Rim Clamp Tire Changer - · PDF file6 • COATS Rim Clamp® Tire Changer Parts...

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READ these instructions before placing unit in service. KEEP these and other materials delivered with the unit in a binder near the machine for ease of reference by supervisors and operators.

Parts Identification

1601 J. P. Hennessy Drive, LaVergne, TN USA 37086 615/641-7533 800/688/6359 www.ammcoats.com Manual Part No.: 8183183 20HENNESSY INDUSTRIES INC. Manufacturer of AMMCO®, COATS® and BADA® Automotive Service Equipment and Tools. Revision: 5/15

RC-100Rim Clamp® Tire ChangerFor servicing motorcycle and ATV tire/wheel assemblies, also single piece automotive and most light truck tire/wheel assemblies

2 • COATS Rim Clamp® Tire Changer

COATS Rim Clamp® Tire Changer • 3

Part

Ref

No.

Des

cription

181

8347

61/

4 x

3/4"

Rol

l Pin

481

8295

2Ta

ble

Top

Pla

te w

ithou

t Je

ts5

8181

677

Rim

Cla

mp

781

0103

91/

2" G

r.5

Lock

nut

881

8190

4Ta

ble

Top

Link

Bol

t9

8181

734

Piv

ot P

late

W/C

1181

8173

1Ta

ble

Top

Piv

ot P

late

1281

8173

3P

ivot

Blo

ck

1481

8266

1C

lam

p C

arrie

r15

8101

039

1/2"

Gr.

5 Lo

ck N

ut

1781

8174

216

MM

x 4

0mm

Gr.

10.

9 H

ex H

d. B

olt

1881

8297

916

MM

Was

her

1981

8199

0S

pide

r A

ssem

bly

2081

8216

212

MM

Gr.

8.8

Hex

Nut

2281

8336

8R

otar

y C

oupl

ing

Ass

embl

y

2783

0103

2ø3

/8" F

lat

Was

her

(Zin

c P

late

d) *

2983

0103

2ø3

/8" F

lat

Was

her

(Zin

c P

late

d) *

3085

6077

09Tr

ansm

issi

on K

it *

3281

8120

5B

elt

3383

0103

2ø3

/8" F

lat

Was

her

(Zin

c P

late

d)

3881

8278

4M

otor

Mou

ntin

g B

rack

et (R

ED

)

4181

8257

2A

ir M

otor

4581

8332

57"

Bea

d Lo

osen

er C

ylin

der

Ass

embl

y

4781

8191

2C

levi

s C

lip48

8107

517

Scr

ew O

n G

auge

Len

s

5081

8255

4S

ide

Cov

er P

anel

5281

0625

9Lu

be B

ottle

(RE

D)

5380

0049

1Lu

be A

pplic

ator

Part

Ref

No.

Des

cription

5481

8193

3In

flatio

n V

alve

Ped

al (R

ED

)

5681

0467

31/

4" V

alve

Bus

hing

Sm

all

5781

0460

01/

4" V

alve

6181

8193

2In

flatio

n B

rack

et (R

ED

)62

8107

407

Hitc

h P

in R

etai

ner

6381

0461

3ø5

/8" E

xter

nal L

ock

Was

her

6481

0461

15/

8 Ja

m N

ut67

8183

177

Cha

ssis

6981

8245

7ø3

/4 W

ashe

r70

8182

457

ø3/4

Was

her

7481

8250

0To

wer

/Air

Rec

eive

r (R

ED

)

7781

8296

2W

arni

ng D

ecal

(STA

ND

AR

D)

