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This tutorial will guide you through the steps to draw the
following map using the Quick Processing stencil.
Quick Processing Tutorial
Hr31.5015
Day
Hr
5
Week
Day
Takt RateKgHr
666.67
Hay Demand
DemandLOQDay
20
Weight Per LOQ
KgLOQ
500
LOQ = Bale
Z0005
Takt RateKgHr
125.00
Whole Grain Demand
DemandLOQDay
75
Weight Per LOQ
KgLOQ
25
LOQ = Bag
Z0140
Takt RateKgHr
83.33
Mixed Grain Demand
DemandLOQDay
50
Weight Per LOQ
KgLOQ
25
LOQ = Bag
Z0150
InventoryLOQ
20
LOQ = Bale
Weight Per LOQ
KgLOQ500
A0040
Hay
Hr15.00
Comp. Inventory
Requirement
KgDay
10000.00
Days of Inventory
Day1.00
Grain Farm
A0050
Supplier Lead Time
Day3
Comp. Supplier Requirement
KgDay
19449.87
InventoryLOQ
25
LOQ = Tons
Weight Per LOQ
KgLOQ1000
A0060
Raw
Hr19.28
Comp. Inventory
Requirement
KgDay
19449.87
Days of Inventory
Day1.29
Grain Separator
1
C
LOQ (Local Output) = Tons
LOQ Cycle Rate
LOQHr
1
Weight Per LOQ
KgLOQ
1000
A0070
Step Yield %80
Min55.00
Whole Grain
Process Lead Time
Min55
InventoryLOQ
5
LOQ = Tons
Weight Per LOQ
KgLOQ1000
A0080
Hr24.10
Comp. Inventory
Requirement
KgDay
3111.98
Days of Inventory
Day1.61
InventoryLOQ
1
LOQ = Tor
Weight Per LOQ
KgLOQ1000
A0090
Quinoa Grain
Hr230.40
Comp. Inventory
Requirement
KgDay
65.10
Days of Inventory
Day15.36
Refining and Mixing
1
LOQ (Local Output) = Bags
LOQ Cycle Rate
LOQHr
15
Weight Per LOQ
KgLOQ
25
A0100
Step Yield %100
Min25.00
Process Lead Time
Min25
InventoryLOQ
105
LOQ = Bag
Weight Per LOQ
KgLOQ25
A0110
Mixed Grain
Comp. Inventory
Requirement
KgDay
1250.00
Days of Inventory
Day2.10
eVSM Data
QuickProces
sing
6.23.0051.2
DIW% %100
DIW% %100
DIW% %100
DIW% %100
DIW% %100
DIW% %95
DIW% %100
DIW% %100
DIW% %100
DIW% %5
UOW% %80
Excess Takeoff
KgDay2448
Cost Allocation
%4
UOW% %20
Excess Takeoff
KgDay0
Cost Allocation
%96
1
1
1
1
1
2
2
2
2 2
3
3
3
3
3
3
3
4
4
4
4
Setup TimeMinDay
40
Scrap %4
3
On your Desktop, click
the “Start eVSM” icon.
1
Click to enable
macros.Click “Trust all from
publisher” to avoid the
security notice in future.
3
4
If you see a message like this,
you must “Enable” macros.
2
Start eVSMStep 1:
4
5
Quick_eVSM
Learn eVSM BasicsStep 2:
Avoid re-sizing eVSM shapes. Instead
grow the drawing page when needed.
To resize the page, hold down the “Ctrl”
key, and then drag any page edge to the
required size. This method works on all
four edges of the page.
2
VSM
Save your Visio file and then
insert a new page via the right-
mouse menus on the page-tabs.
5
6
Learn eVSM Basics
eVSM Help resources are available
here. Try clicking each help button
and learn what it does.
1
Blue icons in the main stencil
represent families of shapes. Drag
out the Transport icon.
3
Use the shape’s
right-mouse menus
to turn it into a car
4
7
Initiate the map for Quick ProcessingStep 3:
Time and Unit Center
Customer Center
Drag out the red icons from
the Quick Processing
Stencil first. This is very
important!
Enter the
available hours
per day and
days per week.
5
Click the Open button
and select the Quick
Processing Stencil and
click OK.
1
2
5
Week
Day
15
Day
Hr
eVSM Data
QuickProces
sing
7.03.0127.2
8
Initiate the map for Quick Processing
Align all shapes
to the grid as you
drop them.
3
Enter the
demand
weight.
