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SC UZINA MECANICA ORĂŞTIE SA. Ductile iron pipe s. Even water need us!. Designed and build up to run as an independent production capacity Total surface: 57.639 sqm Build surface: 20.208 sqm Concreted platform 6.381 sqm. Pipe foundry. - PowerPoint PPT Presentation
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SC UZINA MECANICA SC UZINA MECANICA ORĂŞTIE SAORĂŞTIE SA
Ductile iron pipeDuctile iron pipessDuctile iron pipeDuctile iron pipess
Even water need us!Even water need us!
Pipe foundryPipe foundryPipe foundryPipe foundry
Designed and build up to run as an independent production capacity
Total surface: 57.639 sqm
Build surface: 20.208 sqm
Concreted platform 6.381 sqm
Quality insuranceQuality insuranceQuality insuranceQuality insurance
Pipes are produced in conformity with European and international standards: EN 545, ISO 2531 and DIN 28610
(Certificate nr. 20/March2004 – TUV Germany)
Pipes are produced in conformity with European and international standards: EN 545, ISO 2531 and DIN 28610
(Certificate nr. 20/March2004 – TUV Germany)
The Quality Management System worked out and implemented in conformity with ISO 9001-2001 requirements, is certified by TUV Germany, guaranteeing production and commercializing of products in total quality system.
(Certificate nr. 12 100 9817/February 2004)
The Quality Management System worked out and implemented in conformity with ISO 9001-2001 requirements, is certified by TUV Germany, guaranteeing production and commercializing of products in total quality system.
(Certificate nr. 12 100 9817/February 2004)
MeltingMeltingMeltingMelting
Medium frequency induction furnaceMelting capacity: 8,4 tMelting time: 43 minTemperature: 1550ºCInstalled power: 7400 kWhFrequency: 250 HzCharging procedure: vibrating carriage – 9 to – programmable (Automat Siemens SPC Simatic S7)Producer: ABB (1 pc)
Low frequency induction furnaceMelting capacity: 12,5 to/furnaceMelting time: 3,5 h/furnaceTemperature: 1550ºCInstalled power: 2800 kWhFrequency: 50 HzCharging procedure: ladle 4 toProducer: Independenţa Sibiu (Ro) (2 pcs)
Holding furnaceHolding furnaceHolding furnaceHolding furnace
Capacity: 65/85 tMax temperature: 1550ºCInstalled power: 800 kWhFrequency: 50 HzFurnace type: inductor with channelCharging ladles (10 to) Mg-treatment - Tundish system for 1 and 3 t ladles with pocketSeller: BBC (1 pcs)
Core-shooting plantCore-shooting plantCore-shooting plantCore-shooting plant
CoreCore--shooting shooting machinemachine
(Producer: IMF Italy)
COLD-BOX process Cycle of core boxes:
3 min
CoreCore--shooting shooting machinemachine
(Producer: IMF Italy)
COLD-BOX process Cycle of core boxes:
3 min
DN (mm) 100 150 200 250 300 350 400 500 600 700
Theoretical capacity(pcs/h)
80 60 60 40 40 40 40 20 20 20
Working mode :manualautomatically – programmable Siemens SPC Simatic S5
CastingCastingCastingCasting Centrifugal casting machinesCentrifugal casting machinesCentrifugal casting machinesCentrifugal casting machines
DN 350 – DN 700DN 100 – DN 300
DN (mm) 100 150 200 250 300 350 400 500 600 700
Theoretical capacity (pipes/h) 48 40 36 28 25 23 22 18 15 11
Electrical capacity use: 130 kWh Electrical capacity use: 150 kWh Recycled cooling water Recycled cooling water consumption: 80 mc/h consumption: 120 mc/h
Working mode: manual automatically – programmable Siemens SPC Simatic S5
Pipe length: 6 m + spigot length
(Producer: Bracker Germany)
Annealing furnaceAnnealing furnaceAnnealing furnaceAnnealing furnace Furnace dimensions:
– Useful length 36 m– Breadth 7,3 m– Average height 2,25 m
Capacity ~ 22 t/h
Temperature (max) 1030ºC
Chain speed (max) 0,6m/min
Consumptions:– natural gas 800
Nm³/h– pressed air 100
m³/h
Refractory lining: Refractory concrete, refractory brick, ceramic fibber
Working mode: automatically – programmable Siemens SPC Simatic S5
(Producer: IOB Germany)
Zinc coatingZinc coating machinemachine
Zinc coatingZinc coating machinemachine
Procedure: with Zn wire, by thermo pulverizing with electric arc Thickness of zinc layer: 25µm (min 130 g/sqm) Dust - exhaust plant: filter (Beth) – 280 sqm
Working mode: manual automatically – programmable Siemens SPC Simatic S5
Procedure: with Zn wire, by thermo pulverizing with electric arc Thickness of zinc layer: 25µm (min 130 g/sqm) Dust - exhaust plant: filter (Beth) – 280 sqm
Working mode: manual automatically – programmable Siemens SPC Simatic S5
Pressure water stationPressure water stationPressure water stationPressure water station
Clamping force : 240 Mpa
Nominal diameter(mm)
Testing pressure for pipes (bari)
100 – 300 50
350 - 600 40
700 32
Combined cut-of and Combined cut-of and chamfering machinechamfering machineCombined cut-of and Combined cut-of and chamfering machinechamfering machine
Cutting device:– 3 cutting heads disposed
at 120º
Cutting tool:– 3 milling tools with
cutting alloy tips
Extra equipment:– removal device for
transported of ring for folding tests
Concrete lining plantConcrete lining plantConcrete lining plantConcrete lining plant Procedure: low speed Concrete: obtaining in
Eirich mixer Concrete transfer system:
