SHINKAWA Electric Co.,Ltd (SEC) SHINKAWA Sensor … · / Aero・Engine & Space operations

2011/11/22 1

Company Introduction

SHINKAWA Electric Co.,Ltd (SEC)

SHINKAWA Sensor Technology, Inc. (SST)

SHINKAWA Electric Co.,Ltd

Company History

1951 Reorganized into SHINKAWA Electric Co., Ltd.(SEC)

1927 Started business under the name “SHINKAWA Namito Shoten”.

1977 Started manufacturing the displacement and vibration transducers.

1980 Started manufacturing the turbine monitoring system.

1994 Separated from SHINKAWA Electric Co., Ltd. and

SHINKAWA Sensor Technology, Inc. was established.

1994 Hiroshima factory was certified as conforming to

the international quality assurance standard ISO 9001.

1996 Hiroshima factory obtained ISO 14001 certification for the

Environment Management System. 2000 Established Shinkawa Electric Company of America, Inc.(SECA)

2001 Opened offices in China and Singapore

2005 Opened SEC of America office in Belgium to serve Europe

Linked 5 segments in

Shinkawa

System Eng.

Field Eng.

Export & Import

Sales Eng.

R&D and Mfg.

2011/11/22 5

How large

SHINKAWA Electric Co.,Ltd is?

Established in 1927

Capital: 200 Million Yen

Annual Sales: 30 Billion Yen

638 employees

35 Sales Offices through out Japan

2011/11/22 6

How large

SHINKAWA Sensor Technology is?

Established in 1994

Capital: 50 Million Yen

Annual Sales: 1,803 Million Yen

135 employees

Factory in Hiroshima

SHINKAWA Offices in Japan

: SEC Head office

: SST

: SEC Office

Hiroshima Head Office

Tokyo Head Office

Head Office

Hiroshima Factory

07

Our Philosophy Customer satisfaction

High quality High reliability

Flexibility

Satisfied after-sales service

Customer satisfaction

High quality

ISO 9001

ISO 14000

Shinkawa Sensor Technology

Shinkawa Electric Co.,Ltd.

ISO 9002

Customer satisfaction

High quality

Product Lines Vibration Transducers

Transducers

Monitors

Vibrating Analyzer

Displacement Measurement

Displacement Converter

Custom Products

Custom Products

Customer satisfaction

High reliability

Standards for Vibration Transducer

API 670 (4th Edition Task Force Member)

FM

ATEX

CE Mark

Lloyd's Register

CSA

2011/11/22 12

Company Introduction

2011/11/22 13

Organization of SHINKAWA Sensor Technology, Inc.

Employees : 73

Head Office

Hiroshima Factory

Development

Department

Production

Department

Quality

Assurance

Department

Administration

Section

09

2011/11/22 14

Certification List - Certified by Customers -

• MITSUBISHI ELECTRIC CORPORATION / Energy & Industrial systems center

• HITACHI, Ltd. / Hitachi works

• MITSUBISHI HEAVY INDUSTRIES, Ltd. / TAKASAGO machinery works

• TOSHIBA CORPORATION / Power systems & Services company (Keihin)

• BABCOCK・HITACHI / Kure works

• TOSHIBA CORPORATION / Power systems & Services company (Fuchuu)

• ISHIKAWAJIMA・HARIMA HEAVY INDUSTRIES Co., Ltd. / Aero・Engine & Space operations

• HITACHI, Ltd. / Instrument division

• HITACHI, Ltd. / Tsuchiura works

• HITACHI, Ltd. / Omika works

• ISHIKAWAJIMA MASS-PRODUCED MACHINERY Co., Ltd

• MITSUBISHI HEAVY INDUSTRIES, Ltd. / HIROSHIMA machinery works

• KOBE STEEL, Ltd. Industrial machinery plant

• MITSUBISHI HEAVY INDUSTRIES, Ltd. / YOKOHAMA dockyard & Machinery works

• GENERAL ELECTRIC / Power systems (U.S.A.)