4
Grain Customer
Takt RateLbHr
Auto
Demand Weight
LbDay
1875
Z00051
9
5
Week
Day
15
Day
Hr
eVSM Data
QuickProces
sing
7.03.0127.2 Draw the Flow for Raw GrainsStep 4:
Supplier Center
Activity Center
Inventory Center
Grain Farm
Supplier Lead Time
Day2
A0020
1
Raw Grains
LOQ = Ton
InventoryLOQ
25
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A00301
Separator
1
LOQ (Local Output) = Ton
Utilization %Auto
LOQ Cycle Rate
LOQHr
1
Weight Per LOQ
LbLOQ
1000
Step Yield %80
Process Lead Time
Min55
A00401
Green icons in the Quick
eVSM stencils are called
“Centers.” Use these to create
the flow.
1
Fill in the data as shown
for all shapes. Double-
click the unit to change
from Week to Day.
2
Do not change any blue
“Auto” values. These
will get calculated
automatically later.
3
10
Grain Customer
Takt RateLbHr
Auto
Demand Weight
LbDay
1875
Z00051
Draw the Flow for Raw Grains
Grains
LOQ = Ton
InventoryLOQ
5
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A00501
11
5
Week
Day
15
Day
Hr
eVSM Data
QuickProces
sing
7.03.0127.2
Grain Farm
Supplier Lead Time
Day2
A0020
1
Raw Grains
LOQ = Ton
InventoryLOQ
25
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A00301
Separator
1
LOQ (Local Output) = Ton
Utilization %Auto
LOQ Cycle Rate
LOQHr
1
Weight Per LOQ
LbLOQ
1000
Step Yield %80
Process Lead Time
Min55
A00401
Draw the Flow for HayStep 5:
Inventory Center
Customer Center
Drag out a Customer
Center and Inventory
Center for the Hay flow.
1
12
Grain Customer
Takt RateLbHr
Auto
Demand Weight
LbDay
1875
Z00051
Grains
LOQ = Ton
InventoryLOQ
5
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A00501
Draw the Flow for Hay
Hay Customers
Takt RateLbHr
Auto
Demand Weight
LbDay
10000
Z00601
Hay
LOQ = Bale
InventoryLOQ
20
Weight Per LOQ
LbLOQ500
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A00701
Fill in the data as
shown for all
shapes.
2
13
5
Week
Day
15
Day
Hr
eVSM Data
QuickProces
sing
7.03.0127.2
Grain Farm
Supplier Lead Time
Day2
A0020
1
Raw Grains
LOQ = Ton
InventoryLOQ
25
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A00301
Separator
1
LOQ (Local Output) = Ton
Utilization %Auto
LOQ Cycle Rate
LOQHr
1
Weight Per LOQ
LbLOQ
1000
Step Yield %80
Process Lead Time
Min55
A00401
Draw the Flow for Mixed GrainStep 6:
Inventory Center
Customer Center
Activity Center
Drag out a Customer
Center, Activity Center,
and two Inventory Centers
for the Mixed Grains flow.
1
14
Grain Customer
Takt RateLbHr
Auto
Demand Weight
LbDay
1875
Z00051
Grains
LOQ = Ton
InventoryLOQ
5
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A00501
Hay Customers
Takt RateLbHr
Auto
Demand Weight
LbDay
10000
Z00601
Hay
LOQ = Bale
InventoryLOQ
20
Weight Per LOQ
LbLOQ500
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A00701
Draw the Flow for Mixed Grain
Mixed Grain
Customers
Takt RateLbHr
Auto
Demand Weight
LbDay
1250
Z00801
Mixed Grain
LOQ = Bag
InventoryLOQ
105
Weight Per LOQ
LbLOQ25
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A00901
Mixing
1
LOQ (Local Output) = Bag
Utilization %Auto
LOQ Cycle Rate
LOQHr
15
Weight Per LOQ
LbLOQ
25
Step Yield %100
Process Lead Time
Min25
A01001
Quinoa
LOQ = Ton
InventoryLOQ
1
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A01101
Fill in the data as
shown for all
shapes.
2
15
5
Week
Day
15
Day
Hr
eVSM Data
QuickProces
sing
7.03.0127.2
Grain Farm
Supplier Lead Time
Day2
A0020
1
Raw Grains
LOQ = Ton
InventoryLOQ
25
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A00301
Separator
1
LOQ (Local Output) = Ton
Utilization %Auto
LOQ Cycle Rate
LOQHr
1
Weight Per LOQ
LbLOQ
1000
Step Yield %80
Process Lead Time
Min55
A00401
Add ArrowsStep 7:
Drag out arrows from the
Main Stencil as shown to
visualize the flow.
