This provides the best protection from radiation caused frequency changes in the crystal unit itself. We also use radiation tolerant active devices. Vectron purchases its die in wafer lots which can be Lot Acceptance Tested (LAT) IAW our customers’ radiation requirements.
Pedigree Defi nitions:Engineering Models (EM) are fi t, form and function (electrical / mechanical) equivalent to the Flight Models (FM) but are built with a mixture of COTS and Class B components but no screening or QCI is performed. Engineering Qualifi cation Models (EQM) are basically Flight Models with fl ight ready components (element evaluation, swept quartz, etc.) usually built in the same lot with the Flight Models; however, with minimum screening and no QCI. The EQM is acceptable for all levels of system and environmental testing by the customer.
General Notes of Interest
Vectron is, and will remain, a world-class supplier to its global market and will apply innovative, forward-looking, ethical principles in complying with requirements of the market. We are totally committed to recognizing the needs of our customers, and responding to those needs with superior quality, service, responsiveness, and specifi cation compliance. All of our employees are dedicated to these principles with total customer satisfaction and continual improvement as their constant goal.
AS9100 Certifi ed Quality Verifi cation using Real Time X-Ray Level III Certifi ed Radiographer Quality Engineers/Reliability Engineers
Our Quality Policy
Rev# 012January, 2017
Space Products
Vectron International
VI Hudson, Corporate Headquarters267 Lowell Road, Suite 102Hudson, NH 03051Tel: 1.888.328.7661Fax: 1.888.329.8328
VI Mount Holly Springs
100 Watts StreetMount Holly Springs, PA 17065Tel: 1.717.486.3411Fax: 1.717.486.5920
VI Cincinnati
4914 Gray RoadCincinnati, OH 45232Tel: 1.513.542.5555Fax: 1.513.542.5146
VI Neckarbischofsheim
Landstrasse, D-74924Neckarbischofsheim, GermanyTel: +49 (0) 7268.8010Fax: +49 (0) 7268.801281
VI Teltow
Potsdamer Strasse 18D-14513 Teltow, GermanyTel: +49 (0) 3328.35085.22Fax: +49 (0) 3328.4784.30
VI Shanghai
68 Yin Cheng Road(C), 22nd FloorOne LuJiaZuiPudong, Shanghai 200120, ChinaTel: 86.21.61946886Fax: 86.21.61633598
United States
Europe
Asia
World-Wide Locations
Helping Customers Innovate, Improve & Grow
www.vectron.com
* Military/SpaceCenter of
Excellence
VI Singapore
56 Serangoon North Avenue 4, #06-01Singapore, 555851Tel: 65.65551926Fax: 65.65554377
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