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Rollz Material Handling SystemsPvt Ltd
2017
DETAILED PROJECT REPORTMUNICIPAL SOLID WASTE MANAGEMENTMUNICIPAL COUNCIL - PALI,RAJASTHAN
212, 212A, JYOTI SHIKHAR TOWER, DISTRICT CENTRE, JANAKPURI, NEW DELHI-58
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
DETAILED PROJECT REPORT
MUNICIPAL SOLID WASTE MANAGEMNT
PALI, RAJASTHAN
Developer:
Rollz Material Handling Systems Pvt. Ltd.
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
DETAILED PROJECT REPORT
MUNICIPAL SOLID WASTE MANAGEMNT
PALI, RAJASTHAN
Developer:
Rollz Material Handling Systems Pvt. Ltd.
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
DETAILED PROJECT REPORT
MUNICIPAL SOLID WASTE MANAGEMNT
PALI, RAJASTHAN
Developer:
Rollz Material Handling Systems Pvt. Ltd.
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
CONTENTS
1 EXECUTIVE SUMMARY ..........................................................................................................................................4
1.1 Background of The Project ........................................................................................................................
1.2 Project at a Glance ....................................................................................................................................
1.3 Project Risk & Mitigation ..........................................................................................................................
1.4 Project Implementation & Schedule ........................................................................................................
2 PROMOTERS PROFILE............................................................................................................................................8
2.1 Rollz Material Handling Systems Pvt. Ltd. (RMHS) ..................................................................................
2.2 Krishi Rasayan Private Limited..................................................................................................................
3 PROJECT RATIONALE .............................................................................................................................................9
3.1 Introduction...............................................................................................................................................
3.2 Fiscal Benefits for Waste Processing Projects ..........................................................................................
3.3 Situational Overview of Bhilwara ............................................................................................................
4 PROJECT LOCATION .............................................................................................................................................11
4.1 Site Location ..............................................................................................................................................
4.2 Permits & Clearances ................................................................................................................................
5 RESOURCE ASSESMENT .......................................................................................................................................12
5.1 Availability of Waste...........................................................................................................................
6 TECHNOLOGY ASSESMENT – MSW PROCESSING PLANT ...................................................................................13
6.1 Macro Perspective.....................................................................................................................................
6.2 Processing & Disposal Technologies .........................................................................................................
6.3 MSW Processing ........................................................................................................................................
6.4 Energy recovery from RDF ........................................................................................................................
7 PROJECT CONFIGURATION – MSW PROCESSING PLANT ...................................................................................15
7.1 Design Considerations...............................................................................................................................
7.2 Proposed Scheme ......................................................................................................................................
7.3 Key features and requirements of composting ........................................................................................
7.4 Process Scheme .........................................................................................................................................
7.5 Detailed Description..................................................................................................................................
7.6 Leachate treatment plant .........................................................................................................................
7.7 Sanitary landfill for rejects ........................................................................................................................
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
CONTENTS
1 EXECUTIVE SUMMARY ..........................................................................................................................................4
1.1 Background of The Project ........................................................................................................................
1.2 Project at a Glance ....................................................................................................................................
1.3 Project Risk & Mitigation ..........................................................................................................................
1.4 Project Implementation & Schedule ........................................................................................................
2 PROMOTERS PROFILE............................................................................................................................................8
2.1 Rollz Material Handling Systems Pvt. Ltd. (RMHS) ..................................................................................
2.2 Krishi Rasayan Private Limited..................................................................................................................
3 PROJECT RATIONALE .............................................................................................................................................9
3.1 Introduction...............................................................................................................................................
3.2 Fiscal Benefits for Waste Processing Projects ..........................................................................................
3.3 Situational Overview of Bhilwara ............................................................................................................
4 PROJECT LOCATION .............................................................................................................................................11
4.1 Site Location ..............................................................................................................................................
4.2 Permits & Clearances ................................................................................................................................
5 RESOURCE ASSESMENT .......................................................................................................................................12
5.1 Availability of Waste...........................................................................................................................
6 TECHNOLOGY ASSESMENT – MSW PROCESSING PLANT ...................................................................................13
6.1 Macro Perspective.....................................................................................................................................
6.2 Processing & Disposal Technologies .........................................................................................................
6.3 MSW Processing ........................................................................................................................................
6.4 Energy recovery from RDF ........................................................................................................................
7 PROJECT CONFIGURATION – MSW PROCESSING PLANT ...................................................................................15
7.1 Design Considerations...............................................................................................................................
7.2 Proposed Scheme ......................................................................................................................................
7.3 Key features and requirements of composting ........................................................................................
7.4 Process Scheme .........................................................................................................................................
7.5 Detailed Description..................................................................................................................................
7.6 Leachate treatment plant .........................................................................................................................
7.7 Sanitary landfill for rejects ........................................................................................................................
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
CONTENTS
1 EXECUTIVE SUMMARY ..........................................................................................................................................4
1.1 Background of The Project ........................................................................................................................
1.2 Project at a Glance ....................................................................................................................................
1.3 Project Risk & Mitigation ..........................................................................................................................
1.4 Project Implementation & Schedule ........................................................................................................
2 PROMOTERS PROFILE............................................................................................................................................8
2.1 Rollz Material Handling Systems Pvt. Ltd. (RMHS) ..................................................................................
2.2 Krishi Rasayan Private Limited..................................................................................................................
3 PROJECT RATIONALE .............................................................................................................................................9
3.1 Introduction...............................................................................................................................................
3.2 Fiscal Benefits for Waste Processing Projects ..........................................................................................
3.3 Situational Overview of Bhilwara ............................................................................................................
4 PROJECT LOCATION .............................................................................................................................................11
4.1 Site Location ..............................................................................................................................................
4.2 Permits & Clearances ................................................................................................................................
5 RESOURCE ASSESMENT .......................................................................................................................................12
5.1 Availability of Waste...........................................................................................................................
6 TECHNOLOGY ASSESMENT – MSW PROCESSING PLANT ...................................................................................13
6.1 Macro Perspective.....................................................................................................................................
6.2 Processing & Disposal Technologies .........................................................................................................
6.3 MSW Processing ........................................................................................................................................
6.4 Energy recovery from RDF ........................................................................................................................
7 PROJECT CONFIGURATION – MSW PROCESSING PLANT ...................................................................................15
7.1 Design Considerations...............................................................................................................................
7.2 Proposed Scheme ......................................................................................................................................
7.3 Key features and requirements of composting ........................................................................................
7.4 Process Scheme .........................................................................................................................................
7.5 Detailed Description..................................................................................................................................
7.6 Leachate treatment plant .........................................................................................................................
7.7 Sanitary landfill for rejects ........................................................................................................................
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
8 PLANT LAYOUT ................................................................................................................................................2422
8.1 Plant Layout........................................................................................................................................
9 PRODUCT RECOVERY...........................................................................................................................................25
9.1 Material balance .......................................................................................................................................
9.2 Product recovery Plant machinery ...........................................................................................................
9.3 Water Requirement ..................................................................................................................................
9.4 Electricity Requirement.............................................................................................................................
9.5 Product quality and composition .............................................................................................................
9.6 Leachate Treatment Plant.........................................................................................................................
10 PROJECT COST .....................................................................................................................................................28
10.1 Cost break up with equipment list ......................................................................................................
11 FINANCIAL SUMMARY.........................................................................................................................................30
11.1 Revenue Assumptions...............................................................................................................................
11.2 Financial Summary ....................................................................................................................................
12 ENVIRONMENT-HEALTH SAFTEY & SOCIAL MANAGEMENT ..............................................................................32
12.1 Health & safety..........................................................................................................................................
12.2 Environment Management Plan (EMP) ................................................................................................34
13 PROJECT IMPLEMENTATION STRATEGY .............................................................................................................36
13.1 Cost control ...............................................................................................................................................
13.2 Managing design & construction quality..................................................................................................
14 ORGANISATION ...................................................................................................................................................37
14.1 Organization for project implementation ................................................................................................
14.2 O&M organization .....................................................................................................................................
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
8 PLANT LAYOUT ................................................................................................................................................2422
8.1 Plant Layout........................................................................................................................................
9 PRODUCT RECOVERY...........................................................................................................................................25
9.1 Material balance .......................................................................................................................................
9.2 Product recovery Plant machinery ...........................................................................................................
9.3 Water Requirement ..................................................................................................................................
9.4 Electricity Requirement.............................................................................................................................
9.5 Product quality and composition .............................................................................................................
9.6 Leachate Treatment Plant.........................................................................................................................
10 PROJECT COST .....................................................................................................................................................28
10.1 Cost break up with equipment list ......................................................................................................
11 FINANCIAL SUMMARY.........................................................................................................................................30
11.1 Revenue Assumptions...............................................................................................................................
11.2 Financial Summary ....................................................................................................................................
12 ENVIRONMENT-HEALTH SAFTEY & SOCIAL MANAGEMENT ..............................................................................32
12.1 Health & safety..........................................................................................................................................
12.2 Environment Management Plan (EMP) ................................................................................................34
13 PROJECT IMPLEMENTATION STRATEGY .............................................................................................................36
13.1 Cost control ...............................................................................................................................................
13.2 Managing design & construction quality..................................................................................................
14 ORGANISATION ...................................................................................................................................................37
14.1 Organization for project implementation ................................................................................................
14.2 O&M organization .....................................................................................................................................
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
8 PLANT LAYOUT ................................................................................................................................................2422
8.1 Plant Layout........................................................................................................................................
9 PRODUCT RECOVERY...........................................................................................................................................25
9.1 Material balance .......................................................................................................................................
9.2 Product recovery Plant machinery ...........................................................................................................
9.3 Water Requirement ..................................................................................................................................
9.4 Electricity Requirement.............................................................................................................................
9.5 Product quality and composition .............................................................................................................
9.6 Leachate Treatment Plant.........................................................................................................................
10 PROJECT COST .....................................................................................................................................................28
10.1 Cost break up with equipment list ......................................................................................................
11 FINANCIAL SUMMARY.........................................................................................................................................30
11.1 Revenue Assumptions...............................................................................................................................
11.2 Financial Summary ....................................................................................................................................
12 ENVIRONMENT-HEALTH SAFTEY & SOCIAL MANAGEMENT ..............................................................................32
12.1 Health & safety..........................................................................................................................................
12.2 Environment Management Plan (EMP) ................................................................................................34
13 PROJECT IMPLEMENTATION STRATEGY .............................................................................................................36
13.1 Cost control ...............................................................................................................................................
13.2 Managing design & construction quality..................................................................................................
14 ORGANISATION ...................................................................................................................................................37
14.1 Organization for project implementation ................................................................................................
14.2 O&M organization .....................................................................................................................................
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
1 EXECUTIVE SUMMARY
1.1 Background of The ProjectThe Ministry of Environment & Forest (MoEF), Government of India had formulated MSW rule 2000
and updated in 2016 as SWM Rules 2016. These rules are formulated for collection, storage,
transportation, sorting and segregation, processing and disposal of municipal solid wastes as per the
rules. This mandates municipalities and Urban Local Bodies (ULBs) for implementation of Solid
Waste Management (SWM) rules and development of infrastructure for collection, storage,
segregation, transportation and other activities related to SWM services. Accordingly, the ULBs have
to perform their obligation by implementation of the provisions of the SWM rules in their respective
areas of jurisdiction in order to protect the environment and public health of their citizens and
public in general.
Swachh Bharat Mission (the “SBM”) program was launched under the Ministry of Urban
Development, Government of India to undertake reforms and facilitate investments in the urban
sector of identified cities. Pali Municipal Corporation has proposed implementation of Municipal
Solid Waste (MSW) management adopting composting & Refused Derived Fuel (RDF) technology
with Sanitary Landfill. The project is being developed on a Design, Build, Finance, Operate and
Transfer (DBFOT) basis for converting MSW to compost & RDF.
Rollz Material Handling Systems Pvt. Ltd participated in the competitive bidding process carried out
by Rajasthan Government and succeeded in winning the bid for Bharatpur. The concession period
(the “Concession Period”) for this project is for a term of 30 years including construction and
implementation of the project. This detailed project report has been prepared for development of
MSW Processing Facility at Bharatpur, Rajasthan.
For implementation of the project the following steps are scheduled immediately:
Signing of the concession agreement
Site clearances
Basic engineering and configuration of the project
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
1 EXECUTIVE SUMMARY
1.1 Background of The ProjectThe Ministry of Environment & Forest (MoEF), Government of India had formulated MSW rule 2000
and updated in 2016 as SWM Rules 2016. These rules are formulated for collection, storage,
transportation, sorting and segregation, processing and disposal of municipal solid wastes as per the
rules. This mandates municipalities and Urban Local Bodies (ULBs) for implementation of Solid
Waste Management (SWM) rules and development of infrastructure for collection, storage,
segregation, transportation and other activities related to SWM services. Accordingly, the ULBs have
to perform their obligation by implementation of the provisions of the SWM rules in their respective
areas of jurisdiction in order to protect the environment and public health of their citizens and
public in general.
Swachh Bharat Mission (the “SBM”) program was launched under the Ministry of Urban
Development, Government of India to undertake reforms and facilitate investments in the urban
sector of identified cities. Pali Municipal Corporation has proposed implementation of Municipal
Solid Waste (MSW) management adopting composting & Refused Derived Fuel (RDF) technology
with Sanitary Landfill. The project is being developed on a Design, Build, Finance, Operate and
Transfer (DBFOT) basis for converting MSW to compost & RDF.
Rollz Material Handling Systems Pvt. Ltd participated in the competitive bidding process carried out
by Rajasthan Government and succeeded in winning the bid for Bharatpur. The concession period
(the “Concession Period”) for this project is for a term of 30 years including construction and
implementation of the project. This detailed project report has been prepared for development of
MSW Processing Facility at Bharatpur, Rajasthan.
For implementation of the project the following steps are scheduled immediately:
Signing of the concession agreement
Site clearances
Basic engineering and configuration of the project
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
1 EXECUTIVE SUMMARY
1.1 Background of The ProjectThe Ministry of Environment & Forest (MoEF), Government of India had formulated MSW rule 2000
and updated in 2016 as SWM Rules 2016. These rules are formulated for collection, storage,
transportation, sorting and segregation, processing and disposal of municipal solid wastes as per the
rules. This mandates municipalities and Urban Local Bodies (ULBs) for implementation of Solid
Waste Management (SWM) rules and development of infrastructure for collection, storage,
segregation, transportation and other activities related to SWM services. Accordingly, the ULBs have
to perform their obligation by implementation of the provisions of the SWM rules in their respective
areas of jurisdiction in order to protect the environment and public health of their citizens and
public in general.
Swachh Bharat Mission (the “SBM”) program was launched under the Ministry of Urban
Development, Government of India to undertake reforms and facilitate investments in the urban
sector of identified cities. Pali Municipal Corporation has proposed implementation of Municipal
Solid Waste (MSW) management adopting composting & Refused Derived Fuel (RDF) technology
with Sanitary Landfill. The project is being developed on a Design, Build, Finance, Operate and
Transfer (DBFOT) basis for converting MSW to compost & RDF.
Rollz Material Handling Systems Pvt. Ltd participated in the competitive bidding process carried out
by Rajasthan Government and succeeded in winning the bid for Bharatpur. The concession period
(the “Concession Period”) for this project is for a term of 30 years including construction and
implementation of the project. This detailed project report has been prepared for development of
MSW Processing Facility at Bharatpur, Rajasthan.
For implementation of the project the following steps are scheduled immediately:
Signing of the concession agreement
Site clearances
Basic engineering and configuration of the project
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
1.2 Project at a GlanceProject location: Pali, Rajasthan
Proposed process: Composting & RDF production with Sanitary Landfill
Capacity: 95 TPD
Project cost: 12.62 Crores
Viability Gap Funding (VGF) Grant: 11 Crores
1.3 Project Risk & MitigationVarious risks associated with the project have been identified and analyzed. The project is highly
sensitive to variation in capital cost, change in MSW availability and Change in price of RDF &
compost. Medium sensitive to change in O&M costs. The PLF would be impacted mainly by
availability of adequate quantity of MSW.
The cost of the project has been determined taking into account adequate margin for capacity as
well unit price for critical equipment. An aggressive marketing team shall be deployed for selling of
RDF & compost. Also to control the price fluctuation, quality of both RDF & compost shall be
constantly monitored.
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
1.2 Project at a GlanceProject location: Pali, Rajasthan
Proposed process: Composting & RDF production with Sanitary Landfill
Capacity: 95 TPD
Project cost: 12.62 Crores
Viability Gap Funding (VGF) Grant: 11 Crores
1.3 Project Risk & MitigationVarious risks associated with the project have been identified and analyzed. The project is highly
sensitive to variation in capital cost, change in MSW availability and Change in price of RDF &
compost. Medium sensitive to change in O&M costs. The PLF would be impacted mainly by
availability of adequate quantity of MSW.
The cost of the project has been determined taking into account adequate margin for capacity as
well unit price for critical equipment. An aggressive marketing team shall be deployed for selling of
RDF & compost. Also to control the price fluctuation, quality of both RDF & compost shall be
constantly monitored.