1
16
Grain Customer
Takt RateLbHr
Auto
Demand Weight
LbDay
1875
Z00051
Grains
LOQ = Ton
InventoryLOQ
5
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A00501
Hay Customers
Takt RateLbHr
Auto
Demand Weight
LbDay
10000
Z00601
Hay
LOQ = Bale
InventoryLOQ
20
Weight Per LOQ
LbLOQ500
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A00701
Mixed Grain
Customers
Takt RateLbHr
Auto
Demand Weight
LbDay
1250
Z00801
Mixed Grain
LOQ = Bag
InventoryLOQ
105
Weight Per LOQ
LbLOQ25
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A00901
Mixing
1
LOQ (Local Output) = Bag
Utilization %Auto
LOQ Cycle Rate
LOQHr
15
Weight Per LOQ
LbLOQ
25
Step Yield %100
Process Lead Time
Min25
A01001
Quinoa
LOQ = Ton
InventoryLOQ
1
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A01101
Add Arrows
17
5
Week
Day
15
Day
Hr
eVSM Data
QuickProces
sing
7.03.0127.2
Grain Farm
Supplier Lead Time
Day2
A0020
1
Raw Grains
LOQ = Ton
InventoryLOQ
25
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A00301
Separator
1
LOQ (Local Output) = Ton
Utilization %Auto
LOQ Cycle Rate
LOQHr
1
Weight Per LOQ
LbLOQ
1000
Step Yield %80
Process Lead Time
Min55
A00401
Sequence Path 1Step 8:
Hold down the Shift key
and select the green
shapes in the order shown.
This will be path 1.
1
Click the Sequence button.
2
A
B C
18
Grain Customer
Takt RateLbHr
Auto
Demand Weight
LbDay
1875
Z00051
Grains
LOQ = Ton
InventoryLOQ
5
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A00501
Hay Customers
Takt RateLbHr
Auto
Demand Weight
LbDay
10000
Z00601
Hay
LOQ = Bale
InventoryLOQ
20
Weight Per LOQ
LbLOQ500
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A00701
Mixed Grain
Customers
Takt RateLbHr
Auto
Demand Weight
LbDay
1250
Z00801
Mixed Grain
LOQ = Bag
InventoryLOQ
105
Weight Per LOQ
LbLOQ25
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A00901
Mixing
1
LOQ (Local Output) = Bag
Utilization %Auto
LOQ Cycle Rate
LOQHr
15
Weight Per LOQ
LbLOQ
25
Step Yield %100
Process Lead Time
Min25
A01001
Quinoa
LOQ = Ton
InventoryLOQ
1
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A01101
Sequence Path 1
D
E
19
5
Week
Day
15
Day
Hr
eVSM Data
QuickProces
sing
7.03.0127.2
Grain Farm
Supplier Lead Time
Day2
A0020
1
Raw Grains
LOQ = Ton
InventoryLOQ
25
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A00301
Separator
1
LOQ (Local Output) = Ton
Utilization %Auto
LOQ Cycle Rate
LOQHr
1
Weight Per LOQ
LbLOQ
1000
Step Yield %80
Process Lead Time
Min55
A00401
Sequence Path 2Step 9:
DIW% %100
DIW% %100
DIW% %100
Again, hold down the Shift key,
select the shapes in order for Path
2, then click the Sequence button.
2
These sequence arrows
show the first path with the
data attached.
1
A
20
Grain Customer
Takt RateLbHr
Auto
Demand Weight
LbDay
1875
Z00051
Grains
LOQ = Ton
InventoryLOQ
5
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A00501
Hay Customers
Takt RateLbHr
Auto
Demand Weight
LbDay
10000
Z00601
Hay
LOQ = Bale
InventoryLOQ
20
Weight Per LOQ
LbLOQ500
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A00701
Mixed Grain
Customers
Takt RateLbHr
Auto
Demand Weight
LbDay
1250
Z00801
Mixed Grain
LOQ = Bag
InventoryLOQ
105
Weight Per LOQ
LbLOQ25
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A00901
Mixing
1
LOQ (Local Output) = Bag
Utilization %Auto
LOQ Cycle Rate
LOQHr
15
Weight Per LOQ
LbLOQ
25
Step Yield %100
Process Lead Time
Min25
A01001
Quinoa
LOQ = Ton
InventoryLOQ
1
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A01101
Sequence Path 2
DIW% %100
B
C
DE
21
5
Week
Day
15
Day
Hr
eVSM Data
QuickProces
sing
7.03.0127.2
Grain Farm
Supplier Lead Time
Day2
A0020
1
Raw Grains
LOQ = Ton
InventoryLOQ
25
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A00301
Separator
1
LOQ (Local Output) = Ton
Utilization %Auto
LOQ Cycle Rate
LOQHr
1
Weight Per LOQ
LbLOQ
1000
Step Yield %80
Process Lead Time
Min55
A00401
DIW% %100
DIW% %100
DIW% %100
Sequence Path 3Step 10:
Again, hold down the Shift key,
select the shapes in order for Path
3, then click the Sequence button.