7881

8259

3A

djus

tmen

t K

nob

Ass

embl

y79

8107

983

Fast

ener

Pla

stic

8081

0798

5Fl

ange

d A

ir G

auge

w/F

aste

ners

8281

8245

7ø3

/4 W

ashe

r83

8182

599

200

P.S

.I. S

afet

y V

alve

8481

0131

2R

educ

er B

ushi

ng 3

/4 X

1/4

NP

T85

8100

979

ø3/4

Han

dle

Grip

(BLA

CK

)86

8181

082

Lock

Han

dle

Lift

Cam

8981

8202

8V

ertic

al S

lide

Spr

ing

9081

8177

1V

ertic

al S

lide

Cap

9281

8103

8S

win

g A

rm P

ivot

Pin

9381

8257

7S

win

g A

rm (R

ED

)

9785

6063

43Lo

ck P

late

(MA

CH

INE

D)

9881

8103

5Lo

ck P

late

Lift

Pin

9985

6063

441/

2 x

5/8

Sho

ulde

r S

crew

100

8182

767

Ver

tical

Slid

e S

haft

101

8182

031

Rub

ber

Bum

per

103

8130

026

3/8

x 16

x 1

/2 S

oc H

D S

et S

crew

104

8183

356

Rol

ler

107

8182

186

Tran

smis

sion

Dip

stic

k

110

8182

027

ø1.3

2 O

D x

.406

ID x

7ga

. Was

her

Part

Ref

No.

Des

cription

113

8182

550

B.L

. Cyl

inde

r R

od P

ivot

Pin

114

8180

230

Bea

d Lo

osen

er S

prin

g11

581

8258

1B

ead

Loos

ener

Arm

117

8182

457

ø3/4

Was

her

118

8182

558

ø3/4

" Bel

levi

lle W

ashe

r11

981

8255

7B

.L. W

ashe

r S

pace

r12

081

8247

3B

.L. S

hoe

121

8107

107

Han

dle

Grip

123

8183

034

B.L

. PA

D 5

" x 1

6"

128

8181

695

Cam

Mou

ntin

g B

lock

130

8183

031

Val

ve M

ount

ing

Bra

cket

131

8181

708

Ped

al E

xten

sion

Spr

ing

133

8181

708

Ped

al E

xten

sion

Spr

ing

134

8011

609

Cot

ter,

Hai

r P

in13

581

8339

8P

edal

Sha

ft13

683

0112

1W

ashe

r13

781

8191

8V

alve

Bra

cket

Spa

cer

Bar

138

8120

469

Hai

r P

in C

otte

r

140

8107

635

ø5/1

6 Fl

at W

ashe

r14

181

8194

8ø1

/2" N

ylin

er B

earin

g14

381

8198

1ø5

/16

Wav

e W

ashe

r14

481

8169

6C

am F

ollo

wer

Lev

er

146

8181

675

Sta

ndar

d P

edal

147

8181

948

ø1/2

" Nyl

iner

Bea

ring

148

8181

911

Ped

al S

pace

r14

981

8194

8ø1

/2" N

ylin

er B

earin

g15

080

0037

21/

4" N

PT

x 90

° S

T. E

lbow

151

8181

675

Sta

ndar

d P

edal

152

8181

948

ø1/2

" Nyl

iner

Bea

ring

153

8182

366

1/4"

NP

T C

lose

Bra

ss N

ippl

e15

481

8232

7P

edal

Spa

cer

155

8181

948

ø1/2

" Nyl

iner

Bea

ring

156

8183

424

Adj

usta

ble

Reg

ulat

or, 1

/4" N

PT

157

8181

675

Sta

ndar

d P

edal

160

8181

948

ø1/2

" Nyl

iner

Bea

ring

161

8181

707

Tors

ion

Spr

ing

162

8181

872

Tors

ion

Spr

ing

Sle

eve

163

8181

918

Val

ve B

rack

et S

pace

r B

ar

4 • COATS Rim Clamp® Tire Changer

COATS Rim Clamp® Tire Changer • 5

Part

Ref

No.