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
1.2 Project at a GlanceProject location: Pali, Rajasthan
Proposed process: Composting & RDF production with Sanitary Landfill
Capacity: 95 TPD
Project cost: 12.62 Crores
Viability Gap Funding (VGF) Grant: 11 Crores
1.3 Project Risk & MitigationVarious risks associated with the project have been identified and analyzed. The project is highly
sensitive to variation in capital cost, change in MSW availability and Change in price of RDF &
compost. Medium sensitive to change in O&M costs. The PLF would be impacted mainly by
availability of adequate quantity of MSW.
The cost of the project has been determined taking into account adequate margin for capacity as
well unit price for critical equipment. An aggressive marketing team shall be deployed for selling of
RDF & compost. Also to control the price fluctuation, quality of both RDF & compost shall be
constantly monitored.
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
1.4 Project Implementation & ScheduleThe project commissioning has been targeted within 18months after date of issue of Work Order
(December, 2016 to April, 18) under 4 stages (Stage – 1, 2, 3, 4)
1- Stage – 1 – 6 Months
2- Stage – 2 – 5 Months
3- Stage – 3 – 3 Months
4- Stage – 4 – 2 Months
S. No Activity Stage/Phase
1 Complete Design and Engineering
1
2 DPR Submission3 Complete Topography Survey, Soil Testing4 EC documents Submission5 Complete Building Renovation/ Repairing6 Complete Shed Renovation/ Repairing7 Complete Staff Office Repairing/ Renovation8 Complete Weigh Bridge office Repairing/ Renovation9 Complete Dismentaling & Shifting of Existing Plant Machineries
10 Complete Boundary wall (New/ Repairing) for the land alotted on Lease11 Complete Site Levelling/ Site Development12 Complete Tipping Floor Rewamping work13 Complete SLF excavation work14 Complete Supply of Feed Hopper
2
15 Complete Supply of Belt Conveyors16 Complete Supply of Tromels17 Complete Supply of Shreader18 Complete supply of Briquetting machine19 Complete Supply of Ballastic Separator20 Complete Supply of Suspension Magnet21 Complete Supply of Grab Crane22 Complete Supply of Crusher23 Complete Repairing of Weigh Bridge24 Complete Supply of Hoists25 Obtaining Consent to Establish
3
26 Complete Erection of Belt Conveyors27 Complete Erection of Tromels28 Complete Erection of Shreader29 Complete Erection of Separator30 Complete Erection of Briquetting machine31 Complete Erection of Other Equipments32 Complete Cable Routing/laying work
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
1.4 Project Implementation & ScheduleThe project commissioning has been targeted within 18months after date of issue of Work Order
(December, 2016 to April, 18) under 4 stages (Stage – 1, 2, 3, 4)
1- Stage – 1 – 6 Months
2- Stage – 2 – 5 Months
3- Stage – 3 – 3 Months
4- Stage – 4 – 2 Months
S. No Activity Stage/Phase
1 Complete Design and Engineering
1
2 DPR Submission3 Complete Topography Survey, Soil Testing4 EC documents Submission5 Complete Building Renovation/ Repairing6 Complete Shed Renovation/ Repairing7 Complete Staff Office Repairing/ Renovation8 Complete Weigh Bridge office Repairing/ Renovation9 Complete Dismentaling & Shifting of Existing Plant Machineries
10 Complete Boundary wall (New/ Repairing) for the land alotted on Lease11 Complete Site Levelling/ Site Development12 Complete Tipping Floor Rewamping work13 Complete SLF excavation work14 Complete Supply of Feed Hopper
2
15 Complete Supply of Belt Conveyors16 Complete Supply of Tromels17 Complete Supply of Shreader18 Complete supply of Briquetting machine19 Complete Supply of Ballastic Separator20 Complete Supply of Suspension Magnet21 Complete Supply of Grab Crane22 Complete Supply of Crusher23 Complete Repairing of Weigh Bridge24 Complete Supply of Hoists25 Obtaining Consent to Establish
3
26 Complete Erection of Belt Conveyors27 Complete Erection of Tromels28 Complete Erection of Shreader29 Complete Erection of Separator30 Complete Erection of Briquetting machine31 Complete Erection of Other Equipments32 Complete Cable Routing/laying work
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
1.4 Project Implementation & ScheduleThe project commissioning has been targeted within 18months after date of issue of Work Order
(December, 2016 to April, 18) under 4 stages (Stage – 1, 2, 3, 4)
1- Stage – 1 – 6 Months
2- Stage – 2 – 5 Months
3- Stage – 3 – 3 Months
4- Stage – 4 – 2 Months
S. No Activity Stage/Phase
1 Complete Design and Engineering
1
2 DPR Submission3 Complete Topography Survey, Soil Testing4 EC documents Submission5 Complete Building Renovation/ Repairing6 Complete Shed Renovation/ Repairing7 Complete Staff Office Repairing/ Renovation8 Complete Weigh Bridge office Repairing/ Renovation9 Complete Dismentaling & Shifting of Existing Plant Machineries
10 Complete Boundary wall (New/ Repairing) for the land alotted on Lease11 Complete Site Levelling/ Site Development12 Complete Tipping Floor Rewamping work13 Complete SLF excavation work14 Complete Supply of Feed Hopper
2
15 Complete Supply of Belt Conveyors16 Complete Supply of Tromels17 Complete Supply of Shreader18 Complete supply of Briquetting machine19 Complete Supply of Ballastic Separator20 Complete Supply of Suspension Magnet21 Complete Supply of Grab Crane22 Complete Supply of Crusher23 Complete Repairing of Weigh Bridge24 Complete Supply of Hoists25 Obtaining Consent to Establish
3
26 Complete Erection of Belt Conveyors27 Complete Erection of Tromels28 Complete Erection of Shreader29 Complete Erection of Separator30 Complete Erection of Briquetting machine31 Complete Erection of Other Equipments32 Complete Cable Routing/laying work
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
33 Complete Electrical Panel34 Complete Lighting work at Plant Entrance Gate35 Complete Lighting work at Weigh Bridge36 Complete Lighting work Inside Plant37 Complete Lighting work outside Plant for alotted land38 Complete equipment Foundation Work
4
39 Complete Leachete Treatment Plant work40 Complete Odour Treatment Plant work41 Complete Office Equipments42 Development of Green Belt43 Complete Fire Fighting System/ Safety equipments44 Obtaining Consent to Operate45 Complete Compost Pits46 Complete Unloading Ramp47 Complete Sewage/ Drainage System48 Complete Supply of Stitching Machine49 Complete Supply of Lab equipments50 Complete Plant Main Gate Entry Boards52 Complete SLF work53 Successful running of plant
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
33 Complete Electrical Panel34 Complete Lighting work at Plant Entrance Gate35 Complete Lighting work at Weigh Bridge36 Complete Lighting work Inside Plant37 Complete Lighting work outside Plant for alotted land38 Complete equipment Foundation Work
4
39 Complete Leachete Treatment Plant work40 Complete Odour Treatment Plant work41 Complete Office Equipments42 Development of Green Belt43 Complete Fire Fighting System/ Safety equipments44 Obtaining Consent to Operate45 Complete Compost Pits46 Complete Unloading Ramp47 Complete Sewage/ Drainage System48 Complete Supply of Stitching Machine49 Complete Supply of Lab equipments50 Complete Plant Main Gate Entry Boards52 Complete SLF work53 Successful running of plant
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
33 Complete Electrical Panel34 Complete Lighting work at Plant Entrance Gate35 Complete Lighting work at Weigh Bridge36 Complete Lighting work Inside Plant37 Complete Lighting work outside Plant for alotted land38 Complete equipment Foundation Work
4
39 Complete Leachete Treatment Plant work40 Complete Odour Treatment Plant work41 Complete Office Equipments42 Development of Green Belt43 Complete Fire Fighting System/ Safety equipments44 Obtaining Consent to Operate45 Complete Compost Pits46 Complete Unloading Ramp47 Complete Sewage/ Drainage System48 Complete Supply of Stitching Machine49 Complete Supply of Lab equipments50 Complete Plant Main Gate Entry Boards52 Complete SLF work53 Successful running of plant
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
2 PROMOTERS PROFILE
2.1 Rollz Material Handling Systems Pvt. Ltd. (RMHS)Rollz Material Handling Systems Pvt. Ltd is the leading manufacturer of Fuel & Ash Handling systems
and Material Handling System in India. RMHS manufactures different material handling and fuel &
ash handling equipment for almost all industries, thus serving the power and process industries with
its wide range of solutions and services and wide range of related products.
RHMS has in-house expertise that helps to provide correct solutions to deliver, convey and handle
material/fuel at the required places in power plants or other industries.
Since inception in 1980, from past 35 years RHMS has managed to maintain a strong nationwide
reputation as a leading manufacturer of material handling system and fuel and ash handling
systems.
2.2 Krishi Rasayan Private Limited ( J V Partner)
Krishi Rasayan Group was established in the year 1966. Now it has 8 manufacturing plants located in
different parts of the country. It is a 49 years old group which strives continuously for the Prosperity
of Mankind and fulfilling farmer needs. With vast experience, we have products geared up not only
for the country’s needs but also to meet the global challenges. The motto of the group is “Farmer’s
Prosperity is our priority”.
It has become a major Agro Chemical Company having separate dedicated manufacturing units for
Technical and Formulated Insecticides, Herbicides, Fungicides and Plant Growth regulators for
agricultural use.
It is involved in Agrochemicals, Biotechnology, IT Infrastructure, Solid Waste Management, Inland
Transport, Poultry Feed, Pest Control & Real Estate, R & D, Contract Research and Data
Generation. It has 22 Marketing Offices in the country and 2 international Offices in Hong Kong and
Shanghai for International trading.
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
2 PROMOTERS PROFILE
2.1 Rollz Material Handling Systems Pvt. Ltd. (RMHS)Rollz Material Handling Systems Pvt. Ltd is the leading manufacturer of Fuel & Ash Handling systems
and Material Handling System in India. RMHS manufactures different material handling and fuel &
ash handling equipment for almost all industries, thus serving the power and process industries with
its wide range of solutions and services and wide range of related products.
RHMS has in-house expertise that helps to provide correct solutions to deliver, convey and handle
material/fuel at the required places in power plants or other industries.
Since inception in 1980, from past 35 years RHMS has managed to maintain a strong nationwide
reputation as a leading manufacturer of material handling system and fuel and ash handling
systems.
2.2 Krishi Rasayan Private Limited ( J V Partner)
Krishi Rasayan Group was established in the year 1966. Now it has 8 manufacturing plants located in
different parts of the country. It is a 49 years old group which strives continuously for the Prosperity
of Mankind and fulfilling farmer needs. With vast experience, we have products geared up not only
for the country’s needs but also to meet the global challenges. The motto of the group is “Farmer’s
Prosperity is our priority”.
It has become a major Agro Chemical Company having separate dedicated manufacturing units for
Technical and Formulated Insecticides, Herbicides, Fungicides and Plant Growth regulators for
agricultural use.
It is involved in Agrochemicals, Biotechnology, IT Infrastructure, Solid Waste Management, Inland
Transport, Poultry Feed, Pest Control & Real Estate, R & D, Contract Research and Data
Generation. It has 22 Marketing Offices in the country and 2 international Offices in Hong Kong and
Shanghai for International trading.
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
2 PROMOTERS PROFILE
2.1 Rollz Material Handling Systems Pvt. Ltd. (RMHS)Rollz Material Handling Systems Pvt. Ltd is the leading manufacturer of Fuel & Ash Handling systems
and Material Handling System in India. RMHS manufactures different material handling and fuel &
ash handling equipment for almost all industries, thus serving the power and process industries with
its wide range of solutions and services and wide range of related products.
RHMS has in-house expertise that helps to provide correct solutions to deliver, convey and handle
material/fuel at the required places in power plants or other industries.
Since inception in 1980, from past 35 years RHMS has managed to maintain a strong nationwide
reputation as a leading manufacturer of material handling system and fuel and ash handling
systems.
2.2 Krishi Rasayan Private Limited ( J V Partner)
Krishi Rasayan Group was established in the year 1966. Now it has 8 manufacturing plants located in
different parts of the country. It is a 49 years old group which strives continuously for the Prosperity
of Mankind and fulfilling farmer needs. With vast experience, we have products geared up not only
for the country’s needs but also to meet the global challenges. The motto of the group is “Farmer’s
Prosperity is our priority”.
It has become a major Agro Chemical Company having separate dedicated manufacturing units for
Technical and Formulated Insecticides, Herbicides, Fungicides and Plant Growth regulators for
agricultural use.
It is involved in Agrochemicals, Biotechnology, IT Infrastructure, Solid Waste Management, Inland
Transport, Poultry Feed, Pest Control & Real Estate, R & D, Contract Research and Data
Generation. It has 22 Marketing Offices in the country and 2 international Offices in Hong Kong and
Shanghai for International trading.
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
3 PROJECT RATIONALE
3.1 IntroductionMetropolitan cities in India with growing population, migration of people from rural areas to cities
and rapid industrialization produce an enormous amount of urban waste (Municipal Solid Waste -
MSW) and industrial waste everyday requiring its disposal. By and large the Municipal Corporations
in various cities collect the MSW, transport it to the dump yards and dispose it off in open ground
dumping or non-sanitary landfill. With overloading of the existing landfill sites in cities, garbage may
have to be transported nearly twice the current distance for land filling, escalating the cost of
transportation. Once the existing landfill sites are exhausted, identification of new landfill sites has
also become a very difficult task.
A strategy paper has been prepared by a task force of planning commission for managing the waste
disposal system comprehensively deploying the 5-R principle (Reduce, Reuse, Recover, Recycle and
Remanufacture) in which composting & RDF projects are expected to play a major role.
3.2 Fiscal Benefits for Waste Processing ProjectsWaste processing plants have following fiscal benefits as per SWM Rules 2016 and various GOI
policies:
1. Excise exemption for local procurements.
2. Concessional import duty of up to 5% and CVD exempted for all imported goods.
3. Compost sale – National Fertilizer Limited have been tagged with compost manufacturing
plants for 100% sale of compost through them.
4. Ministry of Chemicals & Fertilizers announced subsidy of Rs. 1500/ton to ensure lucrative
compost rates to farmers.
5. To promote market of RDF, SWM rules 2016 says “Industrial units located within one
hundred km from the refused derived fuel and waste to energy plants based on solid waste
shall make arrangements to replace at least five percent of their fuel requirement by
refused derived fuel (RDF) so produced”.
6. A tripartite agreement shall be signed for sale of compost between Corporation, Developer
and Fertilizer companies. Carbon credit
7. Power Purchase Agreement with DISCOM @ Rs. 7.90 per unit for RDF based plant.
8. Carbon credit
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
3 PROJECT RATIONALE
3.1 IntroductionMetropolitan cities in India with growing population, migration of people from rural areas to cities
and rapid industrialization produce an enormous amount of urban waste (Municipal Solid Waste -
MSW) and industrial waste everyday requiring its disposal. By and large the Municipal Corporations
in various cities collect the MSW, transport it to the dump yards and dispose it off in open ground
dumping or non-sanitary landfill. With overloading of the existing landfill sites in cities, garbage may
have to be transported nearly twice the current distance for land filling, escalating the cost of
transportation. Once the existing landfill sites are exhausted, identification of new landfill sites has
also become a very difficult task.
A strategy paper has been prepared by a task force of planning commission for managing the waste
disposal system comprehensively deploying the 5-R principle (Reduce, Reuse, Recover, Recycle and
Remanufacture) in which composting & RDF projects are expected to play a major role.
3.2 Fiscal Benefits for Waste Processing ProjectsWaste processing plants have following fiscal benefits as per SWM Rules 2016 and various GOI
policies:
1. Excise exemption for local procurements.
2. Concessional import duty of up to 5% and CVD exempted for all imported goods.
3. Compost sale – National Fertilizer Limited have been tagged with compost manufacturing
plants for 100% sale of compost through them.
4. Ministry of Chemicals & Fertilizers announced subsidy of Rs. 1500/ton to ensure lucrative
compost rates to farmers.
5. To promote market of RDF, SWM rules 2016 says “Industrial units located within one
hundred km from the refused derived fuel and waste to energy plants based on solid waste
shall make arrangements to replace at least five percent of their fuel requirement by
refused derived fuel (RDF) so produced”.
6. A tripartite agreement shall be signed for sale of compost between Corporation, Developer
and Fertilizer companies. Carbon credit
7. Power Purchase Agreement with DISCOM @ Rs. 7.90 per unit for RDF based plant.
8. Carbon credit
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
3 PROJECT RATIONALE
3.1 IntroductionMetropolitan cities in India with growing population, migration of people from rural areas to cities
and rapid industrialization produce an enormous amount of urban waste (Municipal Solid Waste -
MSW) and industrial waste everyday requiring its disposal. By and large the Municipal Corporations
in various cities collect the MSW, transport it to the dump yards and dispose it off in open ground
dumping or non-sanitary landfill. With overloading of the existing landfill sites in cities, garbage may
have to be transported nearly twice the current distance for land filling, escalating the cost of
transportation. Once the existing landfill sites are exhausted, identification of new landfill sites has
also become a very difficult task.
A strategy paper has been prepared by a task force of planning commission for managing the waste
disposal system comprehensively deploying the 5-R principle (Reduce, Reuse, Recover, Recycle and
Remanufacture) in which composting & RDF projects are expected to play a major role.
3.2 Fiscal Benefits for Waste Processing ProjectsWaste processing plants have following fiscal benefits as per SWM Rules 2016 and various GOI
policies:
1. Excise exemption for local procurements.
2. Concessional import duty of up to 5% and CVD exempted for all imported goods.
3. Compost sale – National Fertilizer Limited have been tagged with compost manufacturing
plants for 100% sale of compost through them.