2
DIW% %100
22
Grain Customer
Takt RateLbHr
Auto
Demand Weight
LbDay
1875
Z00051
Grains
LOQ = Ton
InventoryLOQ
5
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A00501
Hay Customers
Takt RateLbHr
Auto
Demand Weight
LbDay
10000
Z00601
Hay
LOQ = Bale
InventoryLOQ
20
Weight Per LOQ
LbLOQ500
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A00701
Mixed Grain
Customers
Takt RateLbHr
Auto
Demand Weight
LbDay
1250
Z00801
Mixed Grain
LOQ = Bag
InventoryLOQ
105
Weight Per LOQ
LbLOQ25
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A00901
Mixing
1
LOQ (Local Output) = Bag
Utilization %Auto
LOQ Cycle Rate
LOQHr
15
Weight Per LOQ
LbLOQ
25
Step Yield %100
Process Lead Time
Min25
A01001
Quinoa
LOQ = Ton
InventoryLOQ
1
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A01101
DIW% %100
Sequence Path 3
A
B
The sequence arrows with
data attached are now
shown for paths 1 and 2.
1
DIW% %100
DIW% %100
DIW% %100
23
5
Week
Day
15
Day
Hr
eVSM Data
QuickProces
sing
7.03.0127.2
Grain Farm
Supplier Lead Time
Day2
A0020
1
Raw Grains
LOQ = Ton
InventoryLOQ
25
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A00301
Separator
1
LOQ (Local Output) = Ton
Utilization %Auto
LOQ Cycle Rate
LOQHr
1
Weight Per LOQ
LbLOQ
1000
Step Yield %80
Process Lead Time
Min55
A00401
DIW% %100
DIW% %100
DIW% %100
DIW% %100
Again, hold down the Shift key,
select the shapes in order for Path
4, then click the Sequence button.
2
Sequence Path 4Step 11:
24
Grain Customer
Takt RateLbHr
Auto
Demand Weight
LbDay
1875
Z00051
Grains
LOQ = Ton
InventoryLOQ
5
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A00501
Hay Customers
Takt RateLbHr
Auto
Demand Weight
LbDay
10000
Z00601
Hay
LOQ = Bale
InventoryLOQ
20
Weight Per LOQ
LbLOQ500
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A00701
Mixed Grain
Customers
Takt RateLbHr
Auto
Demand Weight
LbDay
1250
Z00801
Mixed Grain
LOQ = Bag
InventoryLOQ
105
Weight Per LOQ
LbLOQ25
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A00901
Mixing
1
LOQ (Local Output) = Bag
Utilization %Auto
LOQ Cycle Rate
LOQHr
15
Weight Per LOQ
LbLOQ
25
Step Yield %100
Process Lead Time
Min25
A01001
Quinoa
LOQ = Ton
InventoryLOQ
1
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A01101
DIW% %100
A
B
DIW% %100
DIW% %100
DIW% %100
DIW% %100
The sequence arrows with
data attached are now
shown for paths 1, 2, and 3.
1
Sequence Path 4
25
5
Week
Day
15
Day
Hr
eVSM Data
QuickProces
sing
7.03.0127.2
Grain Farm
Supplier Lead Time
Day2
A0010
Raw Grains
LOQ = Ton
InventoryLOQ
25
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A0020
Separator
1
LOQ (Local Output) = Ton
Utilization %Auto
LOQ Cycle Rate
LOQHr
1
Weight Per LOQ
LbLOQ
1000
Step Yield %80
Process Lead Time
Min55
A0030
DIW% %100
DIW% %100
DIW% %100
DIW% %100
Create Path Numbers Based on Sequence ArrowsStep 12:
Click Auto Path to
automatically generate
path numbers based on
the sequence arrows.
2
After clicking Auto Path,
the path numbers are
added.
NOTE: Your path numbers may be
different than shown but the calculations
will still be correct.
123
123
123
Click Auto Tag to
automatically re-order the
tag numbers based on the
sequence arrows.
3
4
26
Grain Customer
Takt RateLbHr
Auto
Demand Weight
LbDay
1875
Z0010
Grains
LOQ = Ton
InventoryLOQ
5
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A0040
Hay Customers
Takt RateLbHr
Auto
Demand Weight
LbDay
10000
Z0020
Hay
LOQ = Bale
InventoryLOQ
20
Weight Per LOQ
LbLOQ500
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A0050
Mixed Grain
Customers
Takt RateLbHr
Auto
Demand Weight
LbDay
1250
Z0030
Mixed Grain
LOQ = Bag
InventoryLOQ
105
Weight Per LOQ
LbLOQ25
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A0080
Mixing
1
LOQ (Local Output) = Bag
Utilization %Auto
LOQ Cycle Rate
LOQHr
15
Weight Per LOQ
LbLOQ
25
Step Yield %100
Process Lead Time
Min25
A0070
Quinoa
LOQ = Ton
InventoryLOQ
1
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A0060
DIW% %100
DIW% %100
DIW% %100
DIW% %100
DIW% %100
DIW% %100
Create Path Numbers Based on Sequence Arrows
The sequence arrows with
data attached are now
shown for all paths.