Des

cription

164

8182

670

Spr

ing

Sto

p16

581

8136

91/

4" �2

0 N

ylon

Inse

rt L

ock

Nut

166

8182

586

Foot

Ped

al G

uard

(RE

D)

167

8102

459

3/8�

16 x

3/4

Sel

t Ta

p. S

cr. G

r.5

168

8106

301

1/4

HH

Sel

f Ta

p S

crew

�GR

.516

981

8272

3#3

Woo

druf

f K

ey17

081

8245

7ø3

/4" W

ashe

r17

181

8201

63/

4�10

Nyl

on In

sert

Loc

k N

ut17

281

8335

5M

ount

/Dem

ount

Hea

d A

ssem

bly

173

8183

186

Ope

ratin

g In

stru

ctio

ns(S

TD)

174

8182

088

5/16

�18

X 1

Tor

x S

crew

,GR

.517

581

0988

8In

fl. W

arni

ng D

ecal

(STA

ND

AR

D)

176

8182

613

Tabl

e To

p C

ylin

der

Ass

embl

y17

781

8021

75/

16�1

8X3/

8 S

OC

HD

Set

Scr

.GR

.517

981

8135

4B

ead

Lift

ing

Tool

181

8183

199

Soc

. Hd.

Cap

Scr

. 6m

m x

16m

mG

r.10

.918

281

0189

83/

8" H

ose

Fitt

ing

183

8000

372

1/4"

X 9

0 S

tree

t E

lbow

185

8101

898

3/8"

Hos

e Fi

ttin

g18

680

0037

21/

4" X

90

Str

eet

Elb

ow18

881

8155

4A

cces

sory

Tra

y K

it18

981

0802

8Ti

re S

prea

der

190

8181

329

Rim

Cla

mp

Spr

eade

r B

ase

191

8183

225

Mot

orcy

cle

Cla

mp

(Tal

l)19

281

8340

1M

otor

cycl

e C

lam

p K

it (T

all)

193

8235

740

ATV

Cla

mp

(Tal

l)19

481

8189

1A

TV C

lam

p K

it (T

all)

195

8435

685

Dro

p C

ente

r A

id19

681

8324

8P

last

ic C

lam

p Ja

w19

781

0978

4G

auge

Pro

tect

or M

anifo

ld19

881

0896

8A

ir G

auge

199

8182

640

Cal

iforn

ia G

auge

Kit

200

8101

312

Red

ucer

Bus

hing

3/4

" x 1

/4" n

pt20

181

0723

4Te

e 1/

4" n

pt X

3/8

" Hos

e20

780

0037

81/

4" B

rass

St.

Fitt

ing

208

8101

428

ø1/4

" Hos

e C

lam

p20

981

0142

8ø1

/4" H

ose

Cla

mp

210

8110

497

90 D

eg. M

ale

Elb

ow�1

/8 N

PT

211

8104

844

1/4

Hos

e x

1/8

NP

T S

tr. F

ittin

g21

281

0142

8ø1

/4" H

ose

Cla

mp

213

8104

684

ø1/4

" x 8

" Hos

e21

480

0037

81/

4" B

rass

St.

Fitt

ing

215

8101

428

ø1/4

" Hos

e C

lam

p21

681

8134

9R

otar

y C

oupl

ing

218

8109

769

Dec

al �

Rel

ease

Val

ve21

981

8336

9ø1

/4 H

ose

x 1/

8 N

PT

Str

. Ftin

gw

/.062

orif

ice

220

8101

428

ø1/4

" Hos

e C

lam

p22

181

0628

9ø1

/4" x

22"

Hos

e

Part

Ref

No.

Des

cription

222

8106

289

ø1/4

" x 2

2" H

ose

223

8101

428

ø1/4

" Hos

e C

lam

p22

481

8200

5ø3

/8" x

20"

Nyl

on T

ube

225

8000

378

ø1/4

" Bra

ss S

t. F

ittin

g22

680

0037

8ø1

/4" B

rass

St.

Fitt

ing

227

8181

998

1/4

NP

T x

3/8

Tube

Mal

e E

lbow

228

8182

339

Sw

ing

Arm

Shi

m K

it22

981

8200

5ø3

/8" x

20"

Nyl

on T

ube

230

8181

147

ø3/8

x 1

7.25

" Lg.