4. Ministry of Chemicals & Fertilizers announced subsidy of Rs. 1500/ton to ensure lucrative
compost rates to farmers.
5. To promote market of RDF, SWM rules 2016 says “Industrial units located within one
hundred km from the refused derived fuel and waste to energy plants based on solid waste
shall make arrangements to replace at least five percent of their fuel requirement by
refused derived fuel (RDF) so produced”.
6. A tripartite agreement shall be signed for sale of compost between Corporation, Developer
and Fertilizer companies. Carbon credit
7. Power Purchase Agreement with DISCOM @ Rs. 7.90 per unit for RDF based plant.
8. Carbon credit
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
3.3 Situational Overview of PaliThe proposed project in Pali is being developed as MSW Processing Facility for production of
compost & RDF.
Cities in Rajasthan State with growing population, changing life styles, migration of people from
rural areas to cities and rapid growth of tourism end up generating an enormous quantity of
Municipal Solid Waste (MSW) every day. By and large, the Municipal Authorities in various cities,
collect the MSW from the streets, transport it to the dump yards in open trucks unscientifically and
dispose it off in open dumping ground without any Processing. Besides this, the Waste is neither
collected nor transported on day to day basis. This situation leads to problems of health and
environmental degradation. Unscientific landfills cause land, air and water pollution due to leachate
contaminating the ground water. The State of Rajasthan has initiated series of measures to improve
SWM services in the State to comply with MSW Rules on a VGF mode in ULBs on cluster basis. ULB
has planned for modernization of SWM Services in these cities through Integrated Solid Waste
Management Service encompassing Door to Door Collection of Waste, doing away with open Waste
storage depots along the roadside, arranging day to day Transportation of Waste in covered
vehicles and Processing of MSW. The services for processing and disposal of municipal solid waste
may be carried-out through private sector participation on VGF basis.
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
3.3 Situational Overview of PaliThe proposed project in Pali is being developed as MSW Processing Facility for production of
compost & RDF.
Cities in Rajasthan State with growing population, changing life styles, migration of people from
rural areas to cities and rapid growth of tourism end up generating an enormous quantity of
Municipal Solid Waste (MSW) every day. By and large, the Municipal Authorities in various cities,
collect the MSW from the streets, transport it to the dump yards in open trucks unscientifically and
dispose it off in open dumping ground without any Processing. Besides this, the Waste is neither
collected nor transported on day to day basis. This situation leads to problems of health and
environmental degradation. Unscientific landfills cause land, air and water pollution due to leachate
contaminating the ground water. The State of Rajasthan has initiated series of measures to improve
SWM services in the State to comply with MSW Rules on a VGF mode in ULBs on cluster basis. ULB
has planned for modernization of SWM Services in these cities through Integrated Solid Waste
Management Service encompassing Door to Door Collection of Waste, doing away with open Waste
storage depots along the roadside, arranging day to day Transportation of Waste in covered
vehicles and Processing of MSW. The services for processing and disposal of municipal solid waste
may be carried-out through private sector participation on VGF basis.
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
3.3 Situational Overview of PaliThe proposed project in Pali is being developed as MSW Processing Facility for production of
compost & RDF.
Cities in Rajasthan State with growing population, changing life styles, migration of people from
rural areas to cities and rapid growth of tourism end up generating an enormous quantity of
Municipal Solid Waste (MSW) every day. By and large, the Municipal Authorities in various cities,
collect the MSW from the streets, transport it to the dump yards in open trucks unscientifically and
dispose it off in open dumping ground without any Processing. Besides this, the Waste is neither
collected nor transported on day to day basis. This situation leads to problems of health and
environmental degradation. Unscientific landfills cause land, air and water pollution due to leachate
contaminating the ground water. The State of Rajasthan has initiated series of measures to improve
SWM services in the State to comply with MSW Rules on a VGF mode in ULBs on cluster basis. ULB
has planned for modernization of SWM Services in these cities through Integrated Solid Waste
Management Service encompassing Door to Door Collection of Waste, doing away with open Waste
storage depots along the roadside, arranging day to day Transportation of Waste in covered
vehicles and Processing of MSW. The services for processing and disposal of municipal solid waste
may be carried-out through private sector participation on VGF basis.
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
4 PROJECT LOCATION
4.1 Site Location Pali, Rajasthan
It is situated on the bank of the river Bandi
The city has an average elevation of 214 meters (702 feet).
4.2 Permits & ClearancesThe following permits and clearances have to be initiated along with the undertaking of land
agreement.
Table: Permits and clearances
Sl.
No.
Approval/Clearance Concerned Agency Remarks
1 Site authorization under MSW Rules State Pollution
Control Board
This shall be arranged by the
ULB
2 License in accordance with the rules
and provisions of Labour (Regulation
and Abolition) Act, 1970
MoLE Would be taken prior to
initiation of site development
activities
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
4 PROJECT LOCATION
4.1 Site Location Pali, Rajasthan
It is situated on the bank of the river Bandi
The city has an average elevation of 214 meters (702 feet).
4.2 Permits & ClearancesThe following permits and clearances have to be initiated along with the undertaking of land
agreement.
Table: Permits and clearances
Sl.
No.
Approval/Clearance Concerned Agency Remarks
1 Site authorization under MSW Rules State Pollution
Control Board
This shall be arranged by the
ULB
2 License in accordance with the rules
and provisions of Labour (Regulation
and Abolition) Act, 1970
MoLE Would be taken prior to
initiation of site development
activities
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
4 PROJECT LOCATION
4.1 Site Location Pali, Rajasthan
It is situated on the bank of the river Bandi
The city has an average elevation of 214 meters (702 feet).
4.2 Permits & ClearancesThe following permits and clearances have to be initiated along with the undertaking of land
agreement.
Table: Permits and clearances
Sl.
No.
Approval/Clearance Concerned Agency Remarks
1 Site authorization under MSW Rules State Pollution
Control Board
This shall be arranged by the
ULB
2 License in accordance with the rules
and provisions of Labour (Regulation
and Abolition) Act, 1970
MoLE Would be taken prior to
initiation of site development
activities
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
5 RESOURCE ASSESMENT
5.1 Availability of WasteQuantity of waste generated in any area as well as quality changes over time due to change in
demographic profile and economic development. In comparison to the levels of the developed
world with per capita waste generation at about 1-2.5 kg/day, average per capita generation of
waste in India is estimated at about 450 gram/day (As per CBCB Annual report 2013). It varies
widely for the different city tires, ranging from 200-300 gram for smaller town to close to 600 gram
for larger cities.
Availability of waste in the Pali has been assessed considering the data and information available
from RFP Document based on projected population and per capita waste generation.
The estimate of current and potential availability of waste as per RFP was as shown in the following
table:
Year Mean ProjectedPopulation
Per Capita WasteGeneration in Kgs
Waste Generation in TPD
2011 229956 0.400 92
The calculations for population projections are done by various methods as recommended by
CPHEOO Manual for solid waste Management.
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
5 RESOURCE ASSESMENT
5.1 Availability of WasteQuantity of waste generated in any area as well as quality changes over time due to change in
demographic profile and economic development. In comparison to the levels of the developed
world with per capita waste generation at about 1-2.5 kg/day, average per capita generation of
waste in India is estimated at about 450 gram/day (As per CBCB Annual report 2013). It varies
widely for the different city tires, ranging from 200-300 gram for smaller town to close to 600 gram
for larger cities.
Availability of waste in the Pali has been assessed considering the data and information available
from RFP Document based on projected population and per capita waste generation.
The estimate of current and potential availability of waste as per RFP was as shown in the following
table:
Year Mean ProjectedPopulation
Per Capita WasteGeneration in Kgs
Waste Generation in TPD
2011 229956 0.400 92
The calculations for population projections are done by various methods as recommended by
CPHEOO Manual for solid waste Management.
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
5 RESOURCE ASSESMENT
5.1 Availability of WasteQuantity of waste generated in any area as well as quality changes over time due to change in
demographic profile and economic development. In comparison to the levels of the developed
world with per capita waste generation at about 1-2.5 kg/day, average per capita generation of
waste in India is estimated at about 450 gram/day (As per CBCB Annual report 2013). It varies
widely for the different city tires, ranging from 200-300 gram for smaller town to close to 600 gram
for larger cities.
Availability of waste in the Pali has been assessed considering the data and information available
from RFP Document based on projected population and per capita waste generation.
The estimate of current and potential availability of waste as per RFP was as shown in the following
table:
Year Mean ProjectedPopulation
Per Capita WasteGeneration in Kgs
Waste Generation in TPD
2011 229956 0.400 92
The calculations for population projections are done by various methods as recommended by
CPHEOO Manual for solid waste Management.
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
6 TECHNOLOGY ASSESMENT – MSW PROCESSING PLANT
6.1 Macro PerspectivePolicies and practices for management of MSW and deployment of various technologies would
increasingly focus on reduction of volume of wastes for final disposal, better environmental
compliances and recovery of energy from waste. This is proposed to be achieved by sorting and
segregation for increased recycling, productive use of compostable materials as soil nutrients and
promotion of technologies for energy recovery by production of RDF. The latest SWM rule 2016 has
prescribed source level segregation and treatment of compostable materials.
6.2 Processing & Disposal TechnologiesEnergy can be recovered from the organic fraction of waste (biodegradable as well as non-
biodegradable) deploying both Bio-chemical and Thermo-chemical conversion processes. Bio-
chemical process is based on enzymatic decomposition of organic matter by microbial action to
produce methane gas or alcohol. Thermo-chemical process entails thermal de-composition of
organic matter to produce either heat energy or fuel oil or gas. Commercially, bio-methanation is
widely used for wastes such as sludge and to some extent for finer bio-degradable materials
separated out in mechanical and hydro mechanical sorting and segregation of wastes.
Numbers of projects have been set up in India over the last three decades on combustion and Bio-
methanation technologies. Most of these projects have been either closed down or undergoing
technology upgrade.
Poor performance of the Bio-methanation technologies has been mainly due to high inert contents
even in the processed fuel whereas it has been the combination of high inert and moisture contents
in case of combustion based projects.
The quality of the input fuel (unprocessed MSW) has been the single most critical factor behind
poor performance of most of the projects. High level of moisture and inert and consequently low
caloric contents, that too varying from season to season are very common in all parts of India.
Hence, there is need for preparing proper quality RDF, apparently to avoid fluctuating nature of
input MSW.
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
6 TECHNOLOGY ASSESMENT – MSW PROCESSING PLANT
6.1 Macro PerspectivePolicies and practices for management of MSW and deployment of various technologies would
increasingly focus on reduction of volume of wastes for final disposal, better environmental
compliances and recovery of energy from waste. This is proposed to be achieved by sorting and
segregation for increased recycling, productive use of compostable materials as soil nutrients and
promotion of technologies for energy recovery by production of RDF. The latest SWM rule 2016 has
prescribed source level segregation and treatment of compostable materials.
6.2 Processing & Disposal TechnologiesEnergy can be recovered from the organic fraction of waste (biodegradable as well as non-
biodegradable) deploying both Bio-chemical and Thermo-chemical conversion processes. Bio-
chemical process is based on enzymatic decomposition of organic matter by microbial action to
produce methane gas or alcohol. Thermo-chemical process entails thermal de-composition of
organic matter to produce either heat energy or fuel oil or gas. Commercially, bio-methanation is
widely used for wastes such as sludge and to some extent for finer bio-degradable materials
separated out in mechanical and hydro mechanical sorting and segregation of wastes.
Numbers of projects have been set up in India over the last three decades on combustion and Bio-
methanation technologies. Most of these projects have been either closed down or undergoing
technology upgrade.
Poor performance of the Bio-methanation technologies has been mainly due to high inert contents
even in the processed fuel whereas it has been the combination of high inert and moisture contents
in case of combustion based projects.
The quality of the input fuel (unprocessed MSW) has been the single most critical factor behind
poor performance of most of the projects. High level of moisture and inert and consequently low
caloric contents, that too varying from season to season are very common in all parts of India.
Hence, there is need for preparing proper quality RDF, apparently to avoid fluctuating nature of
input MSW.
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
6 TECHNOLOGY ASSESMENT – MSW PROCESSING PLANT
6.1 Macro PerspectivePolicies and practices for management of MSW and deployment of various technologies would
increasingly focus on reduction of volume of wastes for final disposal, better environmental
compliances and recovery of energy from waste. This is proposed to be achieved by sorting and
segregation for increased recycling, productive use of compostable materials as soil nutrients and
promotion of technologies for energy recovery by production of RDF. The latest SWM rule 2016 has
prescribed source level segregation and treatment of compostable materials.
6.2 Processing & Disposal TechnologiesEnergy can be recovered from the organic fraction of waste (biodegradable as well as non-
biodegradable) deploying both Bio-chemical and Thermo-chemical conversion processes. Bio-
chemical process is based on enzymatic decomposition of organic matter by microbial action to
produce methane gas or alcohol. Thermo-chemical process entails thermal de-composition of
organic matter to produce either heat energy or fuel oil or gas. Commercially, bio-methanation is
widely used for wastes such as sludge and to some extent for finer bio-degradable materials
separated out in mechanical and hydro mechanical sorting and segregation of wastes.
Numbers of projects have been set up in India over the last three decades on combustion and Bio-
methanation technologies. Most of these projects have been either closed down or undergoing
technology upgrade.
Poor performance of the Bio-methanation technologies has been mainly due to high inert contents
even in the processed fuel whereas it has been the combination of high inert and moisture contents
in case of combustion based projects.
The quality of the input fuel (unprocessed MSW) has been the single most critical factor behind
poor performance of most of the projects. High level of moisture and inert and consequently low
caloric contents, that too varying from season to season are very common in all parts of India.
Hence, there is need for preparing proper quality RDF, apparently to avoid fluctuating nature of
input MSW.
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
6.3 MSW ProcessingRefuse derived fuels prepared from MSW can be sold in the market (cement plants installed close to
such projects are consistent buyers for such fuel) or directly used in boilers for steam generation. In
fact, as per the latest SWM rule, it has been mandatory for the industry located nearby to use 5% of
RDF as fuel in their boilers. In the commercial market, RDF is often classified under different grades
depending upon the levels of sorting and segregation, size & homogeneity and moisture level. A full
cycle RDF project can produce very high quality fuel of GCV value ranging from 2500 to 3500 kcal/kg
for application in high technology gasification projects.
Most of the equipment used in MSW processing plants has relatively long performance track
records in different types of industrial applications. Even then, they including the ones imported
from highly developed countries seem to have failed to perform in an integrated manner in the
various RDF facilities installed in the country.
In addition to high cost of these measures, basic problem of separating undesirable matters such as
inert from the wet masses would remain. This problem can be better handled, particularly in case of
waste with high moisture content, by some degree of pre-drying before undertaking subsequent
processing. Pre-drying would improve the separation efficiency in all the subsequent processes.
Most of the inert can also be separated out thereby improving the shredder performance.
Bio-drying technology can be successfully deployed for manufacture of very high quality RDF. The
project has been designed based on bio-drying and follow pre-processing for manufacture of right
quality RDF. The aim of bio-drying is the modification of the waste characteristics in order to
increase its LHV and allow an easier removal of glass, metals and other inert material. The process is
named bio-drying when it is based on biological aerobic reactions; no auxiliary fuel is needed thanks
to the exothermic reactions that develop under aerobic conditions.
6.4 Energy recovery from RDFThe prepared RDF fuel is loaded into trucks and transported to various nearby Industrial units
located within one hundred km.
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
6.3 MSW ProcessingRefuse derived fuels prepared from MSW can be sold in the market (cement plants installed close to
such projects are consistent buyers for such fuel) or directly used in boilers for steam generation. In
fact, as per the latest SWM rule, it has been mandatory for the industry located nearby to use 5% of
RDF as fuel in their boilers. In the commercial market, RDF is often classified under different grades
depending upon the levels of sorting and segregation, size & homogeneity and moisture level. A full
cycle RDF project can produce very high quality fuel of GCV value ranging from 2500 to 3500 kcal/kg
for application in high technology gasification projects.
Most of the equipment used in MSW processing plants has relatively long performance track
records in different types of industrial applications. Even then, they including the ones imported
from highly developed countries seem to have failed to perform in an integrated manner in the
various RDF facilities installed in the country.
In addition to high cost of these measures, basic problem of separating undesirable matters such as
inert from the wet masses would remain. This problem can be better handled, particularly in case of
waste with high moisture content, by some degree of pre-drying before undertaking subsequent
processing. Pre-drying would improve the separation efficiency in all the subsequent processes.
Most of the inert can also be separated out thereby improving the shredder performance.
Bio-drying technology can be successfully deployed for manufacture of very high quality RDF. The
project has been designed based on bio-drying and follow pre-processing for manufacture of right
quality RDF. The aim of bio-drying is the modification of the waste characteristics in order to
increase its LHV and allow an easier removal of glass, metals and other inert material. The process is
named bio-drying when it is based on biological aerobic reactions; no auxiliary fuel is needed thanks
to the exothermic reactions that develop under aerobic conditions.
6.4 Energy recovery from RDFThe prepared RDF fuel is loaded into trucks and transported to various nearby Industrial units
located within one hundred km.