1
12 1
24
24
24
3 3
4
27
5
Week
Day
15
Day
Hr
eVSM Data
QuickProces
sing
7.03.0127.2
Grain Farm
Supplier Lead Time
Day2
A0010
Raw Grains
LOQ = Ton
InventoryLOQ
25
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A0020
Separator
1
LOQ (Local Output) = Ton
Utilization %Auto
LOQ Cycle Rate
LOQHr
1
Weight Per LOQ
LbLOQ
1000
Step Yield %80
Process Lead Time
Min55
A0030
DIW% %100
DIW% %100
DIW% %100
DIW% %100
123
123
123
Update Sequence DataStep 13:
The Sequence Arrows can be hidden
or shown by clicking the Show
Sequence button. To simplify the map,
the arrows will now be hidden.
3
28
Grain Customer
Takt RateLbHr
Auto
Demand Weight
LbDay
1875
Z0010
Grains
LOQ = Ton
InventoryLOQ
5
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A0040
Hay Customers
Takt RateLbHr
Auto
Demand Weight
LbDay
10000
Z0020
Hay
LOQ = Bale
InventoryLOQ
20
Weight Per LOQ
LbLOQ500
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A0050
Mixed Grain
Customers
Takt RateLbHr
Auto
Demand Weight
LbDay
1250
Z0030
Mixed Grain
LOQ = Bag
InventoryLOQ
105
Weight Per LOQ
LbLOQ25
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A0080
Mixing
1
LOQ (Local Output) = Bag
Utilization %Auto
LOQ Cycle Rate
LOQHr
15
Weight Per LOQ
LbLOQ
25
Step Yield %100
Process Lead Time
Min25
A0070
Quinoa
LOQ = Ton
InventoryLOQ
1
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A0060
DIW% %100
DIW% %95
DIW% %100
DIW% %100
DIW% %100
DIW% %5
12 1
24
24
24
3 3
4
Update Sequence Data
Change the Grains
DIW% to 95%.
1
Change the Quinoa
DIW% to 5%.
2
29
5
Week
Day
15
Day
Hr
eVSM Data
QuickProces
sing
7.03.0127.2
Grain Farm
Supplier Lead Time
Day2
A0010
Raw Grains
LOQ = Ton
InventoryLOQ
25
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A0020
Separator
1
LOQ (Local Output) = Ton
Utilization %Auto
LOQ Cycle Rate
LOQHr
1
Weight Per LOQ
LbLOQ
1000
Step Yield %80
Process Lead Time
Min55
A0030
123
123
123
Add-OnsStep 14:
Activity Center
Activity Setup
Activity Scrap
Enter the setup
time for the
“Separator” activity.
2
Note how all these yellow add-on names start
with the word “Activity.” Yellow Add-ons that
follow a green Center can only be used with
that Center. So, these “Activity…” add-ons can
be used only with the Activity Center.
1
SetupsStUpDay
1
Time Per Setup
MinStUp
40
30
Grain Customer
Takt RateLbHr
Auto
Demand Weight
LbDay
1875
Z0010
Grains
LOQ = Ton
InventoryLOQ
5
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A0040
Hay Customers
Takt RateLbHr
Auto
Demand Weight
LbDay
10000
Z0020
Hay
LOQ = Bale
InventoryLOQ
20
Weight Per LOQ
LbLOQ500
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A0050
Mixed Grain
Customers
Takt RateLbHr
Auto
Demand Weight
LbDay
1250
Z0030
Mixed Grain
LOQ = Bag
InventoryLOQ
105
Weight Per LOQ
LbLOQ25
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A0080
Mixing
1
LOQ (Local Output) = Bag
Utilization %Auto
LOQ Cycle Rate
LOQHr
15
Weight Per LOQ
LbLOQ
25
Step Yield %100
Process Lead Time
Min25
A0070
Quinoa
LOQ = Ton
InventoryLOQ
1
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A0060
12 1
24
24
24
3 3
4
Add-Ons
Enter the scrap percent
for the “Mixing” activity.
3
Scrap %4
31
5
Week
Day
15
Day
Hr
eVSM Data
QuickProces
sing
7.03.0127.2
Grain Farm
Supplier Lead Time
Day2
A0010
Raw Grains
LOQ = Ton
InventoryLOQ
25
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A0020
Separator
1
LOQ (Local Output) = Ton
Utilization %Auto
LOQ Cycle Rate
LOQHr
1
Weight Per LOQ
LbLOQ
1000
Step Yield %80
Process Lead Time
Min55
A0030
DIW% %100
DIW% %100 DIW% %100
123
123
123
SetupsStUpDay
1
Time Per Setup
MinStUp
40
Add Arrow DataStep 15:
Sequence Center
Sequence Output Weight
Click the Show Seq button on
the toolbar to show the
Sequence Arrows again.
