RFID at REWE Group - rfidjournal.net · 10 REWE Group RFID - project order Project aim: Evaluation...

RFID at REWE GroupPROCESSES - TECHNOLOGY - FUTURE

2 REWE Group – Facts and Figures

Number of employees

290.42145,10 Bn. €

domestic: 196.856international: 93.565

Gross turnover

Number of outlets

12.719domestic : 9.492international: 3.227

3 REWE Group - Strategic Business Units

FULL-RANGENATIONAL

FULL-RANGEINTERNATIONAL

SPECIALIST ANDCOOPERATIONS

BUSINESS TO BUSINESS

TRAVEL AND TOURISM

DISCOUNTNATIONAL AND

INTERNATIONAL

INTERNATIONALAustria: BILLA, MERKUR, PENNY, BIPA, ITS-BILLAItaly: PENNY, BILLA, STANDA, Iperstanda, BIPASwitzerland: PRODEGA/GROWA, HOWEG France: Prodirest, AldisService Plus (tranGourmet) Poland :: BILLA SELGROS Hungary : PENNYService Plus (tranGourmet) Poland :: BILLA, SELGROS Hungary : PENNYCzech Republic: PENNY, BILLA Slovakia : BILLA Romania : BILLA, PENNY, SELGROS Croatia : BILLA, BIPA Ukraine: BILLABulgaria: BILLA Russia: BILLA Latvia: iki Lithuania: iki

4 REWE Group - Top 10 in the food trade

59,4Carrefour

Gross turnover 2007 (food trade)*in billion Euro

Gross turnover 2006 (food retail)*in billion Euro

32,5

23,1

20,3

Edeka

REWE Group

Schwarz-Gruppe

43,5

37,7

36 4

Tesco

REWE Group

Schwarz Gruppe19,7

14,3

8,8

7,7

Aldi

Metro Group

Tengelmann

Lekkerland

36,4

33,8

33,1

Schwarz-Gruppe

Metro Group

Edeka

5,9

2,5

2,8

Schlecker

Norma

dm-Drogeriemarkt

28,2

24,1

Aldi

Auchan

23,4

22,6

Ahold

Intermarche

5 REWE Group - International activities

REWE Group operates in 15 countries more than 3,200 BILLA supermarkets and PENNY discounters.

30,5%international

69,5%domestic

6 REWE Group – The logistics

24 Distribution centers with 89 warehouses

C d h 975 000 ²Covered warehouse space 975.000 m²

Commissioning of 36 millionen europallets /

roll containers per year

(> 1 billion picks)

7.500 employees

1 900 trucks daily1.900 trucks daily

7 REWE Group - Output structure of goods

Output structure of goods (Germany 2007): 1.100.699.000 units:

5%4%5%

14% 44% Dry Food

Fresh

Fruits &VegetablesDeepFrozenMeat

28%

8 REWE Group – Storage space in Germany

Total storage space in Germany (12/2007); 974.836 sqm:

10%

7%51%

2%

4%KoloFrischeO&GFleisch

13%

TKKsonst. TSAllgemein

13%

9 REWE Group – fleet total

Performance data Fleet 2006

Total fleet: 1.919 trucks =450 own trucks Mileage

Delivered Quantity: 1.100.669.000 units

1.469 partner trucks

100 723 948 Miles = 3 995 x around the earth

Number delivered Transportation units (TE): 36.181.283 TE

3.995 x around the earth

Mileage: 100 723 948 Miles

P j t i E l ti f RFID t h l i d i t ti i t th l i ti

10 REWE Group RFID - project order

Project aim: Evaluation of RFID technologies and proper integration into the logisticprocesses of REWE Group. Calculation of ROI for the RFID application inthe warehouse Norderstedt.

