Siemens Transformer Technology Seminar Stray Flux...

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siemens.com/answers© Siemens AG 2016 All rights reserved.

Siemens Transformer Technology SeminarStray Flux Control

Pomona CA, May 24-25, 2016

Siemens AG – Transformers

© Siemens AG 2016 All rights reserved.

Stray Flux Control

Siemens Transformer Technology SeminarStray Flux Control

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© Siemens AG 2016 All rights reserved.

Siemens Transformer Technology SeminarStray Flux Control

Why highlight Stray Flux Control

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• Keeping products at the forefront of development

• Increased power transmission needs have led todetailed consideration of losses

• SIEMENS has had a special focus on stray fluxcontrol for more than 30 years

• Committees and publications on stray flux control

• ICEM, CEFC, Compumag, ISEF, IGTE Symposium

• Compel, IEEE Trans. On Industry Application, IEEETrans. on Magnetics

© Siemens AG 2016 All rights reserved.

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Siemens Transformer Technology SeminarStray Flux Control

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Powerful computational tools

• Detailed analysis of complex geometries

• CAD tools and in-house developedpreprocessors

• Gives a quick overview and allowsidentification of eddy losses in structuralsteel parts

Committed to decreasing losses

• Illustration of the stray loss decrease

• Comparing similar 150 MVA

• Long term advances by adopting newtechnologies

• Customer advantage by decreasedoperating costs

© Siemens AG 2016 All rights reserved.

Siemens Transformer Technology SeminarStray Flux Control

Current practice and development

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• Advantages by decreased stray flux losses

• Higher efficiency

• Smaller transformers may be used

• Reduced operating costs

• Safer operation of transformers with strayflux control:

• Avoids local overheating

• Avoids accelerated aging of oil and gasbubble generation

• Appearance of stray flux losses

• Windings, tank, clamping plates, tie barsand yokes

• The crucial step to loss-control

• Calculation of the stray flux distribution

• Experience and ongoing research

• Fast solution of complex problem

• Validated and reliable solutions

Stray flux in transformers Benefits of controlling stray flux

© Siemens AG 2016 All rights reserved.

Siemens Transformer Technology SeminarStray Flux Control

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State of the art software and capabilities

• Nonlinear, anisotropic materials

• Eddy current and hysteresis losses

• Static, time-harmonic (with nonlinearity),transient, transient with DC bias, coupledcomputations

Comparison of the losses in transformers

• Larger units require special knowledge

• The Siemens approach guarantees costeffective and safe solution

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40 150 200 400 500 800Power rating (MVA)

Ohmic loss Eddy loss in windings Stray loss

Percentage of stray losses in load losses on units of differentpower ratings

© Siemens AG 2016 All rights reserved.

Siemens Transformer Technology SeminarStray Flux Control

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Continuous testing and validation

• Comparison of the calculated andmeasured temperature

• Verification of the results and comparisonagainst measurements

Optimization of designs

• Check all critical points

• Understanding the stray flux distribution

• Detailed 3D analyses

• Optimize the shielding solution

• Develop a special shield arrangement

© Siemens AG 2016 All rights reserved.

Siemens Transformer Technology SeminarStray Flux Control

We can offer:

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• Access to state of the art software to provide accurate resultsand in-house preprocessors developed to reduce the timetaken to conduct an analysis

• Ability to calculate the stray flux change due to phenomenasuch as geomagnetically induced currents to ensure secureperformance of the transformer during operation

• Experience in reduction of overall losses while finding theoptimal cost efficiency to keep operating costs as low aspossible for our customers

• Results verification through cross-checking calculationsagainst measurements

Detailed stray flux loss simulation models

1200 MVA, 242/24 kV Transformer - 3D FEM models lead to perfect calculation-results of real temperature effects as verified by thermal scanning

© Siemens AG 2016 All rights reserved.Page 9

Siemens AG - TransformersContact

Martin StösslHead – Global Technology CentreE T TR LPT GTC

Elingasse 38160 WeizAustria

Phone: +43 (51707) 71417Mobile: +43 (664) 80117 71417

E-mail:martin.stoessl@siemens.com

Siemens.com/transformers

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