1
Drag out a Sequence
Output Weight add-on and
glue it under the DIW%
from Separator to Grains
and Separator to Hay.
2
UOW% %20
Cost Allocation
%96
32
Grain Customer
Takt RateLbHr
Auto
Demand Weight
LbDay
1875
Z0010
Grains
LOQ = Ton
InventoryLOQ
5
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A0040
Hay Customers
Takt RateLbHr
Auto
Demand Weight
LbDay
10000
Z0020
Hay
LOQ = Bale
InventoryLOQ
20
Weight Per LOQ
LbLOQ500
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A0050
Mixed Grain
Customers
Takt RateLbHr
Auto
Demand Weight
LbDay
1250
Z0030
Mixed Grain
LOQ = Bag
InventoryLOQ
105
Weight Per LOQ
LbLOQ25
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A0080
Mixing
1
LOQ (Local Output) = Bag
Utilization %Auto
LOQ Cycle Rate
LOQHr
15
Weight Per LOQ
LbLOQ
25
Step Yield %100
Process Lead Time
Min25
A0070
Quinoa
LOQ = Ton
InventoryLOQ
1
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A0060
DIW% %100
DIW% %100
DIW% %95
DIW% %100
DIW% %100
DIW% %100
DIW% %5
12 1
24
24
24
3 3
4
Scrap %4
Add Arrow Data
Enter cost allocations
and UOW% for both
add-ons.
3
To create more room, select
the Sequence Arrow and use
the yellow diamond to
change the curvature of the
arrow.
4
UOW% %80
Cost Allocation
%4
33
5
Week
Day
15
Day
Hr
eVSM Data
QuickProces
sing
7.03.0127.2
Grain Farm
Supplier Lead Time
Day2
A0010
Raw Grains
LOQ = Ton
InventoryLOQ
25
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A0020
Separator
1
LOQ (Local Output) = Ton
Utilization %Auto
LOQ Cycle Rate
LOQHr
1
Weight Per LOQ
LbLOQ
1000
Step Yield %80
Process Lead Time
Min55
A0030
DIW% %100
DIW% %100 DIW% %100
123
123
123
SetupsStUpDay
1
Time Per Setup
MinStUp
40
UOW% %20
Cost Allocation
%96
Add Resource CentersStep 16:
Drag out two resource
centers from the Quick
Processing stencil.
1
Fill in all data as
shown.
2
Resource CenterTechnician
Resource Time
HrDay
15
Resource Quantity RQ2
A0090all
Supervisor
Resource Time
HrDay
4
Resource Quantity RQ2
A0100all
34
Grain Customer
Takt RateLbHr
Auto
Demand Weight
LbDay
1875
Z0010
Grains
LOQ = Ton
InventoryLOQ
5
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A0040
Hay Customers
Takt RateLbHr
Auto
Demand Weight
LbDay
10000
Z0020
Hay
LOQ = Bale
InventoryLOQ
20
Weight Per LOQ
LbLOQ500
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A0050
Mixed Grain
Customers
Takt RateLbHr
Auto
Demand Weight
LbDay
1250
Z0030
Mixed Grain
LOQ = Bag
InventoryLOQ
105
Weight Per LOQ
LbLOQ25
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A0080
Mixing
1
LOQ (Local Output) = Bag
Utilization %Auto
LOQ Cycle Rate
LOQHr
15
Weight Per LOQ
LbLOQ
25
Step Yield %100
Process Lead Time
Min25
A0070
Quinoa
LOQ = Ton
InventoryLOQ
1
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A0060
DIW% %100
DIW% %100
DIW% %95
DIW% %100
DIW% %100
DIW% %100
DIW% %5
12 1
24
24
24
3 3
4
Scrap %4
UOW% %80
Cost Allocation
%4
Add Resource Centers
35
5
Week
Day
15
Day
Hr
Grain Farm
Supplier Lead Time
Day2
A0010
Raw Grains
LOQ = Ton
InventoryLOQ
25
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A0020
Separator
1
LOQ (Local Output) = Ton
Utilization %Auto
LOQ Cycle Rate
LOQHr
1
Weight Per LOQ
LbLOQ
1000
Step Yield %80
Process Lead Time
Min55
A0030
DIW% %100
DIW% %100
DIW% %100
123
123
123
SetupsStUpDay
1
Time Per Setup
MinStUp
40
UOW% %20
Cost Allocation
%96
Technician
Resource Time
HrDay
15
Resource Quantity RQ2
A0090all
Supervisor
Resource Time
HrDay
4
Resource Quantity RQ2
A0100all
Add Resource PipesStep 17:
Drag out Resource Pipes
from the Quick
Processing stencil to
show how the resources
are allocated.