Project length: 15 monthProject length: 15 month

RFID as a link between the information- flow and the goods- flow

without RFID

d fl i f ti fl

with RFID

Movement of goodsd d d t goods flow information flowproduced data

11 REWE Group RFID – Gate development

J 2005 M 2005 S t b 2005January 2005 May 2005 September 2005

June 2006 June 2007 August 2007

12 REWE Group RFID – Forklift development

M h 2005 A il 2005 S t b 2005March 2005 April 2005 September 2005

June 2006 April 2007 August 2007

Manufacturer Distributioncenter Market

13 REWE Group RFID – Supply Chain

Manufacturer Distributioncenter Market

Storage

Shelf management

Loading

Inventory management

Goods receiving

Storage

StorageCommissioning

Shipping

Production

Despatch advice (DESADV)

Goods receiving

Storage

14 REWE Group RFID - The Processes

15 REWE Group RFID - Despatch advice (DESADV)

Despatch advice(DESADV)

Goods receiving Storage Commissioning(pending)

Shipping (pending)

Despatch advice(DESADV)

Supplier

Order

DESADV

Before delivery the supplier sends anEANCOM® message (DESADV)

This message includes all important informations about the delivery

16 REWE Group RFID - delivery slot booking

Despatch advice(DESADV)

Goods receiving Storage Commissioning(pending)

Shipping(pending)

Goods receiving

17 REWE Group RFID - slot administration

Despatch advice(DESADV)

Goods receiving Storage Commissioning(pending)

Shipping(pending)

Vehicle yet ynot arrived

Vehicle is unloaded

Vehicle ready unloaded

18 REWE Group RFID - RFID Gate

Despatch advice(DESADV)

Goods receiving Storage Commissioning(pending)

Shipping(pending)

Direction detection by sensors

InfraredRadar

19 REWE Group RFID - RFID Gate traffic light

Despatch advice(DESADV)

Goods receiving Storage Commissioning(pending)

Shipping(pending)

Traffic lights green: gate ready

Traffic lights red: gate not ready

Green light flashes: RFID tag is reading

20 REWE Group RFID - pre-delivery check

Despatch advice(DESADV)

Goods receiving Storage Commissioning(pending)

Shipping(pending)

21 REWE Group RFID - pre-delivery check

Despatch advice(DESADV)

Goods receiving Storage Commissioning(pending)

Shipping(pending)

22 REWE Group RFID - Fast Runner & E-Ticket

Despatch advice(DESADV)

Goods receiving Storage Commissioning(pending)

Shipping(pending)

Storage

23 REWE Group RFID - RFID Forklift

Despatch advice(DESADV)

Goods receiving Storage Commissioning(pending)

Shipping(pending)

Storage

Picture: Fa. Deister

24 REWE Group RFID - Commissioning

Despatch advice(DESADV)

Goods receiving Storage Commissioning(pending)

Shipping(pending)

Commissioning(pending)

When picking:

marriage between cargo and Roll Containersand Roll Containers

25 REWE Group RFID – Shipping area

Despatch advice(DESADV)

Goods receiving Storage Commissioning(pending)

Shipping (pending)Shipping (pending)

26 REWE Group RFID – Shipping gate

Despatch advice(DESADV)

Goods receiving Storage Commissioning(pending)

Shipping Shipping (pending)

The tour data are communicated by the

handheld with the shipping pp ggate.

The verification of the data occurs in the handheldoccurs in the handheld directly without other

access to the Middleware.

27 REWE Group RFID – Wrong roll container

Despatch advice(DESADV)

Goods receiving Storage Commissioning(pending)

Shipping Shipping(pending)

R d li htRed light:

Wrong Roll Container

28 REWE Group RFID – Proper roll container

Despatch advice(DESADV)

Goods receiving Storage Commissioning(pending)

Shipping Shipping(pending)

Green light:

Proper Roll Container

29 REWE Group RFID - Projects

RFID Roll Out

• Roll-Out of the technologiy into the REWE DCs

RF Display

•Tracking the display palettes within a promotion from the supplier into the REWE Markets with RFID