Hos

e23

181

8198

81/

4 N

PT

x 3/

8" T

ube

Mal

e B

ranc

h Te

e23

281

0189

8ø3

/8" H

ose

Fitt

ing

233

8182

005

ø3/8

" x 2

0" N

ylon

Tub

e23

581

8198

81/

4 N

PT

x 3/

8" T

ube

Mal

e B

ranc

h Te

e23

781

8199

9ø3

/8" M

ale

Str

. Fitt

ing

239

8000

378

ø1/4

" Bra

ss S

tr. F

ittin

g24

081

0142

8ø1

/4" H

ose

Cla

mp

241

8106

289

ø1/4

" x 2

2" H

ose

242

8106

289

ø1/4

" x 2

2" H

ose

243

8182

005

ø3/8

" x 2

0" N

ylon

Tub

e24

481

8200

5ø3

/8" x

20"

Nyl

on T

ube

245

8101

428

ø1/4

Hos

e C

lam

p24

680

0037

8ø1

/4" B

rass

Str

. Fitt

ing

247

8101

428

ø1/4

" Hos

e C

lam

p24

880

0037

6ø1

/4" x

90º

Bra

ss F

ittin

g25

081

8199

91/

4 N

PT

x 3/

8" M

alt

Str

. Fitt

ing

251

8181

191

Qui

ck E

xhau

st V

alve

252

8000

580

1/4

NP

T C

lose

Nip

ple

253

8181

207

3/8

NP

T C

lose

Nip

ple

254

8181

195

1/2�

3/8

Red

ucin

g E

lbow

255

8181

206

Muf

fler

257

8181

999

1/4

NP

T x

3/8"

Mal

e S

tr. F

ittin

g25

881

8263

87"

Bea

d Lo

osen

er C

ylin

der

Sea

l Kit

259

8183

327

7" B

ead

Loos

ener

Cyl

inde

r B

ot. C

ap26

081

8201

63/

4�10

Gr.

5 N

ylon

Inse

rt L

ock

Nut

261

8182

566

Bea

d Lo

osen

er C

yl. S

teel

Was

her

262

8182

566

Bea

d Lo

osen

er C

yl. S

teel

Was

her

263

8182

565

Bea

d Lo

osen

er C

ylin

der

Sha

ft26

481

8256

8B

ead

Loos

ener

Cyl

inde

r S

leev

e B

arre

l26

581

1089

01/

2�13

X 9

" Lon

g H

HC

S�G

R.5

266

8182

366

Clo

se N

ippl

e 1/

4" n

pt B

rass

269

8182

497

ø3/8

" x 3

6" H

ose

270

8101

428

ø1/4

" Hos

e C

lam

p27

680

0064

3Te

e 1/

4" n

pt, B

rass

277

8181

999

St

Mal

e Fi

ttin

g 1/

4" n

pt x

3/8

" Tub

e28

380

0037

81/

4" B

rass

St.

Fitt

ing

284

8101

428

ø1/4

" Hos

e C

lam

p28

581

0464

9P

oppe

t � 1

/4" V

alve

286

8102

468

Pop

pet

Spr

ing

� 1/4

" Val

ve28

781

0567

11/

4" V

alve

End

Cap

303

8101

428

ø1/4

" Hos

e C

lam

p

Part

Ref

No.