1
Resource Pipe
eVSM Data
QuickProces
sing
7.03.0125.8
Resource PTMinLOQ40
Resource PTMinLOQ8
Resource PTMinLOQ25
Fill in all data as
shown.
3
36
Grain Customer
Takt RateLbHr
Auto
Demand Weight
LbDay
1875
Z0010
Grains
LOQ = Ton
InventoryLOQ
5
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A0040
Hay Customers
Takt RateLbHr
Auto
Demand Weight
LbDay
10000
Z0020
Hay
LOQ = Bale
InventoryLOQ
20
Weight Per LOQ
LbLOQ500
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A0050
Mixed Grain
Customers
Takt RateLbHr
Auto
Demand Weight
LbDay
1250
Z0030
Mixed Grain
LOQ = Bag
InventoryLOQ
105
Weight Per LOQ
LbLOQ25
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A0080
Mixing
1
LOQ (Local Output) = Bag
Utilization %Auto
LOQ Cycle Rate
LOQHr
15
Weight Per LOQ
LbLOQ
25
Step Yield %100
Process Lead Time
Min25
A0070
Quinoa
LOQ = Ton
InventoryLOQ
1
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A0060
DIW% %100
DIW% %100
DIW% %95
DIW% %100
DIW% %100
DIW% %100
DIW% %5
12 1
24
24
24
3 3
4
Scrap %4
UOW% %80
Cost Allocation
%4
Add Resource Pipes
Make sure the arrows
are glued to the tags
at each end.
2
To improve visibility, click
on an arrow and use the
yellow diamond to
change the curvature.
4
Resource PTMinLOQ6
37
5
Week
Day
15
Day
Hr
Grain Farm
Supplier Lead Time
Day2
A0010
Raw Grains
LOQ = Ton
InventoryLOQ
25
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeek
97249.35
Days of Inventory
Day1.29
A0020
Separator
1
LOQ (Local Output) = Ton
Utilization %103.73
LOQ Cycle Rate
LOQHr
1
Weight Per LOQ
LbLOQ
1000
Step Yield %80
Process Lead Time
Min55
A0030
DIW% %100
DIW% %100
DIW% %100
123
123
123
SetupsStUpDay
1
Time Per Setup
MinStUp
40
UOW% %20
Cost Allocation
%96
Technician
Resource Time
HrDay
15
Resource Quantity RQ2
A0090all
Supervisor
Resource Time
HrDay
4
Resource Quantity RQ2
A0100all
Solve the modelStep 18:
Click on the Check
button on the toolbar
to check for any
errors in the map.
1
When complete, verify
that all automatic blue
values were
calculated.
3
eVSM Data
QuickProces
sing
7.03.0125.8
Resource PTMinLOQ40
Resource PTMinLOQ8
Resource PTMinLOQ25
After addressing any
errors, click the Solve
button on the toolbar to
solve the map.
2
38
Grain Customer
Takt RateLbHr
125.00
Demand Weight
LbDay
1875
Z0010
Grains
LOQ = Ton
InventoryLOQ
5
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeek
15559.90
Days of Inventory
Day1.61
A0040
Hay Customers
Takt RateLbHr
666.67
Demand Weight
LbDay
10000
Z0020
Hay
LOQ = Bale
InventoryLOQ
20
Weight Per LOQ
LbLOQ500
Inventory Requirement
LbWeek
50000.00
Days of Inventory
Day1.00
A0050
Mixed Grain
Customers
Takt RateLbHr
83.33
Demand Weight
LbDay
1250
Z0030
Mixed Grain
LOQ = Bag
InventoryLOQ
105
Weight Per LOQ
LbLOQ25
Inventory Requirement
LbWeek
6250.00
Days of Inventory
Day2.10
A0080
Mixing
1
LOQ (Local Output) = Bag
Utilization %23.15
LOQ Cycle Rate
LOQHr
15
Weight Per LOQ
LbLOQ
25
Step Yield %100
Process Lead Time
Min25
A0070
Quinoa
LOQ = Ton
InventoryLOQ
1
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeek
325.52
Days of Inventory
Day15.36
A0060
DIW% %100
DIW% %100
DIW% %95
DIW% %100
DIW% %100
DIW% %100
DIW% %5
12 1
24
24
24
3 3
4
Scrap %4
UOW% %80
Cost Allocation
%4
Solve the model
Resource PTMinLOQ6
39
5
Week
Day
15
Day
Hr
Grain Farm
Supplier Lead Time
Day2
A0010
Raw Grains
LOQ = Ton
InventoryLOQ
25
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeek
97249.35
Days of Inventory
Day1.29
A0020
Separator
1
LOQ (Local Output) = Ton
Utilization %103.73
LOQ Cycle Rate
LOQHr
1
Weight Per LOQ
LbLOQ
1000
Step Yield %80
Process Lead Time
Min55
A0030
DIW% %100
DIW% %100
DIW% %100
123
123
123
SetupsStUpDay
1
Time Per Setup
MinStUp
40
UOW% %20
Cost Allocation
%96
Technician
Resource Time
HrDay
15
Resource Quantity RQ2
A0090all
Supervisor
Resource Time
HrDay
4
Resource Quantity RQ2
A0100all
Add Lead Time ChartStep 19:
Lead Time Chart
Drag out a Lead Time
Chart from the Quick
Processing stencil.