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
6.3 MSW ProcessingRefuse derived fuels prepared from MSW can be sold in the market (cement plants installed close to
such projects are consistent buyers for such fuel) or directly used in boilers for steam generation. In
fact, as per the latest SWM rule, it has been mandatory for the industry located nearby to use 5% of
RDF as fuel in their boilers. In the commercial market, RDF is often classified under different grades
depending upon the levels of sorting and segregation, size & homogeneity and moisture level. A full
cycle RDF project can produce very high quality fuel of GCV value ranging from 2500 to 3500 kcal/kg
for application in high technology gasification projects.
Most of the equipment used in MSW processing plants has relatively long performance track
records in different types of industrial applications. Even then, they including the ones imported
from highly developed countries seem to have failed to perform in an integrated manner in the
various RDF facilities installed in the country.
In addition to high cost of these measures, basic problem of separating undesirable matters such as
inert from the wet masses would remain. This problem can be better handled, particularly in case of
waste with high moisture content, by some degree of pre-drying before undertaking subsequent
processing. Pre-drying would improve the separation efficiency in all the subsequent processes.
Most of the inert can also be separated out thereby improving the shredder performance.
Bio-drying technology can be successfully deployed for manufacture of very high quality RDF. The
project has been designed based on bio-drying and follow pre-processing for manufacture of right
quality RDF. The aim of bio-drying is the modification of the waste characteristics in order to
increase its LHV and allow an easier removal of glass, metals and other inert material. The process is
named bio-drying when it is based on biological aerobic reactions; no auxiliary fuel is needed thanks
to the exothermic reactions that develop under aerobic conditions.
6.4 Energy recovery from RDFThe prepared RDF fuel is loaded into trucks and transported to various nearby Industrial units
located within one hundred km.
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
7 PROJECT CONFIGURATION – MSW PROCESSING PLANT
7.1 Design Considerations
The philosophy of the Solid Waste Management processing unit is to implement appropriate
scheming for waste segregation, Recycling and Reusing of waste which are plastics, glass and
metals, RDF from Combustible materials and composting from organic biodegradable waste. The
remaining rejects will go to Land Fill.
The plant will follow processes in compliance with the Solid Waste Rules 2016. The guidelines shall
be taken care while handling, treating and disposing the waste so as to prevent contamination of
ground water, surface water and ambient air quality. The quality requirements of the RDF and
compost are maintained as per the Solid Waste Management Rules, 2016 & acceptance of the
market (FCO specification).
The plant is designed to process approximately 101 TPD Municipal Solid Waste (MSW) on per day
basis.
7.2 Proposed SchemeThe processing for this project is as under-
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
7 PROJECT CONFIGURATION – MSW PROCESSING PLANT
7.1 Design Considerations
The philosophy of the Solid Waste Management processing unit is to implement appropriate
scheming for waste segregation, Recycling and Reusing of waste which are plastics, glass and
metals, RDF from Combustible materials and composting from organic biodegradable waste. The
remaining rejects will go to Land Fill.
The plant will follow processes in compliance with the Solid Waste Rules 2016. The guidelines shall
be taken care while handling, treating and disposing the waste so as to prevent contamination of
ground water, surface water and ambient air quality. The quality requirements of the RDF and
compost are maintained as per the Solid Waste Management Rules, 2016 & acceptance of the
market (FCO specification).
The plant is designed to process approximately 101 TPD Municipal Solid Waste (MSW) on per day
basis.
7.2 Proposed SchemeThe processing for this project is as under-
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
7 PROJECT CONFIGURATION – MSW PROCESSING PLANT
7.1 Design Considerations
The philosophy of the Solid Waste Management processing unit is to implement appropriate
scheming for waste segregation, Recycling and Reusing of waste which are plastics, glass and
metals, RDF from Combustible materials and composting from organic biodegradable waste. The
remaining rejects will go to Land Fill.
The plant will follow processes in compliance with the Solid Waste Rules 2016. The guidelines shall
be taken care while handling, treating and disposing the waste so as to prevent contamination of
ground water, surface water and ambient air quality. The quality requirements of the RDF and
compost are maintained as per the Solid Waste Management Rules, 2016 & acceptance of the
market (FCO specification).
The plant is designed to process approximately 101 TPD Municipal Solid Waste (MSW) on per day
basis.
7.2 Proposed SchemeThe processing for this project is as under-
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
7.3 Key features and requirements of composting1. Highly suitable to deal with putrescible fraction of MSW that causes several problems
related to environment, health, water contamination, mal-odors etc.
2. Consumes wide variety of organic materials waste streams
3. It can tolerate presence of silt and soil to a great extent.
4. Flexibility of technology for implementation in 50 to 1000 TPD modules
5. It can treat and process even one week old waste or some quantity of accumulated waste.
6. Composting is extremely useful in minimizing the burden of methane and leachate
generation from Land Filling.
7. Entire system is indigenous with local availability of spares and expertise.
8. It is first significant step towards scientific management of MSW.
9. Returns back the nutrient elements and carbon energy to the farmer’s fields.
10. Suspension Magnet at Production line to lift iron pieces from waste.
7.4 Process SchemeBased upon the experiences and prevailing market for both compost and RDF, the concept of the
processing plant is based on treatment of waste with thermophilic enzymes for maximum drying.
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
7.3 Key features and requirements of composting1. Highly suitable to deal with putrescible fraction of MSW that causes several problems
related to environment, health, water contamination, mal-odors etc.
2. Consumes wide variety of organic materials waste streams
3. It can tolerate presence of silt and soil to a great extent.
4. Flexibility of technology for implementation in 50 to 1000 TPD modules
5. It can treat and process even one week old waste or some quantity of accumulated waste.
6. Composting is extremely useful in minimizing the burden of methane and leachate
generation from Land Filling.
7. Entire system is indigenous with local availability of spares and expertise.
8. It is first significant step towards scientific management of MSW.
9. Returns back the nutrient elements and carbon energy to the farmer’s fields.
10. Suspension Magnet at Production line to lift iron pieces from waste.
7.4 Process SchemeBased upon the experiences and prevailing market for both compost and RDF, the concept of the
processing plant is based on treatment of waste with thermophilic enzymes for maximum drying.
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
7.3 Key features and requirements of composting1. Highly suitable to deal with putrescible fraction of MSW that causes several problems
related to environment, health, water contamination, mal-odors etc.
2. Consumes wide variety of organic materials waste streams
3. It can tolerate presence of silt and soil to a great extent.
4. Flexibility of technology for implementation in 50 to 1000 TPD modules
5. It can treat and process even one week old waste or some quantity of accumulated waste.
6. Composting is extremely useful in minimizing the burden of methane and leachate
generation from Land Filling.
7. Entire system is indigenous with local availability of spares and expertise.
8. It is first significant step towards scientific management of MSW.
9. Returns back the nutrient elements and carbon energy to the farmer’s fields.
10. Suspension Magnet at Production line to lift iron pieces from waste.
7.4 Process SchemeBased upon the experiences and prevailing market for both compost and RDF, the concept of the
processing plant is based on treatment of waste with thermophilic enzymes for maximum drying.
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
Due to biological digestion of organic matter compost will be formed. Compost, RDF and recyclables
are separated in various steps of manual sorting and mechanical separation. The process
reject/inert will be regularly removed and transported to the adjacent landfill site.
In the proposed RDF cum compost processing facility, MSW will be composted for period of about
25-30 days. Bio inoculum will be sprayed over the MSW which will help in achieving moisture
content of about 20% in period of about 8-10 days and also suppressing the odor. The dried MSW
will be processed in various sections of processing facility where fractions of RDF (combustibles),
Recyclables (metal, rubber, cans etc.), Compost and Inert will be separated.
MSW processing unit would have following steps:
A. Unloading
A ramp with suitable gradient will be provided along the length of the composting pits, which
will be used as an unloading platform for incoming vehicles loaded with garbage.
Compactors/trucks (as applicable) will enter through this ramp only and unload the garbage
inside the pits. The height of ramp will be decided as per economic design.
B. Drying
As per the concept of drying, 12 no. of pits (of RCC) will be constructed for retention of 25 days
material. Waste will be unloaded inside this pit. Proper aeration will be provided by tumbling
the waste after 3 to 4 days to maintain aerobic conditions.
Owing to the criticality of leachate management, the whole composting section (pits) will be at
ground level only, where the drains can easily be cleaned at regular intervals to avoid choking
and putrefaction.
Sufficient quantity of decomposing microbial cultures (inoculum & sanitizer) will be inoculated
at this point with sprayer to reduce odor and enhance digestion. Bio-inoculum will be sprayed
over the MSW in order to reduce moisture level in MSW. The process will be bacteria induced,
leading to temperature rise (550C to 600C). This kind of exothermic phase ensures oozing out of
intercellular (imbibed moisture) thereby drying of waste. This system is much better than
surface drying through hot air; it also works out cost effective. Drastic moisture (up to 20%)
reduction leading to free flow ability of waste and loosening of material for easy shredding is
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
Due to biological digestion of organic matter compost will be formed. Compost, RDF and recyclables
are separated in various steps of manual sorting and mechanical separation. The process
reject/inert will be regularly removed and transported to the adjacent landfill site.
In the proposed RDF cum compost processing facility, MSW will be composted for period of about
25-30 days. Bio inoculum will be sprayed over the MSW which will help in achieving moisture
content of about 20% in period of about 8-10 days and also suppressing the odor. The dried MSW
will be processed in various sections of processing facility where fractions of RDF (combustibles),
Recyclables (metal, rubber, cans etc.), Compost and Inert will be separated.
MSW processing unit would have following steps:
A. Unloading
A ramp with suitable gradient will be provided along the length of the composting pits, which
will be used as an unloading platform for incoming vehicles loaded with garbage.
Compactors/trucks (as applicable) will enter through this ramp only and unload the garbage
inside the pits. The height of ramp will be decided as per economic design.
B. Drying
As per the concept of drying, 12 no. of pits (of RCC) will be constructed for retention of 25 days
material. Waste will be unloaded inside this pit. Proper aeration will be provided by tumbling
the waste after 3 to 4 days to maintain aerobic conditions.
Owing to the criticality of leachate management, the whole composting section (pits) will be at
ground level only, where the drains can easily be cleaned at regular intervals to avoid choking
and putrefaction.
Sufficient quantity of decomposing microbial cultures (inoculum & sanitizer) will be inoculated
at this point with sprayer to reduce odor and enhance digestion. Bio-inoculum will be sprayed
over the MSW in order to reduce moisture level in MSW. The process will be bacteria induced,
leading to temperature rise (550C to 600C). This kind of exothermic phase ensures oozing out of
intercellular (imbibed moisture) thereby drying of waste. This system is much better than
surface drying through hot air; it also works out cost effective. Drastic moisture (up to 20%)
reduction leading to free flow ability of waste and loosening of material for easy shredding is
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
Due to biological digestion of organic matter compost will be formed. Compost, RDF and recyclables
are separated in various steps of manual sorting and mechanical separation. The process
reject/inert will be regularly removed and transported to the adjacent landfill site.
In the proposed RDF cum compost processing facility, MSW will be composted for period of about
25-30 days. Bio inoculum will be sprayed over the MSW which will help in achieving moisture
content of about 20% in period of about 8-10 days and also suppressing the odor. The dried MSW
will be processed in various sections of processing facility where fractions of RDF (combustibles),
Recyclables (metal, rubber, cans etc.), Compost and Inert will be separated.
MSW processing unit would have following steps:
A. Unloading
A ramp with suitable gradient will be provided along the length of the composting pits, which
will be used as an unloading platform for incoming vehicles loaded with garbage.
Compactors/trucks (as applicable) will enter through this ramp only and unload the garbage
inside the pits. The height of ramp will be decided as per economic design.
B. Drying
As per the concept of drying, 12 no. of pits (of RCC) will be constructed for retention of 25 days
material. Waste will be unloaded inside this pit. Proper aeration will be provided by tumbling
the waste after 3 to 4 days to maintain aerobic conditions.
Owing to the criticality of leachate management, the whole composting section (pits) will be at
ground level only, where the drains can easily be cleaned at regular intervals to avoid choking
and putrefaction.
Sufficient quantity of decomposing microbial cultures (inoculum & sanitizer) will be inoculated
at this point with sprayer to reduce odor and enhance digestion. Bio-inoculum will be sprayed
over the MSW in order to reduce moisture level in MSW. The process will be bacteria induced,
leading to temperature rise (550C to 600C). This kind of exothermic phase ensures oozing out of
intercellular (imbibed moisture) thereby drying of waste. This system is much better than
surface drying through hot air; it also works out cost effective. Drastic moisture (up to 20%)
reduction leading to free flow ability of waste and loosening of material for easy shredding is
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
expected. The proposed bio drying process is called Bio Thermal Stabilization Method (BTSM) is
based on the principles of raw material constituents of waste. The constituents are to be seen
from bio chemical composition such as content of cellulose, hemi cellulose, lignin, protein,
lipids, waxes etc. When such waste is subjected to bacterial feeding enzymatic reaction, it will
induce Mesophelic (200C to 450C) temperature range followed by thermophilic (550C to 650C)
temperature range. Mesophilic microbes break down simple sugars and thermophilic microbes
break down break down proteins and some complex carbohydrates. The process starts within
36 to 48 hours of inoculation and continues till oxygen is available in the biomass. The total time
required to achieve 20% moisture level is about 8-10 days. The composting pits will be turned
every third or fourth day for increasing the rate of reaction with thermophilic enzymes leading
to faster drying. Moisture will also be supplemented at required levels after leachate treatment.
The composting heap will be stabilized in about 25 days, when it is shifted to the screening
section.
On 26th day, the completely digested waste will then be conveyed to a manual sorting belt
through grab cranes. For the ease of handling this waste to further process line, grab cranes will
be provided along the length of this section.
C. Segregation
A long manual sorting will be provided to remove inert, very heavy or large sized material and
cutting of packed garbage bags in order to promote proper digestion of waste by enzymes. The
manually segregated waste after magnetic separation will then be passed through a ballistic
separator with twin screens of mesh size approx. to 100 mm & 10 mm which will separate the
mass into fuel fluff and compostable material.
MSW will be fed in the center of this ballistic separator through a hopper/chute and will be
screened in two stages. There will be four outputs from this equipment.
The oversize material from 100 mm size screen will be taken to a shredder where it will be
converted into fluff of 50-80 mm size and to storage thereafter. Material of size between 60 to
100 mm will be directly taken into RDF storage.
D. Refining
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
expected. The proposed bio drying process is called Bio Thermal Stabilization Method (BTSM) is
based on the principles of raw material constituents of waste. The constituents are to be seen
from bio chemical composition such as content of cellulose, hemi cellulose, lignin, protein,
lipids, waxes etc. When such waste is subjected to bacterial feeding enzymatic reaction, it will
induce Mesophelic (200C to 450C) temperature range followed by thermophilic (550C to 650C)
temperature range. Mesophilic microbes break down simple sugars and thermophilic microbes
break down break down proteins and some complex carbohydrates. The process starts within
36 to 48 hours of inoculation and continues till oxygen is available in the biomass. The total time
required to achieve 20% moisture level is about 8-10 days. The composting pits will be turned
every third or fourth day for increasing the rate of reaction with thermophilic enzymes leading
to faster drying. Moisture will also be supplemented at required levels after leachate treatment.
The composting heap will be stabilized in about 25 days, when it is shifted to the screening
section.
On 26th day, the completely digested waste will then be conveyed to a manual sorting belt
through grab cranes. For the ease of handling this waste to further process line, grab cranes will
be provided along the length of this section.
C. Segregation
A long manual sorting will be provided to remove inert, very heavy or large sized material and
cutting of packed garbage bags in order to promote proper digestion of waste by enzymes. The
manually segregated waste after magnetic separation will then be passed through a ballistic
separator with twin screens of mesh size approx. to 100 mm & 10 mm which will separate the
mass into fuel fluff and compostable material.
MSW will be fed in the center of this ballistic separator through a hopper/chute and will be
screened in two stages. There will be four outputs from this equipment.
The oversize material from 100 mm size screen will be taken to a shredder where it will be
converted into fluff of 50-80 mm size and to storage thereafter. Material of size between 60 to
100 mm will be directly taken into RDF storage.
D. Refining
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
expected. The proposed bio drying process is called Bio Thermal Stabilization Method (BTSM) is
based on the principles of raw material constituents of waste. The constituents are to be seen
from bio chemical composition such as content of cellulose, hemi cellulose, lignin, protein,
lipids, waxes etc. When such waste is subjected to bacterial feeding enzymatic reaction, it will
induce Mesophelic (200C to 450C) temperature range followed by thermophilic (550C to 650C)
temperature range. Mesophilic microbes break down simple sugars and thermophilic microbes
break down break down proteins and some complex carbohydrates. The process starts within
36 to 48 hours of inoculation and continues till oxygen is available in the biomass. The total time
required to achieve 20% moisture level is about 8-10 days. The composting pits will be turned
every third or fourth day for increasing the rate of reaction with thermophilic enzymes leading
to faster drying. Moisture will also be supplemented at required levels after leachate treatment.
The composting heap will be stabilized in about 25 days, when it is shifted to the screening
section.
On 26th day, the completely digested waste will then be conveyed to a manual sorting belt
through grab cranes. For the ease of handling this waste to further process line, grab cranes will
be provided along the length of this section.