• COOPER TURBOMACHINERY

• ATLAS COPCO

04

2011/11/22 15

Vibration & Displacement Transducer Line up

VK Series

Vibration Transducer

RD Series

Tacho Driver

LVDT Series

Differential Transformer

MS Series

Magnetic Pickup

08

RN Series

Accelerometers Velometers

FK Series

Vibration Transducer

2011/11/22 16

VK Series Best Seller Proximity Probe System

For Vibration

Thrust

Eccentricity

Differential Expansion etc

VK-202A 2000um TD

VK-452A 4500um TD

VK-302P 3mm V.TD

VK-602P 6mm T. P.TD

VK-143P 13.5mm D. E. TD

VK-263P 26mm D. E. TD

Intrinsic safety explosion-proof

IEC standard, Ex ia IIC T6

Anti-corrosion

Non affected by lubricant oil and dust

Ammonia resistance & hydrogen

sulfide-protected models are available

Conforming to API

API 670

2011/11/22 17

FK-202F 2,000um, FK-452F 4,500um

API Fully Compliant

FK Series

Vibration Transducer

•Environmental friendly design:

Lead-free soldering

•Downsized Body

•RoHS Directive Compliant

•CE Directive Compliant

•API standard 670 (4th Edition)

Compliant

• Intrinsically Safe: TIIS, CSA,

ATEX

•CE Directive Compliant

2011/11/22 18

Wide variety of Driver mounting

DIN Rail Mount 3300 Replacement

2011/11/22 19

Wide variety of Driver mounting

VK Replacement Multi-pitch

2011/11/22 20

CA Series Accelerometers, Velometers

• Comprehensive Accelerometer Line: • General purpose Accelerometers

• Velocity-output Accelerometers (Velometers)

• Hi-temp Accelerometers

• Loop-powered 4-20mA Transducers

• Integral-cable Accels and Velometers

Typical Applications

• Motors

• Pumps

• Fans

• Blowers

• Compressors

• Gearboxes

Amplifier

Inertial Mass

Piezoelectric

Crystal

Insulator

Conductive

Plate

Insulator

Piezoelectric Accelerometers

• Roller element bearings where energy is readily transmitted through machine case

2011/11/22 21

•Wide range of Stroke

50,100,150,200,250,300,350,400,450mm

•CSA / FM Approval

Non-incendive

Class 1, Div.2

Group A,B,C,D

•High reliability, Durability, and Accuracy

•4-20mA output is available

When using with VM-11P

LVDT Linear Variable Differential Transformer

LVDT Series

Differential Transformer

For Case Expansion and Valve position

2011/11/22 22

• Monitors or signal converters are

unnecessary

•Interchangeability with other

company’s system

•Can be connected to a control

system directly

•System is optimal to monitor

vibration of compressors,

pumps and blowers

•Long wiring is possible

•Reduces equipment and wiring

costs

WK Series 2-Wire Transmitter

WK-142K: Vibration

WK-142T: Thrust

4-20mA Output

2011/11/22 23

•VM-11K Displacement Vibration

•VM-11U Velocity Vibration

•VM-11B Acceleration Vibration

•VM-11A Vibration

(5Vp-p of buffered output)

•VM-11T Thrust

•VM-11P LVDT

•VM-11R Revolution

•VM-11S Vibration Switch VM-11 Series

Signal Conditioner

VM-11 Series Signal Conditioner 4-20mA Output Buffered Output

•Reduces equipment cost

2011/11/22 24

•VM-21P LVDT

•VM-21R Speed

•VM-21F Temperature

•VM-21E Process

•VM-21H Backplane unit

VM-21 Series Signal Conditioner

4-20mA Output Buffered Output

Direct interface with Tricon 8 Module Backplane

•VM-21K Displacement Vibration

•VM-21U Velocity Vibration

•VM-21B Acceleration Vibration

•VM-21T Thrust

2011/11/22 25

VM-11 Series

Transmitter

VM-15

4-Channel Monitor

VM-16

4,8,12-Channel

Monitor

Monitor Lineup

VM-7 New TSI

Monitor

VM-21 Series

Transmitter

VM-5 Series

TSI Monitor

2011/11/22 26

VM-15 Series Monitor 14

General purpose monitoring system

>4 channel

>3 types of monitoring system

Displacement vibration(VM-15K)

Velocity vibration(VM-15U)

Acceleration vibration(VM-15B)

>Individual buffered output

>Individual 4-20mA output

>Alarm contact output

1 Danger

1 Alert

1 OK

2011/11/22 27

VM-15 Series Monitor

Media Compact Flash Card(Option)

Memory contents

Vibration value

Gap voltage

Alarm status

Sampling time (10sec to 24hrs)

External operation contact status

Alarm set value

Alarm relay mode

Alarm reset mode

Alarm delay time

Sequence value

Suppression set value

Input abnormal alarm set voltage value

14

32MB, 64MB

CF and PCMCIA Card

2011/11/22 28

VM-16 Monitoring System

12CH

8CH

4CH

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Color LCD Display

Measured Value

Trend data

Alarm status

Alarm set value

Easy access by touch panel

2011/11/22 30

Expandable

Card1:CH1-4

Card2:CH5-8

Card3:CH9-12

Additional

Measurement card

2011/11/22 31

Variety of input signal

Displacement

Velocity

Acceleration

Vibration

Thrust

Temperature

2011/11/22 32

Configurable

Displacement CH1

Velocity CH2

Acceleration CH3

Thrust CH4

For Example

*Temperature Card: All 4CH -> Temperature

2011/11/22 33

Measured Value

Alarm status

Alarm set value

Gap Voltage

Sampling time

etc

CF Memory Card

USB Interface

2011/11/22 34

Applications:

• Turbine Supervisory Instrumentation (TSI)

• Rack-based Monitoring

• Single-slot (2-ch) Chassis

• Full-feature Machine Protection

• Multiple Parameters

VM-5 Protection Monitor

2011/11/22 35

Turbine Supervisory Instruments (TSI)

Generator Steam Turbine Gas Turbine

16

2011/11/22 36

VM-5 Series Monitor

has all requirements for TSI

>Individual buffered output(Front & Rear)

>Individual 4-20mA output

>Individual Alarm contact output

Danger, Alert, OK

>Selectable relay module

VM-5Y1:4 points(2-Danger, 2-Alert)

VM-5Y3:6 points(2-Danger, 2-Alert, 2-OK)

>Serial communication(Modbus)

>Isolated 4-20mA output(Option)

2011/11/22 37

VM-5 various lineup

Combined Cycle

Initial Motor

Gen. Gas Turbine

D. Vibration Phase Marker D. Velocity D. Case Expansion D. Acceleration D. Valve Position D. Path D. Tachometer Eccentricity p-p Zero Speed Monitor Ramp Diff. Expansion D. Diff. Expansion D. Thrust Complementary Input Diff. Expansion

60.5 38.7

Low Pre.

Turbine High Pre Turbine

2011/11/22 38

VM-5 various lineup

Combined Cycle

Initial Motor

Gen. Gas Turbine

• VM-53 D. Communication Unit (Modbus)

• VM-51 Rod Drop Monitor

• VM-52 Bottom Hold Monitor

• VM-5Q Reverse Rotation Monitor

• VM-5J Case Expansion Monitor

• VM-5F Temperature Monitor

• VM-5R Tachometer ModuleD. Vibration

60.5 38.7

Low Pre.

Turbine High Pre Turbine

Single rack Dual supply instrument rack （ 10 modules） 19-inch rack (8 modules）

Instrument racks

2011/11/22 40

MODBUS Communication Can be daisy-chained

Recorder DCS CPU Analyzer

System Communication data for open system

MODBUS Communication(VM-53)

VM-7 Series Monitor

2007.05

2011/11/22 42

VM-5 Monitor >16ch/rack (19inch rack)

>Only 2ch Temp. Module

>Not Full Configurable

>Many different kind of Monitors

(Hardware)

TSI Monitor

New monitor >More Channels

>Full Configurable

>Same hardware

VM-7

2011/11/22 43

Many Channels

• 4CH Vibration/Displacement Monitor

• Blank Monitor, Slim Body

• 6CH Temperature Monitor

• 18CH Relay Module

• 40 points per Rack for Vib. and Disp.