mechanical snake - pump Lining: by lance with
stinger beam Consistence of concrete –
insured by a mechanical pipe rotation and vibration unit
Maturing chamber:-Dimensions: 22x8x2,8 m-Temperature: max 110ºC-Humidity: max 90%-Curing capacity: 15 to/h
Maturing chamber:-Dimensions: 22x8x2,8 m-Temperature: max 110ºC-Humidity: max 90%-Curing capacity: 15 to/h
Working mode: manualautomatically – programmable Siemens SPC Simatic S5
Bitumen coatingBitumen coating plantplant
Bitumen coatingBitumen coating plantplant
Procedure:- spraying with AIRLES system
Layer thickness: min 70µm
Used material: Inertol BS 10
Curing chamber:- Dimensions: 25 x 8 x 2,8 m- Temperature: max 70ºC- Curing time: 35 min/pipe
Curing chamber:- Dimensions: 25 x 8 x 2,8 m- Temperature: max 70ºC- Curing time: 35 min/pipe
Working mode:manualautomatically – programmable Siemens SPC Simatic S5
Spectrometer
Spectrometer
Spectrometer
Spectrometer
Base: iron Analytical program for:
Iron – 17 elements+base (C, Si, Mn, P, S, Cr, Mo, Ni, Al, Cu, Ti, V, Mg, Pb, Se, Ce, Te, Fe)
Steel – 16 elements+base
(C, Si, Mn, P, S, Cr, Mo, Ni, Al, Cu, Ti, V, Pb, Se, Ce, Te, Fe)
Base: iron Analytical program for:
Iron – 17 elements+base (C, Si, Mn, P, S, Cr, Mo, Ni, Al, Cu, Ti, V, Mg, Pb, Se, Ce, Te, Fe)
Steel – 16 elements+base
(C, Si, Mn, P, S, Cr, Mo, Ni, Al, Cu, Ti, V, Pb, Se, Ce, Te, Fe)
SPECTROLAB – LAVFA 18 A
Mould repair Mould repair workshopworkshopMould repair Mould repair workshopworkshop
Pressure 6,5 bar Mould revolution: 4-28 rev/min
(depending DN)
Hammering time: about 2-10 hours (depending DN)
Length of phonic chamber: 8 m Working regime:
automatically – programmable Siemens SPC Simatic S5
Pneumatically hammering machinePneumatically hammering machine
Other equipments: Straightening plate Welding equipment Grinding machine Transfer system Lathe - crane 6,3 to
- lateral motopiler “LINDE”
Other equipments: Straightening plate Welding equipment Grinding machine Transfer system Lathe - crane 6,3 to
- lateral motopiler “LINDE”
Overhead cranes
Overhead cranes
Casting zone, treatment and bitumen coating zone:
crane 16/5tx22m with weighting (20 to) – 1 pc
crane 12,5tx22m – 1 pc crane 8tx22m – 1 pc
Processing, concrete lining, fittings, compressors, thermal point: beam crane 3,2 to – 5 pcs
Mould workshop: crane 6,3tx16m – 1 pc
Storage and delivery: gantry crane 12 to – 1 pc
External charging: crane 5tx22m with electromagnet - 2 pcs
Internal charging crane 8tx16m with electromagnet and weighting system (10 to) – 1 pc crane 12,5tx16m with electromagnet and weighting system (10 to) – 1 pc crane 5tx9m with weighting – 1 pc
Melting zone: crane 12/5tx22m with weighting system (20 to) – 1 pc crane 16/5tx22m – 1 pc
Electro compressorsElectro compressorsElectro compressorsElectro compressors
Type “Kaeser” - air capacity: 35,7 m³/min - pressure: max 8,5 bar - variable
capacity: 20-25 m³/min - pressure: max 8,5 bar
Type “Atlas Copco”- air capacity: 24,6 m³/min- pressure: max 10 bar
Type “Kaeser” - air capacity: 35,7 m³/min - pressure: max 8,5 bar - variable
capacity: 20-25 m³/min - pressure: max 8,5 bar
Type “Atlas Copco”- air capacity: 24,6 m³/min- pressure: max 10 bar
3 pcs
1 pcs
2 pcs
(with screw)
MotopilerMotopilerMotopilerMotopilerCasting: Frontal fork piler with hydraulic
rotation system and weighting device - 8 to
- 2 pcs
Store and delivery Frontal fork piler - 16 to
- 1 pc
Mould transport Lateral fork piler - 6 to
- 1 pc
LINDE
Dust exhaustersDust exhaustersDust exhaustersDust exhausters
Melting plant Filter: type Fabri Pulse;
393 sqm; with spark separator. Zinc coating plant Filter: type Beth;
280 sqm; with cyclone. Processing plant Filter: type Fabri Pulse;
320 sqm.
This ranks among Europe’s latest generation factories in this field.This ranks among Europe’s latest generation factories in this field.
The high degree of attractiveness of our offer is also provided by the location of the above mentioned achievement, namely Orastie town which has a distinct economic potential in the area and is located in the south-west of Transylvania, on the Muresului river Valley, in the pan European corridor No. 4..The access into the town is made through two principal national and European ways of communication: road E 68 (DN 7) and railway – line 200, main line 2.
The environment, in which business is developing in Orastie, offers different possibilities to investors to develop businesses.
The cultural, historical and touristy background of Orastie and its surrounding district is a real advantage which under the current and future conditions will constitute the starting point for a successful and safe business.
We consider that this is a very good opportunity to invite, at this moment, those who are interested in it and we refer,
of course, to the business people, to participate together with us to the success of the
privatization process.
We consider that this is a very good opportunity to invite, at this moment, those who are interested in it and we refer,
of course, to the business people, to participate together with us to the success of the
privatization process.
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