Solutions with Wonderware Historian and Active Factory Client Richard Anderson Regional Sales...

Solutions with Wonderware Historian and Active Factory Client

Richard AndersonRegional Sales Manager

Efficient Data Storage &

Compression

Wonderware Historian is …

Enhanced for the Plant Floor Plant Floor PLC / DCS

And HMI

Fully Configured Microsoft SQL Server

Database

High Speed Data Acquisition

Quick Configuration & Setup

Reporting - ClientsTools – Based on Microsoft Technology

Web portal – Information server

Offers High Data Availability

Analysis & Reporting

High Speed Data Acquisition & Storage System

Stratus ftServer 4400

Hardware ConfigurationDual Channel Dual Core Processor 2Ghz8 GB Ram

Software ConfigurationWindows 2003 Server SP2MSSQL 2005 SP2Historian 9.0 Patch 1Active Factory 9.2Information Server 3.0

50 000 Discrete Tags

50 000 Analog Tags

60 000 tags – every 1s20 000 tags – every 3s20 000 tags – every 5s

5 Clients - continuously connected •Trending ( 100 Tags ) •Published Excel reports every Hour & 15 Min – ( 520 + Tags )

Gary Lowenstein Tech Support Manager

High Speed Data Acquisition & Storage System

Average SysPerfCPUTotal

ONLY 9%

DATA Compression

5,000 tags

x 720 values per hour

x 24 hours per day

x 365 days per year

30,153,600,000 values

Multiply – more tags, higher rates, longer term

200 GB vs. 11 TB

x 5 years

150+ billion1 TB vs. 55 TB

Typical Historian

5-second updates

< 2% of Standard SQL Compression

98% Storage savings is significant

Standard Historian functionality

Wonderware Historian

X

• I/0 Failover

Remote IDAS Store & Forward

Standard Functionality

Master I/O Sever

Slave I/O Sever

Store Forward

Prim

ary

Secondary

X

Remote IDAS

Easy to Configure Historian

► Configure Easily by Importing Tags or .CSV file

► Provides a tool for importing tag lists

► Can make use of OPC as a data source▪ Siemens , Rockwell , Schneider

& Others

Historian(InSQL)

S/W Applications

3rd PartyData Sources

3rd Party Controllers

Wonderware System Platform

Wonderware System Platform

Clients

Historian

Arhcestra and the Historian

Wonderware Historian 1. Built in Failover

2. Built in Store & Forward

Arhcestra adds Value to the Historian

Master I/O Sever

Slave I/O Sever

3. Easy to configure

4. Concept of Standards and Inheritance

Inheritance

$Control Module

$Valve-2Way

$Valve-3Way

XV101

XV102

XV103

XV104

TEMPLATES (CLASSES, PARENTS) INSTANCES (OBJECTS)

DEVELOPMENT

Application Standards Application Model

Flow

Model View

Deploy

Common NamespaceAutomatically Created

Arhcestra and the Historian

Wonderware Historian 1. Built in Failover

2. Built in Store & Forward

Arhcestra adds Value to the Historian

Master I/O Sever

Slave I/O Sever

3. Easy to configure

5. Do not have to perform Tag imports when changes are made.

4. Concept of Standards and Inheritance

6. Monitor System performance

Diagnostics With Trend

Microsoft Technology & Industry Standards

Use the Historian and Active Factory tools to contribute to

Plant Analysis & Reporting

Compare Batches

Batch Trend With Target Region

Overlay process and Compare Batches

“Golden Batch” - Compare

Highlight when process is out of Limits

“Live” & Historical Playback Mode

Use “real” data to simulate operations

Great training tool for operators

Microsoft Technology & Industry Standards

Use the Historian and Active Factory tools to contribute to

Plant Analysis & Reporting

Compare Batches

Production reports

*

Import Tags into Excel

Use Excel to customise look and feel

Display Target vs Actual Produced

View Report via Web Information Server

Generate Report with Selected time Period

Scheduled Web reports

*

Scheduled Report can run every Hour / day / shift …..etc etc

Microsoft Technology & Industry Standards

Use the Historian and Active Factory tools to contribute to

Plant Analysis & Reporting

Compare Batches

Daily Production Schedule

Ad Hoc Analysis

Answer Questions ….