C. Segregation
A long manual sorting will be provided to remove inert, very heavy or large sized material and
cutting of packed garbage bags in order to promote proper digestion of waste by enzymes. The
manually segregated waste after magnetic separation will then be passed through a ballistic
separator with twin screens of mesh size approx. to 100 mm & 10 mm which will separate the
mass into fuel fluff and compostable material.
MSW will be fed in the center of this ballistic separator through a hopper/chute and will be
screened in two stages. There will be four outputs from this equipment.
The oversize material from 100 mm size screen will be taken to a shredder where it will be
converted into fluff of 50-80 mm size and to storage thereafter. Material of size between 60 to
100 mm will be directly taken into RDF storage.
D. Refining
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
The undersize material coming out from 10 mm screen will be stored in curing section for about
10-15 days for further stabilization and moisture control. Cured material from the curing section
is fed to 4 mm trammel screen using bucket elevators. Once this equipment is filled up with
cured material, it gradually feeds the same to the consecutive equipment at a controlled rate.
The cured material is sent to the screen which removes heavy impurities such as glass, metals,
sand, silica etc. from the organic manure. The magnetic separator in the production line will
take care of all kinds of ferrous impurities in the compost. The mechanized packing section does
the bagging, weighment and stitching of various size of bags and finally stacked in the finished
product store by using a belt conveyor.
A permanent truss-shed will be provided over processing area, composting area and unloading
area with suitable height (as required for mounting grab cranes).
7.5 Detailed DescriptionA. Composting
1. Pits management System
Truck carrying MSW will be visually inspected before it goes to weighbridge. The weighbridge
operator then instructs the driver to proceed to the tipping floor where MSW is unloaded
directly into the composting pits. It is kept there for 25 days where it is digested with the help of
Enzyme & aeration.
The waste into these pits is periodically turned (normally once a week) using grab cranes to
provide proper aeration and temperature control. The composting heap is stabilized before it is
shifted to the screening plant for removal of the inert and non-composted matter. During
digestion, leachate is added to these pits using water tanker to maintain requisite moisture
level. The culture and sanitizer are added to remove odor and for digestion. Sufficient quantity
of decomposing microbial cultures (inoculums & sanitizer) will be inoculated at this point with
sprayer to reduce odor and repel vectors. Moisture will also be supplemented at required
levels. The thoroughly mixed waste is then kept for the biologic decomposition
With this, bacterial activity starts within 2-3 days. Inside temperature of the windrow may go up
to 65oC. After this, the waste is then taken to manual sorting where all the large size
construction debris and recyclable items are separated.
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
The undersize material coming out from 10 mm screen will be stored in curing section for about
10-15 days for further stabilization and moisture control. Cured material from the curing section
is fed to 4 mm trammel screen using bucket elevators. Once this equipment is filled up with
cured material, it gradually feeds the same to the consecutive equipment at a controlled rate.
The cured material is sent to the screen which removes heavy impurities such as glass, metals,
sand, silica etc. from the organic manure. The magnetic separator in the production line will
take care of all kinds of ferrous impurities in the compost. The mechanized packing section does
the bagging, weighment and stitching of various size of bags and finally stacked in the finished
product store by using a belt conveyor.
A permanent truss-shed will be provided over processing area, composting area and unloading
area with suitable height (as required for mounting grab cranes).
7.5 Detailed DescriptionA. Composting
1. Pits management System
Truck carrying MSW will be visually inspected before it goes to weighbridge. The weighbridge
operator then instructs the driver to proceed to the tipping floor where MSW is unloaded
directly into the composting pits. It is kept there for 25 days where it is digested with the help of
Enzyme & aeration.
The waste into these pits is periodically turned (normally once a week) using grab cranes to
provide proper aeration and temperature control. The composting heap is stabilized before it is
shifted to the screening plant for removal of the inert and non-composted matter. During
digestion, leachate is added to these pits using water tanker to maintain requisite moisture
level. The culture and sanitizer are added to remove odor and for digestion. Sufficient quantity
of decomposing microbial cultures (inoculums & sanitizer) will be inoculated at this point with
sprayer to reduce odor and repel vectors. Moisture will also be supplemented at required
levels. The thoroughly mixed waste is then kept for the biologic decomposition
With this, bacterial activity starts within 2-3 days. Inside temperature of the windrow may go up
to 65oC. After this, the waste is then taken to manual sorting where all the large size
construction debris and recyclable items are separated.
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
The undersize material coming out from 10 mm screen will be stored in curing section for about
10-15 days for further stabilization and moisture control. Cured material from the curing section
is fed to 4 mm trammel screen using bucket elevators. Once this equipment is filled up with
cured material, it gradually feeds the same to the consecutive equipment at a controlled rate.
The cured material is sent to the screen which removes heavy impurities such as glass, metals,
sand, silica etc. from the organic manure. The magnetic separator in the production line will
take care of all kinds of ferrous impurities in the compost. The mechanized packing section does
the bagging, weighment and stitching of various size of bags and finally stacked in the finished
product store by using a belt conveyor.
A permanent truss-shed will be provided over processing area, composting area and unloading
area with suitable height (as required for mounting grab cranes).
7.5 Detailed DescriptionA. Composting
1. Pits management System
Truck carrying MSW will be visually inspected before it goes to weighbridge. The weighbridge
operator then instructs the driver to proceed to the tipping floor where MSW is unloaded
directly into the composting pits. It is kept there for 25 days where it is digested with the help of
Enzyme & aeration.
The waste into these pits is periodically turned (normally once a week) using grab cranes to
provide proper aeration and temperature control. The composting heap is stabilized before it is
shifted to the screening plant for removal of the inert and non-composted matter. During
digestion, leachate is added to these pits using water tanker to maintain requisite moisture
level. The culture and sanitizer are added to remove odor and for digestion. Sufficient quantity
of decomposing microbial cultures (inoculums & sanitizer) will be inoculated at this point with
sprayer to reduce odor and repel vectors. Moisture will also be supplemented at required
levels. The thoroughly mixed waste is then kept for the biologic decomposition
With this, bacterial activity starts within 2-3 days. Inside temperature of the windrow may go up
to 65oC. After this, the waste is then taken to manual sorting where all the large size
construction debris and recyclable items are separated.
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
It is then fed to the twin screen ballistic separator for intermediate coarse segregation
screening. Multi stage screening system is adopted to achieve maximum screening efficiency
using trommel. Cascading action inside this ensures better screening of the lumpy and highly
heterogeneous municipal solid waste.
Screened material coming out of this section is uniform in texture and contains semi–stabilized
organic compost. This material needs further stabilization so it is transferred to the curing
section.
Segregated material from the 10 mm screen is fed to curing section for and kept for 15 days.
Material after curing is fed to a trammel screen of 4 mm. The screened material coming out of
the trammel screen is sent to the gravity separator which removes heavy impurities such as
glass, metals, sand, silica etc. from the organic manure. The magnetic separator in the
production line will take care of all kinds of ferrous impurities in the compost.
As per compost quality norms nationally (FCO) and internationally, the compost should be
below 4 mm average particle size and it should not contain impurities such as glass, plastic,
other inert material etc.
B. RDF Processing Plant
1. Waste Segregation
The oversize material from 100 to 10 mm screen is first stored as RDF fluff after proper stone
and inert separation. The material above 100 mm is fed to primary shredder where its size is
reduced to 50 - 80 mm.
2. Shredder
The primary shredder cuts the material to a size of < 80 mm allowing the after coming from
ballistic separator to work optimally. It is an extremely heavy construction, high capacity,
designed for industrial purposes. The machine has a large number of features to ensure reliable
and economic operation, for example easily exchangeable knives etc.
7.6 Leachate treatment plantLeachate is the water-based complex liquid, comprising of innumerable organic and inorganic
compounds, which percolates through garbage heaps and accumulates at the bottom. The water
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
It is then fed to the twin screen ballistic separator for intermediate coarse segregation
screening. Multi stage screening system is adopted to achieve maximum screening efficiency
using trommel. Cascading action inside this ensures better screening of the lumpy and highly
heterogeneous municipal solid waste.
Screened material coming out of this section is uniform in texture and contains semi–stabilized
organic compost. This material needs further stabilization so it is transferred to the curing
section.
Segregated material from the 10 mm screen is fed to curing section for and kept for 15 days.
Material after curing is fed to a trammel screen of 4 mm. The screened material coming out of
the trammel screen is sent to the gravity separator which removes heavy impurities such as
glass, metals, sand, silica etc. from the organic manure. The magnetic separator in the
production line will take care of all kinds of ferrous impurities in the compost.
As per compost quality norms nationally (FCO) and internationally, the compost should be
below 4 mm average particle size and it should not contain impurities such as glass, plastic,
other inert material etc.
B. RDF Processing Plant
1. Waste Segregation
The oversize material from 100 to 10 mm screen is first stored as RDF fluff after proper stone
and inert separation. The material above 100 mm is fed to primary shredder where its size is
reduced to 50 - 80 mm.
2. Shredder
The primary shredder cuts the material to a size of < 80 mm allowing the after coming from
ballistic separator to work optimally. It is an extremely heavy construction, high capacity,
designed for industrial purposes. The machine has a large number of features to ensure reliable
and economic operation, for example easily exchangeable knives etc.
7.6 Leachate treatment plantLeachate is the water-based complex liquid, comprising of innumerable organic and inorganic
compounds, which percolates through garbage heaps and accumulates at the bottom. The water
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
It is then fed to the twin screen ballistic separator for intermediate coarse segregation
screening. Multi stage screening system is adopted to achieve maximum screening efficiency
using trommel. Cascading action inside this ensures better screening of the lumpy and highly
heterogeneous municipal solid waste.
Screened material coming out of this section is uniform in texture and contains semi–stabilized
organic compost. This material needs further stabilization so it is transferred to the curing
section.
Segregated material from the 10 mm screen is fed to curing section for and kept for 15 days.
Material after curing is fed to a trammel screen of 4 mm. The screened material coming out of
the trammel screen is sent to the gravity separator which removes heavy impurities such as
glass, metals, sand, silica etc. from the organic manure. The magnetic separator in the
production line will take care of all kinds of ferrous impurities in the compost.
As per compost quality norms nationally (FCO) and internationally, the compost should be
below 4 mm average particle size and it should not contain impurities such as glass, plastic,
other inert material etc.
B. RDF Processing Plant
1. Waste Segregation
The oversize material from 100 to 10 mm screen is first stored as RDF fluff after proper stone
and inert separation. The material above 100 mm is fed to primary shredder where its size is
reduced to 50 - 80 mm.
2. Shredder
The primary shredder cuts the material to a size of < 80 mm allowing the after coming from
ballistic separator to work optimally. It is an extremely heavy construction, high capacity,
designed for industrial purposes. The machine has a large number of features to ensure reliable
and economic operation, for example easily exchangeable knives etc.
7.6 Leachate treatment plantLeachate is the water-based complex liquid, comprising of innumerable organic and inorganic
compounds, which percolates through garbage heaps and accumulates at the bottom. The water
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
from interstitial moisture of the decomposing waste and also due to precipitation subsequently
moves through the waste deposit collecting the leached chemicals thereby forming leachate.
Leachate contains a host of chemicals that may be toxic to both humans and environment. Also, the
high Bio-chemical Oxygen Demand (BOD) of leachate makes its treatment inevitable.
Leachate management follows the hierarchal procedure comprising of
Leachate Avoidance: by keeping the compost as dry as possible.
Leachate Minimization: by re-circulating the leachate onto the composting heap.
Leachate Collection & Treatment: by incorporating proper drainage system to collect the
leachate from the bottom and efficiently treating to comply with the standards before
disposing the treated liquid waste into streams.
Leachate Treatment
a) Drainage System: The leachate drainage system is responsible for the collection and
transport of the leachate collected inside the liner. Leachate collection systems are installed
above the liner and usually consist of a piping system sloped to drain to a central collection
point where a pump is located. The pipes and conduits must be captive of bearing the load
they are subjected to, since they are placed beneath the composting heap.
b) Leachate Treatment Plant: Based upon the analyzed characteristics of the leachate
collected, the treatment units are provided.
Treatment process
a) Influent Leachate Storage Tank: For collecting and storing the leachate generated. Helps in
flow equalization and allows controlled flow of leachate per treatment cycle.
b) Mesh Screens: Removes unwanted solid particles that may cause clogging of the drainage
system and also leads to wear & tear of further treatment units.
c) Oil & Grease Trap: Efficient removal of oil & grease produced from decomposing organic
matter.
d) Moving Bed Biofilm Reactor: The inoculums are added after studying the characteristic of
leachate to be treated. The bacteria/activated sludge grow on the internal surface of the
carriers. The bacteria break down the organic matter from the waste water. The aeration
system keeps the carriers with activated sludge in motion. Only the extra amount of
bacteria growth, the excess sludge will come separate from the carriers and will flow with
the treated water towards the final separator.
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
from interstitial moisture of the decomposing waste and also due to precipitation subsequently
moves through the waste deposit collecting the leached chemicals thereby forming leachate.
Leachate contains a host of chemicals that may be toxic to both humans and environment. Also, the
high Bio-chemical Oxygen Demand (BOD) of leachate makes its treatment inevitable.
Leachate management follows the hierarchal procedure comprising of
Leachate Avoidance: by keeping the compost as dry as possible.
Leachate Minimization: by re-circulating the leachate onto the composting heap.
Leachate Collection & Treatment: by incorporating proper drainage system to collect the
leachate from the bottom and efficiently treating to comply with the standards before
disposing the treated liquid waste into streams.
Leachate Treatment
a) Drainage System: The leachate drainage system is responsible for the collection and
transport of the leachate collected inside the liner. Leachate collection systems are installed
above the liner and usually consist of a piping system sloped to drain to a central collection
point where a pump is located. The pipes and conduits must be captive of bearing the load
they are subjected to, since they are placed beneath the composting heap.
b) Leachate Treatment Plant: Based upon the analyzed characteristics of the leachate
collected, the treatment units are provided.
Treatment process
a) Influent Leachate Storage Tank: For collecting and storing the leachate generated. Helps in
flow equalization and allows controlled flow of leachate per treatment cycle.
b) Mesh Screens: Removes unwanted solid particles that may cause clogging of the drainage
system and also leads to wear & tear of further treatment units.
c) Oil & Grease Trap: Efficient removal of oil & grease produced from decomposing organic
matter.
d) Moving Bed Biofilm Reactor: The inoculums are added after studying the characteristic of
leachate to be treated. The bacteria/activated sludge grow on the internal surface of the
carriers. The bacteria break down the organic matter from the waste water. The aeration
system keeps the carriers with activated sludge in motion. Only the extra amount of
bacteria growth, the excess sludge will come separate from the carriers and will flow with
the treated water towards the final separator.
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
from interstitial moisture of the decomposing waste and also due to precipitation subsequently
moves through the waste deposit collecting the leached chemicals thereby forming leachate.
Leachate contains a host of chemicals that may be toxic to both humans and environment. Also, the
high Bio-chemical Oxygen Demand (BOD) of leachate makes its treatment inevitable.
Leachate management follows the hierarchal procedure comprising of
Leachate Avoidance: by keeping the compost as dry as possible.
Leachate Minimization: by re-circulating the leachate onto the composting heap.
Leachate Collection & Treatment: by incorporating proper drainage system to collect the
leachate from the bottom and efficiently treating to comply with the standards before
disposing the treated liquid waste into streams.
Leachate Treatment
a) Drainage System: The leachate drainage system is responsible for the collection and
transport of the leachate collected inside the liner. Leachate collection systems are installed
above the liner and usually consist of a piping system sloped to drain to a central collection
point where a pump is located. The pipes and conduits must be captive of bearing the load
they are subjected to, since they are placed beneath the composting heap.
b) Leachate Treatment Plant: Based upon the analyzed characteristics of the leachate
collected, the treatment units are provided.
Treatment process
a) Influent Leachate Storage Tank: For collecting and storing the leachate generated. Helps in
flow equalization and allows controlled flow of leachate per treatment cycle.
b) Mesh Screens: Removes unwanted solid particles that may cause clogging of the drainage
system and also leads to wear & tear of further treatment units.
c) Oil & Grease Trap: Efficient removal of oil & grease produced from decomposing organic
matter.
d) Moving Bed Biofilm Reactor: The inoculums are added after studying the characteristic of
leachate to be treated. The bacteria/activated sludge grow on the internal surface of the
carriers. The bacteria break down the organic matter from the waste water. The aeration
system keeps the carriers with activated sludge in motion. Only the extra amount of
bacteria growth, the excess sludge will come separate from the carriers and will flow with
the treated water towards the final separator.
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
Blowers: aids biological growth and facilitate waste reduction.
e) Secondary Clarifier: Here, the supernatant treated water is collected and stored in the sump
tank, while the settled sludge received in the hopper attached at the bottom of the clarifier
is to the sludge drying beds.
f) Sump Tank: temporarily stores the water and provides further aeration via blower.
g) Carbon filter and Sand Filter: Provides proper filtration from any unwanted particles.
h) Sludge Disposal: Sludge containing the carriers is dried at the sludge drying beds and used
as manure for gardening.
The treated water is re-circulated by spraying onto the composting heap in order to maintain its
moisture content. Thus, the treatment plant becomes a Zero Discharge Unit.
7.7 Sanitary landfill for rejectsThere will be a dedicated engineered sanitary landfill site which will handle the rejects from the
MSW processing facility.