Des

cription

304

8000

481

ø1/4

" x 6

" Hos

e30

581

8377

8D

ecal

� Fi

lter

Lubr

icat

or N

otic

e30

681

8120

4M

otor

� P

ulle

y (E

LEC

T. M

OTO

R)

308

8183

502

Infla

tion

Man

ifold

309

8101

898

1/4"

Bra

ss S

t. F

ittin

g31

081

0142

8ø1

/4 H

ose

Cla

mp

311

8182

090

ø1/4

" x 6

1" H

ose

312

8101

428

ø1/4

Hos

e C

lam

p31

381

0142

8ø1

/4 H

ose

Cla

mp

314

8183

421

ø1/4

" x 7

3" H

ose

(RE

D)

316

8103

753

Air

Chu

ck31

781

0239

01/

4" H

ose

Fitt

ing,

1/4

NP

T31

881

8342

3In

flatio

n H

ose

Ass

embl

y (R

ED

)31

981

8118

3N

yloc

k H

ex N

ut 5

/16�

1832

081

8381

1Ta

ble

Top

Cyl

inde

r S

eal K

it32

181

8162

2C

ylin

der

Bot

tom

Cap

322

8182

719

1/2�

13 L

ock

Nut

�GR

.532

381

8377

1W

ashe

r 2

1/2

O.D

. x .5

15 I.

D. x

.064

324

8181

629

Tabl

e To

p C

ylin

der

Sha

ft32

581

8162

7C

ylin

der

Sle

eve

326

8181

620

Cyl

inde

r To

p C

ap32

781

8163

3Ta

ble

Top

Cyl

inde

r Ti

e B

olt,

Gr.

532

881

0364

9ø1

/4" x

12"

Hos

e33

181

8332

87"

Bea

d Lo

osen

er C

ylin

der

Top

Cap

334

8182

734

Muf

fler

335

8183

770

Filte

r/Lu

bric

ator

Mtg

. Bra

cket

338

8130

026

3/8

X 1

/2" S

oc. H

D S

et S

crew

�GR

.834

381

8336

7B

ootie

�Mou

nt/D

emou

nt H

ea�S

ingl

e81

8337

3B

ootie

�Mou

nt/D

emou

nt H

ead�

Pkg

/281

8337

4B

ootie

�Mou

nt/D

emou

nt H

ead�

Pkg

/12

344

8182

768

Dec

al �

Pin

ch P

oint

Cau

tion

347

8182

827

Filte

r/Lu

bric

ator

348

8183

262

Lift

Ass

embl

y � A

TV W

heel

s34

981

8327

4C

over

� V

ertic

al C

hann

el35

081

8328

7S

pace

r � B

.L. T

orx

Bol

ts35

181

8329

1K

it � P

ress

ure

Lim

iter,

RC

�100

353

8182

912

Air

Mot

or R

epai

r K

it35

481

8280

9Lu

be B

ottle

Bra

cket

355

8182

878

Pan

el/S

ide

Cov

er35

681

8292

3M

otor

Adj

ustm

ent

Bra

cket

357

8143

044

3/8�

16 T

inne

rman

Nut

358

8106

302

3/8"

Whi

z Lo

ck S

crew

Gr.

536

281

8058

8M

otor

Key

363

8185

483

Ele

ctric

Mot

or �

115v

60H

z81

8278

3E

lect

ric M

otor

� 22

0v 5

0Hz

364

8180

638

Mot

or C

apac

itor

(ON

LY)

365

8183

354

Dec

al �

Cla

mp

Pre

ssur

e36

681

2032

55/

16�1

8 x

1" G

r.5

Ser

. Was

her

Hd.

Scr

.36

781

8056

0G

roun

d Ju

mpe

r36

881

8456

2M

otor

Cab

le A

ssem

bly,

115

V 6

0Hz

8181

511

Mot

or C

able

Ass

embl

y, 2

20V

50H

z

6 • COATS Rim Clamp® Tire Changer

Parts Identification

Part

Ref

No.

Des

cription

369

8143

254

Wire

Joi

nt37

081

8214

1C

ord

� Ent

ranc

e to

Sw

itch

373

8181

699

Sw

itch

Leve

r A

ssem

bly

374

8182

743

Sho

ulde

r � S

crew

, 5/1

637

581

8136

91/

4�20

Gr.

5 N

ylon

Inse

rt L

ock

Nut

376

8182

363

Sw

. Ped

al L

ever

Spa

cer

(RE

D)

377

8181

984

Scr

ew �

Hex

Hd.