OR

• 60 points per Rack for Temperature

2011/11/22 44

VM-701

Vibration/Displacement Monitor Module

1CH OK indicator （green）

2CH OK indicator （green）

3CH OK indicator （green）

4CH OK indicator （green）

6 Point Relay Outputs

Monitor Output-1

Monitor Output-3

Monitor Output-2

Monitor Output-4

LEDs

2011/11/22 45

Simple Design

4ch Monitor

No I/O Module

6 Relays

On Board

4CH Monitor I/O Module

+

Relay Module

+

2011/11/22 46

Full Configurable

>Thrust Monitor

>Differential Expansion Monitor

>Ramp Differential Expansion Monitor

>Comp. Input Differential Expansion Monitor

>Case Expansion Monitor

>Valve Position Monitor

• VM-701 Vibration/Displacement Monitor

>Displacement Vibration Monitor

>Velocity Vibration Monitor

>Acceleration Vibration Monitor

>Dual Path Monitor

2011/11/22 47

Full Configurable >Monitor Type : Vibration, Thrust Expansion etc

>Input Signal : VK-202A, VK-452A, RN, CV etc

>Unit : um, mils, mm, in/s, mm/s, g etc

>Monitor Range : 0 to 5 mils, 0 to 100um etc

>Sensitivity : 200mV/mil, 100mV/g etc

>Recorder Output : 4 to 20mA, 0 to 10V etc

>Frequency response : 5Hz to 1kHz, 5kHz etc

>Alarm Set Points : Danger, Alert, OK etc

>Relay Mode : Auto-Reset, Self-hold etc

2011/11/22 48

VM-741

Local Communication &Phase Marker Module

DANGER（red） OR in Rack

ALERT（yellow） OR in Rack

SYSTEM-OK （green） OR in Rack

Relay Output ： SYSTEM-OK

DANGER-BYPASS （red）

COMMUNICTION （yellow）

TRGGER （yellow）

Monitor Output-1

Monitor Output-2

Pulse Output-1

Pulse Output-2

LEDs

2011/11/22 49

PC Configurable

USB

Notebook

PC

VM-741

Local Communication &

Phase Marker Module

Panel PC

Ethernet OR

Notebook

PC

2011/11/22 50

VM-772 Field Configuration

Software

Module

Configuration Channel

Modules

Measurements

Relay Status

2011/11/22 51

Redundant Power Supply Power OK Relay Output

VM-751（AC）：100-240VAC/50-60HZ

VM-753（DC24V）

VM-754（DC110V）

2011/11/22 52

18-Channel Relay Module

VM-721 18-Channel Relay Module

2011/11/22 53

Other Monitor Modules VM-702 Absolute Vibration Monitor

>Input

1,3CH : Proximity Probe (VK or FK)

2,4CH : Peizo Velocity (CV-86)

>Output

1,3CH : Relative

2,4CH : Seismic or Absolute

VM-703 Tachometer & Eccentricity Monitor

>Input

1,2CH : Proximity Probe or Magnetic PU (MS)

3CH : Proximity Probe for Eccentricity

>Output

1CH : Tachometer

2CH : Tachometer/Rotor Acceleration

3CH : Eccentricity pk-pk

4CH : Eccentricity direct

VM-704 Temperature Monitor (6CH)

TC/RTD

2011/11/22 54

VM-731,732 Analysis Module RV-110

View

Station

Dedicated Comm. Line

for RV-110 System

Ethernet

2011/11/22 55

VM-771 MCL View Software

VM-771 MCL View

2011/11/22 56

MCL View Software MCL View Software

can handle up to 4 Racks

2011/11/22 57

MCL VIEW by PC

VM-741

Local Communication &

Phase Marker Module

Notebook PC Panel PC

Ethernet

2011/11/22 58

MCL View Software Train, Trend, Bar Graph SW Rack SW

Digital Value

Bar Graph Alarm

Tag Number

2011/11/22 59

MCL View Software

Digital Value

Train

2011/11/22 61

Vibration Monitoring Example

SHINKAWA

2011/11/22 62

WK

Transmitter

4 to 20mA (2-wire)

GAP OUT WL

Sensor

(NCPU)

WW

Extension

Cable

4 to 20mA

(2-wire)

RN Loop Power Velocity or Acceleration Sensor

2-Wire Single Channel

Vibration Monitoring System

2011/11/22 63

VM-11 Single Channel

Vibration Monitoring System

VL

Sensor

(NCPU)

VW

Extension

Cable

VK

Driver VM-11K

RN Velocity Transducer or Accelerometer

4 to 20mA

Buffered Out

VM-11U,B

4 to 20mA

Buffered Out

2011/11/22 64

VL

Sensor

(NCPU)

VW

Extension

Cable

VK

Driver VM-5K

+ VM-5G

4 to 20mA(2CH)

Buffered Out(2CH)

Relay Outputs

2-Danger

2-Alert

1-OK

RN Velocity Transducer or Accelerometer VM-5U,B

+ VM-5G

4 to 20mA(2CH)

Buffered Out(2CH)

Relay Outputs

2-Danger

2-Alert

1-OK

VM-5 Single or Dual Channel

Vibration Monitoring System

2011/11/22 65

VL

Sensor

(NCPU)

VW

Extension

Cable

VK

Driver VM-15K

4 to 20mA(4CH)

Buffered Out(4CH)

Relay Outputs

1-Danger

1-Alert

1-OK

VM-15 4-Channel

Vibration Monitoring System

RN Velocity

Transducer or Accelerometer

VM-15U,B

4 to 20mA(4CH)

Buffered Out(4CH)

Relay Outputs

1-Danger

1-Alert

1-OK

2011/11/22 66

VL

Sensor

(NCPU)

VW

Extension

Cable

VK

Driver

4 to 20mA

(4,8,12CH)

Buffered Out

(4,8,12CH)

Relay Outputs

3-Danger

3-Alert

3-OK

VM-16 4,8,12-Channel Monitoring System (Vibration, Thrust, Temperature)

RN Velocity

Transducer

or Accelerometer VM-16

Temperature(4CH)

2011/11/22 67

VM-5 Up to16-Channel Monitoring System(VM-5H)

Up to 20-Channel Monitoring System(VM-5W) (Vibration, Thrust, Diff. Expansion, Eccentricity,Tacho, ,Temperature, etc)

THE END