RF Tex-Log

• RFID on item level in fashion

VISTA

• Inventory Management with RFID in Returnable Transport Items (RTI)

30 REWE Group RFID – DC roll-out

Rosbach

Rüsseina

Wiesloch

31 REWE Group RFID - Display project

Project RF-Display

32 REWE Group RFID – Display readpoints

4.RE 550

Supplier REWE DC Markets

12.SH 8. Passage

5.RE

13.SH 9. Passage

631Lager Stelle

1.SH

9. Passage

6.RE

14.SH 10. Passage

675Supplier / CHEP 2.RE

3.SH

g

Date: YYYY.MM.DDTime: HH:MM:SSPalett: SSCC / GRAI

EPCIS:

7.WE 785

Partner16. Disposal

Display: SGTINReadpoint: SGLN, WA-GateBusiness Step: shipping In stores receiving identical

with shipping gate

15.SH 11. Passage

33 REWE Group RFID – Display installation

Markets

Receiving Gate Passage Gate

34 REWE Group RFID – Display Devicemanagement

Filialien

Devicemanagement

35 REWE Group RFID – Display alerts

SaleBack11 2 64 5 73

Market

Promotion

+60-3-4-7-14

DisposalTransfer Sales floor

Goods receiptStore

Goods issueSuppliert

-6

Goods receiptDC

Goods issue DC

OrderSales floor(Passage)

StoreSuppliert DC DC

Alerts with an adequate lead time allows anAlerts with an adequate lead time allows anerror correction in a due time!

36 REWE Group RFID – Tex-Log project

Project Tex-Log

37 REWE Group RFID -

2

Supplier toom Market

Store Sales area

4.Table

5.Hallstand

RFID labelswill removed

71

9.RE

2.RE

3.Gate

6.RFID Shelf

Hallstand 7.Check-out

1.SH

8. SH

Gate

38 REWE Group RFID -

Smart-ShelfRFID-Gate RFID Checkout

39 REWE Group RFID -

Project Vista

40 REWE Group RFID -

SGTIN(= serialisierte EAN)( )

S i l Shi i C t i C d (SSCC)Serial Shipping Container Code (SSCC)(= NVE)

Global Returnable/Individual Asset Identification (GRAI/GIAI)(= EAN-loading equipment ID)( EAN loading equipment ID)

Roll Container, Satten, Iso-Boxen, etc,

41 REWE Group RFID -

Submited THM, Norderstedt VISTA Circulation Owner

RC Plastik gelb YES REWE intern REWE

RC Cigarettes YES REWE intern REWE

Europalette NO open owner

DD-Palette NO open owner

Chep Palete (1/1, ½, ¼ ) YES open Chep (Pool)

RC Flowers smal YES open CC (Pool)

RC Flowers big NO open CC (Pool)

Roll Box (Shipper) NO REWE intern REWE

RC 3 iti TK (St ll ) NO REWE i t REWERC 3-seitig TK (Stelle) NO REWE intern REWE

Einwegdisplay NO open owner

TKK Box farbig YES REWE intern REWE

Plastik Pal H1 NO open ownerp

Satte E1 – E3 NO open REWE

IFCO Kiste YES open IFCO (Pool)

Ph 7 Ch

42 REWE Group RFID -

WE/WA

KE

WE/WA

Phase 2:RC Plastik,

Phase 6: Beverage Tray, CC Rolli

Phase 7: Chep Palett

Norderstedt

WE/WADC 81 SHRE

Bocci

KERC Plastik,Zigaretten RC, Retouren RC

Phase 5: EuroFlower container

DC 84

DisposalPhase 1:ISO Box / RC

SHO&GRE

O&G (n.n.)If

Phase 4: Ifco

KE

WE/WA

KE

WE/WAIfco

KEPhase 3:Recycling„Gelber Sack“ StelleLehrte

43 REWE Group -

"Nothing in the world is as powerful as an idea whose time has come." Victor Hugo Writer

https://supplier.rewe-group.com