Troubleshooting – When did the motor Trip

How was production influenced at that time?

Microsoft Technology & Industry Standards

Use the Historian and Active Factory tools to contribute to

Plant Analysis & Reporting

Compare Batches

Daily Production Schedule

Ad Hoc Analysis

Production Throughput

Integral Retrieval Mode

Liters / Minute

Liters (linear)

Over a shift

Over a Day

Counter Retrieval

Rollover Point

Counter Retrieval(units per period)

Infer these points

Microsoft Technology & Industry Standards

Use the Historian and Active Factory tools to contribute to

Plant Analysis & Reporting

Compare Batches

Daily Production Schedule

Ad Hoc Analysis

Production Throughput

Time weighted Average

Averages

Seconds Value(Tons)

2 s 50.0 T51 s 25.0 T4 s 50.0 T3 s 75.0 T

50.0Average: 30.0 Time Weighted Average

Microsoft Technology & Industry Standards

Use the Historian and Active Factory tools to contribute to

Plant Analysis & Reporting

Compare Batches

Daily Production Schedule

Ad Hoc Analysis

Production Throughput

Time Weghting

Maintenance &Equipment Monitoring

Duration Analysis

Duration Analysis

Determine Processing Time - How Long In Each Phase

Idle Time - If you aren’t processing, you aren’t Making Money

Duration Analysis is Key to improving (Reducing) Cycle Times

Use Active Factory Trend to….

Microsoft Technology & Industry Standards

Use the Historian and Active Factory tools to contribute to

Plant Analysis & Reporting

Compare Batches

Daily Production Schedule

Ad Hoc Analysis

Production Throughput

Time weighted Average

Maintenance &Equipment Monitoring

Duty Cycles

Time in State

“ValueState” Retrieval tells us - How many hours has the motor run

How much time in % has the motor been running

How many Motor starts have there been

Generate a report in Excel

Microsoft Technology & Industry Standards

Use the Historian and Active Factory tools to contribute to

Plant Analysis & Reporting

Compare Batches

Daily Production Schedule

Ad Hoc Analysis

Production Throughput

Time weighted Average

Maintenance &Equipment Monitoring

Duty Cycles

Time in State

Health Safety & Environment Analysis

Investigations

Emissions Monitoring

Energy Management

Microsoft Technology & Industry Standards

Use the Historian and Active Factory tools to contribute to

Plant Analysis & Reporting

Compare Batches

Daily Production Schedule

Ad Hoc Analysis

Production Throughput

Time weighted Average

Maintenance &Equipment Monitoring

Duty Cycles

Time in State

Health Safety and Environment

Investigations

Monitoring Emissions

Energy Management

Select XY Scatter Chart Function

Select Tags to compare Example• Load PV• Power PV

X/Y Scatter Plot – Power vs Load

Power

Change Load to optomise power consumption

Change Load to optomise power consumption

Load

Expected in 2009…

“Tiered Historians”

Tier-1Local troubleshooting & buffering

Tier-2Centralized reporting & system of record

Tiered Historians. Replicated Data

Replicate all data or selected tags

Tiered Historians: Summary Data

Tier-1Local troubleshooting & buffering

Send only periodic aggregates

Summary” Tag

Dual Tier-2 Historians

Tier-2Centralized reporting & system of record

Tier-1Local troubleshooting & buffering

Reporting Support: Industrial Data Cleansing

Single-point spikes

“Gaps” or “bad” data quality

SUMMARY

Historian Helps you to take better, proactive decisions …. Information - VISUALIZATION

MAINTENANCE&

OPERATIONS

ENGINEERS&

ANALYSTSMANAGEMENT

Running HoursEvent Sequences

Equipment EfficienciesEquipment Monitoring

Post event AnalysisPerformance

AnalysisProcess

Optimisation

KPI - DashboardsProduction SummariesEnergy Usage

Software Solutions for Real Time SuccessSM