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
Blowers: aids biological growth and facilitate waste reduction.
e) Secondary Clarifier: Here, the supernatant treated water is collected and stored in the sump
tank, while the settled sludge received in the hopper attached at the bottom of the clarifier
is to the sludge drying beds.
f) Sump Tank: temporarily stores the water and provides further aeration via blower.
g) Carbon filter and Sand Filter: Provides proper filtration from any unwanted particles.
h) Sludge Disposal: Sludge containing the carriers is dried at the sludge drying beds and used
as manure for gardening.
The treated water is re-circulated by spraying onto the composting heap in order to maintain its
moisture content. Thus, the treatment plant becomes a Zero Discharge Unit.
7.7 Sanitary landfill for rejectsThere will be a dedicated engineered sanitary landfill site which will handle the rejects from the
MSW processing facility.
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
Blowers: aids biological growth and facilitate waste reduction.
e) Secondary Clarifier: Here, the supernatant treated water is collected and stored in the sump
tank, while the settled sludge received in the hopper attached at the bottom of the clarifier
is to the sludge drying beds.
f) Sump Tank: temporarily stores the water and provides further aeration via blower.
g) Carbon filter and Sand Filter: Provides proper filtration from any unwanted particles.
h) Sludge Disposal: Sludge containing the carriers is dried at the sludge drying beds and used
as manure for gardening.
The treated water is re-circulated by spraying onto the composting heap in order to maintain its
moisture content. Thus, the treatment plant becomes a Zero Discharge Unit.
7.7 Sanitary landfill for rejectsThere will be a dedicated engineered sanitary landfill site which will handle the rejects from the
MSW processing facility.
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
8 PLANT LAYOUT
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
8 PLANT LAYOUT
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
8 PLANT LAYOUT
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
Layout of the processing plant has been optimized considering the space requirements of various
equipment, buildings and structure. The proposed plot plan for the plant will consider the various
components of the plant namely:
MSW Storage Pits
MSW processing shed
RDF storage shed
Compost curing section
Compost packing & storage
Predominant wind directions as given by the wind rose to minimize pollution, fire risk etc.
All facilities of the plant are laid out in close proximity to each other to the extent practicable so as
to minimize the amount of land required.
Necessary plant drainage system would be provided at the proposed plant site. The layout also
facilitates communication of personnel and material movement between the various facilities both
during construction and also during subsequent operation and maintenance.
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
Layout of the processing plant has been optimized considering the space requirements of various
equipment, buildings and structure. The proposed plot plan for the plant will consider the various
components of the plant namely:
MSW Storage Pits
MSW processing shed
RDF storage shed
Compost curing section
Compost packing & storage
Predominant wind directions as given by the wind rose to minimize pollution, fire risk etc.
All facilities of the plant are laid out in close proximity to each other to the extent practicable so as
to minimize the amount of land required.
Necessary plant drainage system would be provided at the proposed plant site. The layout also
facilitates communication of personnel and material movement between the various facilities both
during construction and also during subsequent operation and maintenance.
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
Layout of the processing plant has been optimized considering the space requirements of various
equipment, buildings and structure. The proposed plot plan for the plant will consider the various
components of the plant namely:
MSW Storage Pits
MSW processing shed
RDF storage shed
Compost curing section
Compost packing & storage
Predominant wind directions as given by the wind rose to minimize pollution, fire risk etc.
All facilities of the plant are laid out in close proximity to each other to the extent practicable so as
to minimize the amount of land required.
Necessary plant drainage system would be provided at the proposed plant site. The layout also
facilitates communication of personnel and material movement between the various facilities both
during construction and also during subsequent operation and maintenance.
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
9 PRODUCT RECOVERY
9.1 Material balance
MATERIAL BALANCE (100 % Basis)Details % MT
Incoming 92Compost Pits 100.0% 92
Moisture loss 30% 27.6
To Manual Sorting 65Losses in manual sorting 5.0% 3.2
To Metal Separator 62Recoverable Metal 1% 0
To Ballistic Separator 62+100 mm mass 10% 6.2
Inert/Reject/C&D 10% 6.2>100 mm 65% 40.3<10 mm 15% 9.6
To shredder(-2% metal loss) 6.2To reject 6.2To RDF Storage 46.5
< 10 mm to curing 9.6Moisture loss in curing 20% 2To Metal Separator 8Recoverable Metal 0% 0To 4 mm Screen 8+4mm to reject 4% 0To destoner 8To reject 4.0% 0
To Compost Storage 7
Total Recyclable 0.50Total InertLosses(Decomposition/Moisture) (total added) 30Total Compost for Packing 7.0Total RDF for storage 47
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
9 PRODUCT RECOVERY
9.1 Material balance
MATERIAL BALANCE (100 % Basis)Details % MT
Incoming 92Compost Pits 100.0% 92
Moisture loss 30% 27.6
To Manual Sorting 65Losses in manual sorting 5.0% 3.2
To Metal Separator 62Recoverable Metal 1% 0
To Ballistic Separator 62+100 mm mass 10% 6.2
Inert/Reject/C&D 10% 6.2>100 mm 65% 40.3<10 mm 15% 9.6
To shredder(-2% metal loss) 6.2To reject 6.2To RDF Storage 46.5
< 10 mm to curing 9.6Moisture loss in curing 20% 2To Metal Separator 8Recoverable Metal 0% 0To 4 mm Screen 8+4mm to reject 4% 0To destoner 8To reject 4.0% 0
To Compost Storage 7
Total Recyclable 0.50Total InertLosses(Decomposition/Moisture) (total added) 30Total Compost for Packing 7.0Total RDF for storage 47
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
9 PRODUCT RECOVERY
9.1 Material balance
MATERIAL BALANCE (100 % Basis)Details % MT
Incoming 92Compost Pits 100.0% 92
Moisture loss 30% 27.6
To Manual Sorting 65Losses in manual sorting 5.0% 3.2
To Metal Separator 62Recoverable Metal 1% 0
To Ballistic Separator 62+100 mm mass 10% 6.2
Inert/Reject/C&D 10% 6.2>100 mm 65% 40.3<10 mm 15% 9.6
To shredder(-2% metal loss) 6.2To reject 6.2To RDF Storage 46.5
< 10 mm to curing 9.6Moisture loss in curing 20% 2To Metal Separator 8Recoverable Metal 0% 0To 4 mm Screen 8+4mm to reject 4% 0To destoner 8To reject 4.0% 0
To Compost Storage 7
Total Recyclable 0.50Total InertLosses(Decomposition/Moisture) (total added) 30Total Compost for Packing 7.0Total RDF for storage 47
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
9.2 Product recovery Plant machineryTotal RDF: 47 TPD
Total compost: 7.0 TPD
Total recyclable: 0.4 TPD
9.3 Water Requirement-The whole process doesn’t require any additional water for processing and producing compost &
RDF.
The water after treatment of leachate is utilized for compost production and maintaining the green
belt around the plant.
The total water requirement for drinking and sanitation shall be met with ground water or portable
water by tanker supplies. The daily water requirement on this account is approximately 2 KLD
considering working of about 10 persons in the plant.
9.4 Electricity Requirement-The total electricity requirement for processing the plant shall be about 200 KW as detailed;
Sn Equipment Unit Load (KW) No.s Total
1 Crane 40 1 40
2 Trommel 10 2 20
3 Conveyor 5 10 50
4 Ballistic Separator 30 1 30
5 Shredder 40 1 40
6 Lighting & Misc. 10 2 20
Total 200
The electricity connection is already available at the project site and same shall be revived for
starting the plant.
2 DG sets (40 KVA & 25 KVA) are available at site to meet the emergency lighting condition.
9.5 Product Quality & Compositioni. RDF is light fluffy material with approximate calorific value about 3000 Kcal/kg .The rimary
combustible material like paper, textiles, wood etc. The expected analysis of RDF is as
following;
Calorific value: 3000 Kcal/kgMoisture: less than 20%
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
9.2 Product recovery Plant machineryTotal RDF: 47 TPD
Total compost: 7.0 TPD
Total recyclable: 0.4 TPD
9.3 Water Requirement-The whole process doesn’t require any additional water for processing and producing compost &
RDF.
The water after treatment of leachate is utilized for compost production and maintaining the green
belt around the plant.
The total water requirement for drinking and sanitation shall be met with ground water or portable
water by tanker supplies. The daily water requirement on this account is approximately 2 KLD
considering working of about 10 persons in the plant.
9.4 Electricity Requirement-The total electricity requirement for processing the plant shall be about 200 KW as detailed;
Sn Equipment Unit Load (KW) No.s Total
1 Crane 40 1 40
2 Trommel 10 2 20
3 Conveyor 5 10 50
4 Ballistic Separator 30 1 30
5 Shredder 40 1 40
6 Lighting & Misc. 10 2 20
Total 200
The electricity connection is already available at the project site and same shall be revived for
starting the plant.
2 DG sets (40 KVA & 25 KVA) are available at site to meet the emergency lighting condition.
9.5 Product Quality & Compositioni. RDF is light fluffy material with approximate calorific value about 3000 Kcal/kg .The rimary
combustible material like paper, textiles, wood etc. The expected analysis of RDF is as
following;
Calorific value: 3000 Kcal/kgMoisture: less than 20%
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
9.2 Product recovery Plant machineryTotal RDF: 47 TPD
Total compost: 7.0 TPD
Total recyclable: 0.4 TPD
9.3 Water Requirement-The whole process doesn’t require any additional water for processing and producing compost &
RDF.
The water after treatment of leachate is utilized for compost production and maintaining the green
belt around the plant.
The total water requirement for drinking and sanitation shall be met with ground water or portable
water by tanker supplies. The daily water requirement on this account is approximately 2 KLD
considering working of about 10 persons in the plant.
9.4 Electricity Requirement-The total electricity requirement for processing the plant shall be about 200 KW as detailed;
Sn Equipment Unit Load (KW) No.s Total
1 Crane 40 1 40
2 Trommel 10 2 20
3 Conveyor 5 10 50
4 Ballistic Separator 30 1 30
5 Shredder 40 1 40
6 Lighting & Misc. 10 2 20
Total 200
The electricity connection is already available at the project site and same shall be revived for
starting the plant.
2 DG sets (40 KVA & 25 KVA) are available at site to meet the emergency lighting condition.
9.5 Product Quality & Compositioni. RDF is light fluffy material with approximate calorific value about 3000 Kcal/kg .The rimary
combustible material like paper, textiles, wood etc. The expected analysis of RDF is as
following;
Calorific value: 3000 Kcal/kgMoisture: less than 20%
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
Bulk Density: 0.5-0.6 kg/cumii. Compost is dense humus like soil enrichment used fo impriove the quality of soil mainly the
water retention capability. The compost produced from waste is termed as city compostand as per Govt Notification certain quantity of compost is required to be used along withchemical fertilizer. The specification for city compost are notified as per the fertilizer controlOrder and the key parameters are;
Bulk Density: 0.9 kg/cumSize: less than 4 mmColor:dark brownC/N Ratio:<15N:P:K: 1:0.8:0.8
9.6 Leachate Treatment Plant-Capacity of 2.5 cum per day
Leachate from municipal solid waste facility varies widely in composition depending on the age andcharacteristics of waste that it contains. It usually contains both dissolved and suspended material. Thegeneration of leachate is caused principally by precipitation percolating through waste deposited in alandfill or processing facility. Once in contact with decomposing solid waste, the percolating waterbecomes contaminated, and if it then flows out of the waste material it is termed leachate. Additionalleachate volume is produced during this decomposition of carbonaceous material producing a widerange of other materials including methane, carbon dioxide and a complex mixture of organicacids, aldehydes, alcohols and simple sugars.
Volume of leachate also varies from city to city and season to season basis. On an average it has beenobserved that the volume is between 0.5 to 1 % of municipal solid waste collected.
The ideal process combination for the treatment of small and medium-sized leachate quantities isbiological pre-treatment and removal of solids by ultra filtration. Sludge separation by ultra filtration,which allows one to obtain a high content of solids in the biological reactor. This makes the installationof small volume reactors possible. The process combination for the treatment of small and medium-sizedleachate quantities is biological pre-treatment/reverse osmosis, fluidized bed granulator.
Leachate ParameterS. No. Parameters Unit Input Parameters Output Parameter
1. Flow M3/day 100 <100
2. pH - 6.5-7.5 <6.5-7.5
3. COD Mg/Ltr 40000 <1000
4. BOD Mg/Ltr 20000 <100
5. TSS Mg/Ltr 200 <30
6. TDS Mg/Ltr 15000 15000
7. Amonical Nitrogen Mg/Ltr 600 <80
8. Temperature Degree C 30-40 30-35
9. Oil & Grease Mg/Ltr 10 <5
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
Bulk Density: 0.5-0.6 kg/cumii. Compost is dense humus like soil enrichment used fo impriove the quality of soil mainly the
water retention capability. The compost produced from waste is termed as city compostand as per Govt Notification certain quantity of compost is required to be used along withchemical fertilizer. The specification for city compost are notified as per the fertilizer controlOrder and the key parameters are;
Bulk Density: 0.9 kg/cumSize: less than 4 mmColor:dark brownC/N Ratio:<15N:P:K: 1:0.8:0.8
9.6 Leachate Treatment Plant-Capacity of 2.5 cum per day
Leachate from municipal solid waste facility varies widely in composition depending on the age andcharacteristics of waste that it contains. It usually contains both dissolved and suspended material. Thegeneration of leachate is caused principally by precipitation percolating through waste deposited in alandfill or processing facility. Once in contact with decomposing solid waste, the percolating waterbecomes contaminated, and if it then flows out of the waste material it is termed leachate. Additionalleachate volume is produced during this decomposition of carbonaceous material producing a widerange of other materials including methane, carbon dioxide and a complex mixture of organicacids, aldehydes, alcohols and simple sugars.
Volume of leachate also varies from city to city and season to season basis. On an average it has beenobserved that the volume is between 0.5 to 1 % of municipal solid waste collected.
The ideal process combination for the treatment of small and medium-sized leachate quantities isbiological pre-treatment and removal of solids by ultra filtration. Sludge separation by ultra filtration,which allows one to obtain a high content of solids in the biological reactor. This makes the installationof small volume reactors possible. The process combination for the treatment of small and medium-sizedleachate quantities is biological pre-treatment/reverse osmosis, fluidized bed granulator.
Leachate ParameterS. No. Parameters Unit Input Parameters Output Parameter
1. Flow M3/day 100 <100
2. pH - 6.5-7.5 <6.5-7.5
3. COD Mg/Ltr 40000 <1000
4. BOD Mg/Ltr 20000 <100
5. TSS Mg/Ltr 200 <30
6. TDS Mg/Ltr 15000 15000
7. Amonical Nitrogen Mg/Ltr 600 <80
8. Temperature Degree C 30-40 30-35
9. Oil & Grease Mg/Ltr 10 <5
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
Bulk Density: 0.5-0.6 kg/cumii. Compost is dense humus like soil enrichment used fo impriove the quality of soil mainly the
water retention capability. The compost produced from waste is termed as city compostand as per Govt Notification certain quantity of compost is required to be used along withchemical fertilizer. The specification for city compost are notified as per the fertilizer controlOrder and the key parameters are;
Bulk Density: 0.9 kg/cumSize: less than 4 mmColor:dark brownC/N Ratio:<15N:P:K: 1:0.8:0.8
9.6 Leachate Treatment Plant-Capacity of 2.5 cum per day
Leachate from municipal solid waste facility varies widely in composition depending on the age andcharacteristics of waste that it contains. It usually contains both dissolved and suspended material. Thegeneration of leachate is caused principally by precipitation percolating through waste deposited in alandfill or processing facility. Once in contact with decomposing solid waste, the percolating waterbecomes contaminated, and if it then flows out of the waste material it is termed leachate. Additionalleachate volume is produced during this decomposition of carbonaceous material producing a widerange of other materials including methane, carbon dioxide and a complex mixture of organicacids, aldehydes, alcohols and simple sugars.
Volume of leachate also varies from city to city and season to season basis. On an average it has beenobserved that the volume is between 0.5 to 1 % of municipal solid waste collected.
The ideal process combination for the treatment of small and medium-sized leachate quantities isbiological pre-treatment and removal of solids by ultra filtration. Sludge separation by ultra filtration,which allows one to obtain a high content of solids in the biological reactor. This makes the installationof small volume reactors possible. The process combination for the treatment of small and medium-sizedleachate quantities is biological pre-treatment/reverse osmosis, fluidized bed granulator.
Leachate ParameterS. No. Parameters Unit Input Parameters Output Parameter
1. Flow M3/day 100 <100
2. pH - 6.5-7.5 <6.5-7.5
3. COD Mg/Ltr 40000 <1000
4. BOD Mg/Ltr 20000 <100
5. TSS Mg/Ltr 200 <30
6. TDS Mg/Ltr 15000 15000
7. Amonical Nitrogen Mg/Ltr 600 <80
8. Temperature Degree C 30-40 30-35
9. Oil & Grease Mg/Ltr 10 <5
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
10-PROJECT COST
10.1 Cost break up with equipment listThe basic cost estimates are based on the following:
S.NO. PACKAGE Package Cost(Lacs)
A Site DevelopmentSite contour survey, soil investigation, Water testing, WastetestingLand development, boundary walls etc.Construction of office and storesOffice infrastructureInfrastructure Development ( Road , Drain etc.)@6%
B Engineering and Consultancy
C Civil WorkEquipment FoundationTipping floor, Compost PitsRamp
D MSW Processing PlantWeighbridge - 1 No.Shed (Composting area)Shed (Processing area )shed (RDF Storage )Shed (Compost Storage )Grab cranesBallistic Separator - 1 Nos.