, 1/4

�20

x 1.

00 G

r.5

378

8181

959

Sw

itch

Cov

er37

981

8268

2#1

0�24

Gr.

5 N

ylon

Inse

rt L

ock

Nut

380

8182

957

Rev

ersi

ng S

witc

h38

181

8198

3#1

0�24

x 5

/8" G

r.8

Bt.

Hd.

Skt

.Cap

Scr

.

Part

Ref

No.

Des

cription

382

8181

728

Sw

itch

Act

uato

r Le

ver

383

8000

745

Ø1/4

" Fla

t W

ashe

r38

481

8198

23M

M x

12m

m G

r.5

Hex

Hd.

Cap

Scr

.38

583

0107

2#6

Inte

rnal

Too

th L

ock

Was

her

387

8181

956

Pow

er C

able

Ass

y, 1

15V

w/o

Bre

aker

8182

257

Pow

er C

able

Ass

y, 1

15V

w/B

reak

er81

8271

2P

ower

Cab

le A

ssy.

220

V 5

0Hz

1Ø38

881

0630

11/

4�20

Gr.

5 H

ex H

d.S

elt

Tap.

Scr

.38

981

5044

11/

4" S

tar

Lock

Was

her

390

8301

142

1/4"

Spr

ing

Lock

Was

her

391

8107

440

1/4�

20 G

r.5

Hex

Nut

Part

Ref

No.

Des

cription

393

9060

77S

trai

n R

elie

f, 2

40V

396

8181

183

Nut

�Nyl

. Ins

. Lk.

,5/1

6�18

Gr.

539

781

2045

5#1

0�24

Gr.

2 S

elt

Tapp

ing

Scr

ew39

881

8023

7C

autio

n D

ecal

399

8181

587

Circ

uit

Bre

aker

US

A/C

anad

a 15

Am

ps81

8496

3C

ircui

t B

reak

er E

xpor

t 8

Am

ps40

081

4096

3D

ecal

� E

lect

. Cau

tion

(C.S

.A.)

401

8182

960

Mou

nt/D

emou

nt H

ead

(PLA

STI

C)

403

8183

881

Nyl

on T

ube

3/8"

x 7

"

COATS Rim Clamp® Tire Changer • 7

8183183 20 5/2015 © Copyright 1995 Hennessy Industries and COATS® All Rights Reserved. Printed in USA

7

9

9

4, 6

OIL

INJE

CTO

R D

IAG

RA

M

*If

equi

pped

.

1211

Not

e: H

ose

clam

ps n

ot s

how

n in

dia

gram

Not

e: F

itti

ngs

have

a s

eala

nt c

oati

ng a

spu

rcha

sed.

If a

bsen

t, b

e su

re t

o ap

ply

teflo

nta

pe o

r th

read

sea

lant

at

inst

alla

tion

.

Tabl

e To

pPe

dal V

alve

Cla

mp

Con

trol

Peda

l Val

veIn

flati

on B

rack

et

3 2

1

To M

ain

Inle

t A

irS

uppl

y

9

Oil

Inje

ctor

10

Part

Ref

No.

Des

cription

181

8562

9Ta

nk R

eser

voir

8185

6301

Res

ervo

ir C

ap2

8183

452

5/16

�18

Flan

ge S

crew

392

4724

5/16

�18

Flan

ge H

ex N

ut4

8184

243

1/4"

x 4

9" R

ed R

ubbe

r H

ose

581

8377

0H

oldi

ng B

rack

et6

8560

6362

3mm

Spr

ing

Hos

e C

lam

p7

8101

898

St.

1/4

" NP

T 3/

8" H

ose

Fitt

ing

881

5012

4Zi

p Ti

e9

8560

6363

16m

m S

prin

g H

ose

Cla

mp

1081

0373

7R

elea

se V

alve

1181

8468

6S

pace

r P

lug

1281

8467

5O

il In

ject

or (i

nclu

des

Spa

cer

Plu

g)

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