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
10-PROJECT COST
10.1 Cost break up with equipment listThe basic cost estimates are based on the following:
S.NO. PACKAGE Package Cost(Lacs)
A Site DevelopmentSite contour survey, soil investigation, Water testing, WastetestingLand development, boundary walls etc.Construction of office and storesOffice infrastructureInfrastructure Development ( Road , Drain etc.)@6%
B Engineering and Consultancy
C Civil WorkEquipment FoundationTipping floor, Compost PitsRamp
D MSW Processing PlantWeighbridge - 1 No.Shed (Composting area)Shed (Processing area )shed (RDF Storage )Shed (Compost Storage )Grab cranesBallistic Separator - 1 Nos.
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
10-PROJECT COST
10.1 Cost break up with equipment listThe basic cost estimates are based on the following:
S.NO. PACKAGE Package Cost(Lacs)
A Site DevelopmentSite contour survey, soil investigation, Water testing, WastetestingLand development, boundary walls etc.Construction of office and storesOffice infrastructureInfrastructure Development ( Road , Drain etc.)@6%
B Engineering and Consultancy
C Civil WorkEquipment FoundationTipping floor, Compost PitsRamp
D MSW Processing PlantWeighbridge - 1 No.Shed (Composting area)Shed (Processing area )shed (RDF Storage )Shed (Compost Storage )Grab cranesBallistic Separator - 1 Nos.
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
Inert Conveyor - 1 No.
Compost conveyor - 1 no.Trommel - 1 No.Trommel reject conveyor - 1 No.Compost weighing & packing machineConveyor to shredder - 1 No. (5 m)Shredder - 1 Nos.
Conveyor from shredder to common belt conveyor - 2 nos.
Conveyor from Ballistic to RDF Storage - 1 no.Magnetic SeparatorLaboratoryFire Fighting SystemBriquetting System
E SLFLeachate Treatment Plant
F Electrical
G ErectionMSW Processing PlantElectricalTotal Budgeted Cost (A)] 1262.28
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
Inert Conveyor - 1 No.
Compost conveyor - 1 no.Trommel - 1 No.Trommel reject conveyor - 1 No.Compost weighing & packing machineConveyor to shredder - 1 No. (5 m)Shredder - 1 Nos.
Conveyor from shredder to common belt conveyor - 2 nos.
Conveyor from Ballistic to RDF Storage - 1 no.Magnetic SeparatorLaboratoryFire Fighting SystemBriquetting System
E SLFLeachate Treatment Plant
F Electrical
G ErectionMSW Processing PlantElectricalTotal Budgeted Cost (A)] 1262.28
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
Inert Conveyor - 1 No.
Compost conveyor - 1 no.Trommel - 1 No.Trommel reject conveyor - 1 No.Compost weighing & packing machineConveyor to shredder - 1 No. (5 m)Shredder - 1 Nos.
Conveyor from shredder to common belt conveyor - 2 nos.
Conveyor from Ballistic to RDF Storage - 1 no.Magnetic SeparatorLaboratoryFire Fighting SystemBriquetting System
E SLFLeachate Treatment Plant
F Electrical
G ErectionMSW Processing PlantElectricalTotal Budgeted Cost (A)] 1262.28
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
11 FINANCIAL SUMMARY
11.1 Revenue AssumptionsThe revenue for the project has been estimated based on following:
Sale of RDF
Sale of compost
The revenue related assumptions are as follows:
Table: Revenue assumptions
Description Unit Value BasisTipping Fees (Royalty Quoted) Rs./MT -301Escalation on tipping fees (Royalty) %p.a. 3Escalation O&M Charges %p.a. 5.76Sale of Compost, RDF & recyclablesMass of RDF produced in FY 2018 TPD 46.5 49% of MSW receivedSelling rate of RDF in FY 2018 Rs./ MT 1800.00Increase in selling price of RDF %p.a. 5
Mass of compost produced in FY 2018 TPD 7 9% of MSW receivedSelling rate of compost in FY 2018 Rs./ MT 2,000.00Increase in selling price of Compost %p.a. 5
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
11 FINANCIAL SUMMARY
11.1 Revenue AssumptionsThe revenue for the project has been estimated based on following:
Sale of RDF
Sale of compost
The revenue related assumptions are as follows:
Table: Revenue assumptions
Description Unit Value BasisTipping Fees (Royalty Quoted) Rs./MT -301Escalation on tipping fees (Royalty) %p.a. 3Escalation O&M Charges %p.a. 5.76Sale of Compost, RDF & recyclablesMass of RDF produced in FY 2018 TPD 46.5 49% of MSW receivedSelling rate of RDF in FY 2018 Rs./ MT 1800.00Increase in selling price of RDF %p.a. 5
Mass of compost produced in FY 2018 TPD 7 9% of MSW receivedSelling rate of compost in FY 2018 Rs./ MT 2,000.00Increase in selling price of Compost %p.a. 5
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
11 FINANCIAL SUMMARY
11.1 Revenue AssumptionsThe revenue for the project has been estimated based on following:
Sale of RDF
Sale of compost
The revenue related assumptions are as follows:
Table: Revenue assumptions
Description Unit Value BasisTipping Fees (Royalty Quoted) Rs./MT -301Escalation on tipping fees (Royalty) %p.a. 3Escalation O&M Charges %p.a. 5.76Sale of Compost, RDF & recyclablesMass of RDF produced in FY 2018 TPD 46.5 49% of MSW receivedSelling rate of RDF in FY 2018 Rs./ MT 1800.00Increase in selling price of RDF %p.a. 5
Mass of compost produced in FY 2018 TPD 7 9% of MSW receivedSelling rate of compost in FY 2018 Rs./ MT 2,000.00Increase in selling price of Compost %p.a. 5
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
11.2 Financial Summary
The financial summary for the project is as tabulated below (All figures are in Rs. Crores):
Plant CapacityMSW Processing Facility TPD 92
RevenueRDF Price Rs/MT 1,500.00Royalty to Municipal Corporation ( on reject to SLF) Rs/MT -301.00Compost price (Agreement Being signed by Corporation) Rs/MT 2,000.00
Performance ParametersCompost Recovery % 9%RDF Recovery % 49%
CAPEXProcessing Plant & SLF Cr 12.62Soft Cost Cr 1.38Total Project Cost Cr 14.00Equity 34% 4.76Debt 0% -VGF Grant Rs. Cr. 11.00
Inflation RatesEscalation O&M Charge % 5.76%Escaltion on Tipping Fees (Royalty) % 3.00%IRR Summary 25 yrs.Project IRR, pre-tax 16.38%Project IRR, post-tax 15.00%Equity IRR, post-tax 18.30%
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
11.2 Financial Summary
The financial summary for the project is as tabulated below (All figures are in Rs. Crores):
Plant CapacityMSW Processing Facility TPD 92
RevenueRDF Price Rs/MT 1,500.00Royalty to Municipal Corporation ( on reject to SLF) Rs/MT -301.00Compost price (Agreement Being signed by Corporation) Rs/MT 2,000.00
Performance ParametersCompost Recovery % 9%RDF Recovery % 49%
CAPEXProcessing Plant & SLF Cr 12.62Soft Cost Cr 1.38Total Project Cost Cr 14.00Equity 34% 4.76Debt 0% -VGF Grant Rs. Cr. 11.00
Inflation RatesEscalation O&M Charge % 5.76%Escaltion on Tipping Fees (Royalty) % 3.00%IRR Summary 25 yrs.Project IRR, pre-tax 16.38%Project IRR, post-tax 15.00%Equity IRR, post-tax 18.30%
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
11.2 Financial Summary
The financial summary for the project is as tabulated below (All figures are in Rs. Crores):
Plant CapacityMSW Processing Facility TPD 92
RevenueRDF Price Rs/MT 1,500.00Royalty to Municipal Corporation ( on reject to SLF) Rs/MT -301.00Compost price (Agreement Being signed by Corporation) Rs/MT 2,000.00
Performance ParametersCompost Recovery % 9%RDF Recovery % 49%
CAPEXProcessing Plant & SLF Cr 12.62Soft Cost Cr 1.38Total Project Cost Cr 14.00Equity 34% 4.76Debt 0% -VGF Grant Rs. Cr. 11.00
Inflation RatesEscalation O&M Charge % 5.76%Escaltion on Tipping Fees (Royalty) % 3.00%IRR Summary 25 yrs.Project IRR, pre-tax 16.38%Project IRR, post-tax 15.00%Equity IRR, post-tax 18.30%
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
12 ENVIRONMENT-HEALTH SAFTEY & SOCIAL MANAGEMENT
12.1 Health & safetyThe health and safety of all those who work at the Plant shall be ensured by:
Assessing the risk of all work activities, recording the significant findings and developing
method statements as appropriate
Providing and maintaining safe plant and systems of work, together with appropriate
personal protective equipment
Minimizing risks associated with hazardous substances including waste to be processed,
materials used and the by-products of waste treatment processes
Minimizing risks associated with other occupational health risks including noise, vibration
and manual handling
Maintaining the Plant in safe condition including as regards workplace transport and fire
risks
Providing appropriate information, instruction, training and supervision to those working at
the Plant or visiting the Plant, including information and training with regard to the
emergency procedures
Implementing effective systems for active and reactive monitoring of compliance, including
by inspections, audits and incident/ near miss investigation
All personnel attending site, shall be equipped with Long Sleeves work clothes, Safety
Helmet, Safety Boots, Hi-Vis vest or jacket and Safety Glasses which shall be worn at all
times whilst working in the construction area.
Equipment safety rules
All necessary tools and equipment, including personal protective equipment, shall be properly
maintained. Defective tools and equipment shall be repaired or replaced immediately.
All equipment shall be used only be employees who have been properly trained and are
otherwise competent to use the tools and equipment safely
Only authorized personnel shall operate heavy-duty equipment/ equipment/ machinery in
the Plant. Equipment can only be started when the following two conditions are fulfilled:
Comply with the applicable Permit-To-Work System
Local check has been carried out to confirm that the equipment is in working condition and
that no one is near the equipment. For equipment with local on/ off switch, it should
always be started locally. Unauthorized possession of equipment switching keys by any
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
12 ENVIRONMENT-HEALTH SAFTEY & SOCIAL MANAGEMENT
12.1 Health & safetyThe health and safety of all those who work at the Plant shall be ensured by:
Assessing the risk of all work activities, recording the significant findings and developing
method statements as appropriate
Providing and maintaining safe plant and systems of work, together with appropriate
personal protective equipment
Minimizing risks associated with hazardous substances including waste to be processed,
materials used and the by-products of waste treatment processes
Minimizing risks associated with other occupational health risks including noise, vibration
and manual handling
Maintaining the Plant in safe condition including as regards workplace transport and fire
risks
Providing appropriate information, instruction, training and supervision to those working at
the Plant or visiting the Plant, including information and training with regard to the
emergency procedures
Implementing effective systems for active and reactive monitoring of compliance, including
by inspections, audits and incident/ near miss investigation
All personnel attending site, shall be equipped with Long Sleeves work clothes, Safety
Helmet, Safety Boots, Hi-Vis vest or jacket and Safety Glasses which shall be worn at all
times whilst working in the construction area.
Equipment safety rules
All necessary tools and equipment, including personal protective equipment, shall be properly
maintained. Defective tools and equipment shall be repaired or replaced immediately.
All equipment shall be used only be employees who have been properly trained and are
otherwise competent to use the tools and equipment safely
Only authorized personnel shall operate heavy-duty equipment/ equipment/ machinery in
the Plant. Equipment can only be started when the following two conditions are fulfilled:
Comply with the applicable Permit-To-Work System
Local check has been carried out to confirm that the equipment is in working condition and
that no one is near the equipment. For equipment with local on/ off switch, it should
always be started locally. Unauthorized possession of equipment switching keys by any
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
12 ENVIRONMENT-HEALTH SAFTEY & SOCIAL MANAGEMENT
12.1 Health & safetyThe health and safety of all those who work at the Plant shall be ensured by:
Assessing the risk of all work activities, recording the significant findings and developing
method statements as appropriate
Providing and maintaining safe plant and systems of work, together with appropriate
personal protective equipment
Minimizing risks associated with hazardous substances including waste to be processed,
materials used and the by-products of waste treatment processes
Minimizing risks associated with other occupational health risks including noise, vibration
and manual handling
Maintaining the Plant in safe condition including as regards workplace transport and fire
risks
Providing appropriate information, instruction, training and supervision to those working at
the Plant or visiting the Plant, including information and training with regard to the
emergency procedures
Implementing effective systems for active and reactive monitoring of compliance, including
by inspections, audits and incident/ near miss investigation
All personnel attending site, shall be equipped with Long Sleeves work clothes, Safety
Helmet, Safety Boots, Hi-Vis vest or jacket and Safety Glasses which shall be worn at all
times whilst working in the construction area.
Equipment safety rules
All necessary tools and equipment, including personal protective equipment, shall be properly
maintained. Defective tools and equipment shall be repaired or replaced immediately.
All equipment shall be used only be employees who have been properly trained and are
otherwise competent to use the tools and equipment safely
Only authorized personnel shall operate heavy-duty equipment/ equipment/ machinery in
the Plant. Equipment can only be started when the following two conditions are fulfilled:
Comply with the applicable Permit-To-Work System
Local check has been carried out to confirm that the equipment is in working condition and
that no one is near the equipment. For equipment with local on/ off switch, it should
always be started locally. Unauthorized possession of equipment switching keys by any
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
person is prohibited. No bypassing is allowed unless approval given by the authorized
person.
Hazards caused by moving or rotating parts of machines are covered with providing an
electrical/ pneumatic lockout procedure
The allowable safety load limit of a machine, a working tool, or piece of equipment may not
be exceeded. Tools, equipment, and machinery shall not be altered in any manner that
would reduce their original safety limit. Any and all changes to machines, equipment
and/or materials must be approved by an official inspection unit.
12.2 Environment Management Plan (EMP)The purpose of the Environment Management Plant (EMP) is to mitigate potential emissions from
various activities associated with the integrated facility. This includes understanding and
incorporating mitigation measures to ensure that the emissions at site boundary are within the
required pollution limits.
EMP for Air Environment
Following mitigation measures are proposed to reduce the dust levels in the ambient air
environment:
Maintaining and/or re-establishment of a grass cover on area where there is no on-going
activity
Frequent watering of unsealed roads and stockpile area- cover material
Using dust control sprays during loading and unloading of wastes
Periodical monitoring of ambient air quality for all relevant parameters as indicated in the
monitoring plan
Odour control by rapid stabilization and disposal of wastes at the earliest along with daily
cover placement
The above mentioned measures will help in minimizing the fugitive emissions and dust.
EMP for noise environment
The sources of noise generation in the landfill will be from the generators, heavy earth machinery in
addition to the vehicular movement. While all noise levels are well within the acceptable limits, the
following strategies would be adopted to further minimize the noise levels:
Maintaining the site machinery in good operating condition
Regular maintenance of systems and installation of noise control equipment wherever
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
person is prohibited. No bypassing is allowed unless approval given by the authorized
person.
Hazards caused by moving or rotating parts of machines are covered with providing an
electrical/ pneumatic lockout procedure
The allowable safety load limit of a machine, a working tool, or piece of equipment may not
be exceeded. Tools, equipment, and machinery shall not be altered in any manner that
would reduce their original safety limit. Any and all changes to machines, equipment
and/or materials must be approved by an official inspection unit.
12.2 Environment Management Plan (EMP)The purpose of the Environment Management Plant (EMP) is to mitigate potential emissions from
various activities associated with the integrated facility. This includes understanding and
incorporating mitigation measures to ensure that the emissions at site boundary are within the
required pollution limits.
EMP for Air Environment
Following mitigation measures are proposed to reduce the dust levels in the ambient air
environment:
Maintaining and/or re-establishment of a grass cover on area where there is no on-going
activity
Frequent watering of unsealed roads and stockpile area- cover material
Using dust control sprays during loading and unloading of wastes
Periodical monitoring of ambient air quality for all relevant parameters as indicated in the
monitoring plan
Odour control by rapid stabilization and disposal of wastes at the earliest along with daily
cover placement
The above mentioned measures will help in minimizing the fugitive emissions and dust.
EMP for noise environment
The sources of noise generation in the landfill will be from the generators, heavy earth machinery in
addition to the vehicular movement. While all noise levels are well within the acceptable limits, the
following strategies would be adopted to further minimize the noise levels:
Maintaining the site machinery in good operating condition
Regular maintenance of systems and installation of noise control equipment wherever
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
person is prohibited. No bypassing is allowed unless approval given by the authorized
person.
Hazards caused by moving or rotating parts of machines are covered with providing an
electrical/ pneumatic lockout procedure
The allowable safety load limit of a machine, a working tool, or piece of equipment may not
be exceeded. Tools, equipment, and machinery shall not be altered in any manner that
would reduce their original safety limit. Any and all changes to machines, equipment
and/or materials must be approved by an official inspection unit.
12.2 Environment Management Plan (EMP)The purpose of the Environment Management Plant (EMP) is to mitigate potential emissions from
various activities associated with the integrated facility. This includes understanding and
incorporating mitigation measures to ensure that the emissions at site boundary are within the
required pollution limits.
EMP for Air Environment
Following mitigation measures are proposed to reduce the dust levels in the ambient air
environment:
Maintaining and/or re-establishment of a grass cover on area where there is no on-going
activity
Frequent watering of unsealed roads and stockpile area- cover material
Using dust control sprays during loading and unloading of wastes
Periodical monitoring of ambient air quality for all relevant parameters as indicated in the
monitoring plan
Odour control by rapid stabilization and disposal of wastes at the earliest along with daily
cover placement
The above mentioned measures will help in minimizing the fugitive emissions and dust.
EMP for noise environment
The sources of noise generation in the landfill will be from the generators, heavy earth machinery in
addition to the vehicular movement. While all noise levels are well within the acceptable limits, the
following strategies would be adopted to further minimize the noise levels:
Maintaining the site machinery in good operating condition
Regular maintenance of systems and installation of noise control equipment wherever
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
required
EMP for Water environment
During the construction phase, a septic tank shall be provided to treat the domestic wastewater
generated due to labour settlements. Temporary facility would have impermeable flooring and
proper leachate collection arrangement. Leachate has to be treated before discharge. The small
quantities of leachate generated will be collected in the sump and treated in Effluent Treatment
Plant. Excessive leachate generation in monsoon season will be combated by covering the sub-cells
of the facility during rain with HDPE sheets and ensure that no water comes in contact with the
waste.
EMP for Water environment
o Solid rejects
The solid rejects (maximum of 20% of the total waste) from the processing would consist of
stone, sand, earth, ceramic etc. that will be segregated and managed appropriately. The
inert produced shall be disposed in an Engineered landfill.
o Peripheral green belt & landscaping
With the development of the proposed plant, green belt would be developed and other
aesthetic changes would be made to the plant site, thereby creating overall positive impact on
the aesthetics of the site. The domestic wastewater generated along with washings/leachate
from MSW pits will be treated and used in green belt development. Following species can be
used in a greenbelt to serve as noise breakers:
a.Tectonagrandis (Teak);
b.Buteamonosperma (Palash);
c. Leucanaleucocephala (Subabual);
d.DalbergiaSissoo (Shisham).
EMP budget
SN Particulars Budget in lacs1 Air Pollution Control 10.002 Water Pollution Control 10.003 Noise Pollution Control 3.004 Environment Monitoring 15.005 Occupation 5.00
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
required
EMP for Water environment
During the construction phase, a septic tank shall be provided to treat the domestic wastewater
generated due to labour settlements. Temporary facility would have impermeable flooring and
proper leachate collection arrangement. Leachate has to be treated before discharge. The small
quantities of leachate generated will be collected in the sump and treated in Effluent Treatment
Plant. Excessive leachate generation in monsoon season will be combated by covering the sub-cells
of the facility during rain with HDPE sheets and ensure that no water comes in contact with the
waste.
EMP for Water environment
o Solid rejects
The solid rejects (maximum of 20% of the total waste) from the processing would consist of
stone, sand, earth, ceramic etc. that will be segregated and managed appropriately. The
inert produced shall be disposed in an Engineered landfill.
o Peripheral green belt & landscaping
With the development of the proposed plant, green belt would be developed and other
aesthetic changes would be made to the plant site, thereby creating overall positive impact on
the aesthetics of the site. The domestic wastewater generated along with washings/leachate
from MSW pits will be treated and used in green belt development. Following species can be
used in a greenbelt to serve as noise breakers:
a.Tectonagrandis (Teak);
b.Buteamonosperma (Palash);
c. Leucanaleucocephala (Subabual);
d.DalbergiaSissoo (Shisham).
EMP budget
SN Particulars Budget in lacs1 Air Pollution Control 10.002 Water Pollution Control 10.003 Noise Pollution Control 3.004 Environment Monitoring 15.005 Occupation 5.00
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
required
EMP for Water environment
During the construction phase, a septic tank shall be provided to treat the domestic wastewater
generated due to labour settlements. Temporary facility would have impermeable flooring and
proper leachate collection arrangement. Leachate has to be treated before discharge. The small
quantities of leachate generated will be collected in the sump and treated in Effluent Treatment
Plant. Excessive leachate generation in monsoon season will be combated by covering the sub-cells
of the facility during rain with HDPE sheets and ensure that no water comes in contact with the
waste.
EMP for Water environment
o Solid rejects
The solid rejects (maximum of 20% of the total waste) from the processing would consist of
stone, sand, earth, ceramic etc. that will be segregated and managed appropriately. The
inert produced shall be disposed in an Engineered landfill.
o Peripheral green belt & landscaping
With the development of the proposed plant, green belt would be developed and other
aesthetic changes would be made to the plant site, thereby creating overall positive impact on
the aesthetics of the site. The domestic wastewater generated along with washings/leachate
from MSW pits will be treated and used in green belt development. Following species can be
used in a greenbelt to serve as noise breakers:
a.Tectonagrandis (Teak);
b.Buteamonosperma (Palash);
c. Leucanaleucocephala (Subabual);
d.DalbergiaSissoo (Shisham).
EMP budget
SN Particulars Budget in lacs1 Air Pollution Control 10.002 Water Pollution Control 10.003 Noise Pollution Control 3.004 Environment Monitoring 15.005 Occupation 5.00
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
6 Green Belt 28.75Total 71.75
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
6 Green Belt 28.75Total 71.75
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
6 Green Belt 28.75Total 71.75
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
13 PROJECT IMPLEMENTATION STRATEGY
13.1Cost control
A two-step methodology has been developed within the framework of overall management of the
project consisting of:
a) At the design stage-The entire project would consist of individual procurement & construction
packages. Cost budget would be prepared and approval obtained from the higher management.
b) Procurement & construction stage- A control system would be developed and followed for
capturing all cost at the initiation stage (procurement & construction) so that total cost remains
within the approved budget.
13.2Managing design & construction qualityA quality assurance plan (QAP) would be prepared consisting of:
A detailed protocol including codes and standards that would be followed for design, drawings,
construction, testing and commissioning
Schedule of documents and drawings and ‘Hold points’
Transaction processes-electronic and physical for approval and release of drawings, documents
for follow on action
Monthly report on QAP and periodic review meetings, if required, for resolution of issues
Managing project schedule
The critical procurement and construction activities have been identified based on the prior experience.
The detailed schedule has been prepared for the entire project. Linkages of various activities to the
critical path have been established.
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
13 PROJECT IMPLEMENTATION STRATEGY
13.1Cost control
A two-step methodology has been developed within the framework of overall management of the
project consisting of:
a) At the design stage-The entire project would consist of individual procurement & construction
packages. Cost budget would be prepared and approval obtained from the higher management.
b) Procurement & construction stage- A control system would be developed and followed for
capturing all cost at the initiation stage (procurement & construction) so that total cost remains
within the approved budget.
13.2Managing design & construction qualityA quality assurance plan (QAP) would be prepared consisting of:
A detailed protocol including codes and standards that would be followed for design, drawings,
construction, testing and commissioning
Schedule of documents and drawings and ‘Hold points’
Transaction processes-electronic and physical for approval and release of drawings, documents
for follow on action
Monthly report on QAP and periodic review meetings, if required, for resolution of issues
Managing project schedule
The critical procurement and construction activities have been identified based on the prior experience.
The detailed schedule has been prepared for the entire project. Linkages of various activities to the
critical path have been established.
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
13 PROJECT IMPLEMENTATION STRATEGY
13.1Cost control
A two-step methodology has been developed within the framework of overall management of the
project consisting of:
a) At the design stage-The entire project would consist of individual procurement & construction
packages. Cost budget would be prepared and approval obtained from the higher management.
b) Procurement & construction stage- A control system would be developed and followed for
capturing all cost at the initiation stage (procurement & construction) so that total cost remains
within the approved budget.
13.2Managing design & construction qualityA quality assurance plan (QAP) would be prepared consisting of:
A detailed protocol including codes and standards that would be followed for design, drawings,
construction, testing and commissioning
Schedule of documents and drawings and ‘Hold points’
Transaction processes-electronic and physical for approval and release of drawings, documents
for follow on action
Monthly report on QAP and periodic review meetings, if required, for resolution of issues
Managing project schedule
The critical procurement and construction activities have been identified based on the prior experience.
The detailed schedule has been prepared for the entire project. Linkages of various activities to the
critical path have been established.
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
14 ORGANISATION
14.1Organization for project implementationFlat organization structure with specified key result areas and substantial delegation at execution
and operation level shall be maintained. The organization structure during project stage has been
developed with clearly defined responsibility for execution and cost management and smooth
transition from construction to operation. Recruitment for the project stage shall also be carried out
in a phased manner coinciding with the construction schedule.
The Chief Executive Officer (CEO) for the business overall is part of the corporate management team
and is already there managing the development of new and operation of the existing businesses
and projects. The following table shows the roles and responsibilities at the individual positions
required for the project, the qualification requirements and the schedule for filling up the positions.
Table: Project Implementation Organogram
Position Roles & responsibilities Qualification requirement Schedule forappointment
General Manager Overall responsibility forproject development andoperation thereafter includingtechnical, commercial, HRM,social and environment andcompliances
Mechanical/Electrical Engineerwith minimum 12years’experience in development andoperation of WtE/Power/Captivepower/Infrastructure projects
Immediate
Manager (MSWProcessing)
Procurement & construction ofthe weigh bridges, MRF facilityas per cost & time budgetOperation of the facility andcompost production as perplanCompliance with the relevantprovisions of the concessionagreement for the MRF areaEnvironment management forthe MRF area
Mechanical/Chemical/CivilEngineer with minimum 10 years’experience in solid wastemanagement systemPersons with experience indevelopment of SWMtechnologies would be preferred
Immediate
Manager (EHS) &Social
Development of the overallenvironment, health, safetyplan for the entire facility, forimplementation of the EHSplan and monitoring of the EHSsystem during construction andoperation phaseOperation of the EMP systemincluding training and capacitybuilding activities
Environmental engineerpreferably with additionalqualification on HR/SocialdevelopmentPrior experience of working withNGOs in the relevant areas andextension work in industrialprojects in rural areas would bedesirable
One months prior tostart of theconstruction work
Manager (Civil) Construction of allinfrastructure, structures &foundations as per cost & time
Graduate civil engineer withminimum experience of 5 yearsas Lead for execution of
Immediate
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
14 ORGANISATION
14.1Organization for project implementationFlat organization structure with specified key result areas and substantial delegation at execution
and operation level shall be maintained. The organization structure during project stage has been
developed with clearly defined responsibility for execution and cost management and smooth
transition from construction to operation. Recruitment for the project stage shall also be carried out
in a phased manner coinciding with the construction schedule.
The Chief Executive Officer (CEO) for the business overall is part of the corporate management team
and is already there managing the development of new and operation of the existing businesses
and projects. The following table shows the roles and responsibilities at the individual positions
required for the project, the qualification requirements and the schedule for filling up the positions.
Table: Project Implementation Organogram
Position Roles & responsibilities Qualification requirement Schedule forappointment
General Manager Overall responsibility forproject development andoperation thereafter includingtechnical, commercial, HRM,social and environment andcompliances
Mechanical/Electrical Engineerwith minimum 12years’experience in development andoperation of WtE/Power/Captivepower/Infrastructure projects
Immediate
Manager (MSWProcessing)
Procurement & construction ofthe weigh bridges, MRF facilityas per cost & time budgetOperation of the facility andcompost production as perplanCompliance with the relevantprovisions of the concessionagreement for the MRF areaEnvironment management forthe MRF area
Mechanical/Chemical/CivilEngineer with minimum 10 years’experience in solid wastemanagement systemPersons with experience indevelopment of SWMtechnologies would be preferred
Immediate
Manager (EHS) &Social
Development of the overallenvironment, health, safetyplan for the entire facility, forimplementation of the EHSplan and monitoring of the EHSsystem during construction andoperation phaseOperation of the EMP systemincluding training and capacitybuilding activities
Environmental engineerpreferably with additionalqualification on HR/SocialdevelopmentPrior experience of working withNGOs in the relevant areas andextension work in industrialprojects in rural areas would bedesirable
One months prior tostart of theconstruction work
Manager (Civil) Construction of allinfrastructure, structures &foundations as per cost & time
Graduate civil engineer withminimum experience of 5 yearsas Lead for execution of
Immediate
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
14 ORGANISATION
14.1Organization for project implementationFlat organization structure with specified key result areas and substantial delegation at execution
and operation level shall be maintained. The organization structure during project stage has been
developed with clearly defined responsibility for execution and cost management and smooth
transition from construction to operation. Recruitment for the project stage shall also be carried out
in a phased manner coinciding with the construction schedule.
The Chief Executive Officer (CEO) for the business overall is part of the corporate management team
and is already there managing the development of new and operation of the existing businesses
and projects. The following table shows the roles and responsibilities at the individual positions
required for the project, the qualification requirements and the schedule for filling up the positions.
Table: Project Implementation Organogram
Position Roles & responsibilities Qualification requirement Schedule forappointment
General Manager Overall responsibility forproject development andoperation thereafter includingtechnical, commercial, HRM,social and environment andcompliances
Mechanical/Electrical Engineerwith minimum 12years’experience in development andoperation of WtE/Power/Captivepower/Infrastructure projects
Immediate
Manager (MSWProcessing)
Procurement & construction ofthe weigh bridges, MRF facilityas per cost & time budgetOperation of the facility andcompost production as perplanCompliance with the relevantprovisions of the concessionagreement for the MRF areaEnvironment management forthe MRF area
Mechanical/Chemical/CivilEngineer with minimum 10 years’experience in solid wastemanagement systemPersons with experience indevelopment of SWMtechnologies would be preferred
Immediate
Manager (EHS) &Social
Development of the overallenvironment, health, safetyplan for the entire facility, forimplementation of the EHSplan and monitoring of the EHSsystem during construction andoperation phaseOperation of the EMP systemincluding training and capacitybuilding activities
Environmental engineerpreferably with additionalqualification on HR/SocialdevelopmentPrior experience of working withNGOs in the relevant areas andextension work in industrialprojects in rural areas would bedesirable
One months prior tostart of theconstruction work
Manager (Civil) Construction of allinfrastructure, structures &foundations as per cost & time
Graduate civil engineer withminimum experience of 5 yearsas Lead for execution of
Immediate
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
Position Roles & responsibilities Qualification requirement Schedule forappointment
budget infrastructure/housing projectsOthersMechanicalengineers-2Electrical engineer-1I&C engineer-1
Supporting projectconstruction activities and inoperation and maintenancework post commissioning
Graduate/Diploma engineer with2 to 5 years’ experienceinfrastructure projects
Two months prior tostart of theconstruction work
Consultants Detailed engineeringProcurement & constructiondocumentsProject management
- After signing ofConcessionAgreement
14.2O&M organization
The O&M manpower has been estimated for different sections of the processing plant as shown in
the following table:
Table: O&M manpower
Designation Tasks No.Project Manager Overall in charge 1HR / Admin Manager HR functions 1
Store Keeper/Accountant Store / Accounts 1Engineer / Supervisor Skilled 1Electrician Skilled 1Biologist Biologist 1Labour Semi - Skilled 4Labour Unskilled 12
Gardner Unskilled 1Operator Weighbridge operator/Driver 2
Security Guard 2Total 27
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
Position Roles & responsibilities Qualification requirement Schedule forappointment
budget infrastructure/housing projectsOthersMechanicalengineers-2Electrical engineer-1I&C engineer-1
Supporting projectconstruction activities and inoperation and maintenancework post commissioning
Graduate/Diploma engineer with2 to 5 years’ experienceinfrastructure projects
Two months prior tostart of theconstruction work
Consultants Detailed engineeringProcurement & constructiondocumentsProject management
- After signing ofConcessionAgreement
14.2O&M organization
The O&M manpower has been estimated for different sections of the processing plant as shown in
the following table:
Table: O&M manpower
Designation Tasks No.Project Manager Overall in charge 1HR / Admin Manager HR functions 1
Store Keeper/Accountant Store / Accounts 1Engineer / Supervisor Skilled 1Electrician Skilled 1Biologist Biologist 1Labour Semi - Skilled 4Labour Unskilled 12
Gardner Unskilled 1Operator Weighbridge operator/Driver 2
Security Guard 2Total 27
Rollz Material Handling SystemsTechnical Proposal for Waste Management
Pali, Rajasthan
Position Roles & responsibilities Qualification requirement Schedule forappointment
budget infrastructure/housing projectsOthersMechanicalengineers-2Electrical engineer-1I&C engineer-1
Supporting projectconstruction activities and inoperation and maintenancework post commissioning
Graduate/Diploma engineer with2 to 5 years’ experienceinfrastructure projects
Two months prior tostart of theconstruction work
Consultants Detailed engineeringProcurement & constructiondocumentsProject management
- After signing ofConcessionAgreement
14.2O&M organization
The O&M manpower has been estimated for different sections of the processing plant as shown in
the following table:
Table: O&M manpower
Designation Tasks No.Project Manager Overall in charge 1HR / Admin Manager HR functions 1
Store Keeper/Accountant Store / Accounts 1Engineer / Supervisor Skilled 1Electrician Skilled 1Biologist Biologist 1Labour Semi - Skilled 4Labour Unskilled 12
Gardner Unskilled 1Operator Weighbridge operator/Driver 2
Security Guard 2Total 27
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