1
Lead Time
Chart
all
eVSM Data
QuickProces
sing
7.03.0125.8
Resource PTMinLOQ40
Resource PTMinLOQ8
Resource PTMinLOQ25
Lead Time ChartDay
0 2 4 6 8 10 12 14 16 18
A0010
Grain Farm
A0020
Raw Grains
A0040
Grains
1
4.95
A0010
Grain Farm
A0020
Raw Grains
A0040
Grains
A0080
Mixed Grain
2
7.08
A0010
Grain Farm
A0020
Raw Grains
A0050
Hay
3
4.35
A0060
Quinoa
A0080
Mixed Grain
4
17.49
Right-click on the chart
shape and select “Plot
Ladder Chart”.
2
40
Grain Customer
Takt RateLbHr
125.00
Demand Weight
LbDay
1875
Z0010
Grains
LOQ = Ton
InventoryLOQ
5
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeek
15559.90
Days of Inventory
Day1.61
A0040
Hay Customers
Takt RateLbHr
666.67
Demand Weight
LbDay
10000
Z0020
Hay
LOQ = Bale
InventoryLOQ
20
Weight Per LOQ
LbLOQ500
Inventory Requirement
LbWeek
50000.00
Days of Inventory
Day1.00
A0050
Mixed Grain
Customers
Takt RateLbHr
83.33
Demand Weight
LbDay
1250
Z0030
Mixed Grain
LOQ = Bag
InventoryLOQ
105
Weight Per LOQ
LbLOQ25
Inventory Requirement
LbWeek
6250.00
Days of Inventory
Day2.10
A0080
Mixing
1
LOQ (Local Output) = Bag
Utilization %23.15
LOQ Cycle Rate
LOQHr
15
Weight Per LOQ
LbLOQ
25
Step Yield %100
Process Lead Time
Min25
A0070
Quinoa
LOQ = Ton
InventoryLOQ
1
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeek
325.52
Days of Inventory
Day15.36
A0060
DIW% %100
DIW% %100
DIW% %95
DIW% %100
DIW% %100
DIW% %100
DIW% %5
12 1
24
24
24
3 3
4
Scrap %4
UOW% %80
Cost Allocation
%4
Add Lead Time Chart
Resource PTMinLOQ6
Lead Time Chart
4
Supplier Lead Time
Legend
Non Value Added
Value Added
Here’s the
completed chart.
3
41
eVSM Data
QuickProces
sing
7.03.0125.8
5
Week
Day
15
Day
Hr
Grain Farm
Supplier Lead Time
Day2
A0010
Raw Grains
LOQ = Ton
InventoryLOQ
25
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeek
97249.35
Days of Inventory
Day1.29
A0020
Separator
1
LOQ (Local Output) = Ton
Utilization %103.73
LOQ Cycle Rate
LOQHr
1
Weight Per LOQ
LbLOQ
1000
Step Yield %80
Process Lead Time
Min55
A0030
DIW% %100
DIW% %100
DIW% %100
123
123
123
SetupsStUpDay
1
Time Per Setup
MinStUp
40
UOW% %20
Cost Allocation
%96
Technician
Resource Time
HrDay
15
Resource Quantity RQ2
A0090all
Supervisor
Resource Time
HrDay
4
Resource Quantity RQ2
A0100all
Resource PTMinLOQ40
Resource PTMinLOQ8
Resource PTMinLOQ25
Add Resource Balance ChartStep 20:
Resource Balance Chart
Right-click on the chart
shape and select “Plot
Chart”.
2
Drag out the
Resource Balance
Chart from the Quick
Processing stencil.
1
Resource
Balance
42
Grain Customer
Takt RateLbHr
125.00
Demand Weight
LbDay
1875
Z0010
Grains
LOQ = Ton
InventoryLOQ
5
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeek
15559.90
Days of Inventory
Day1.61
A0040
Hay Customers
Takt RateLbHr
666.67
Demand Weight
LbDay
10000
Z0020
Hay
LOQ = Bale
InventoryLOQ
20
Weight Per LOQ
LbLOQ500
Inventory Requirement
LbWeek
50000.00
Days of Inventory
Day1.00
A0050
Mixed Grain
Customers
Takt RateLbHr
83.33
Demand Weight
LbDay
1250
Z0030
Mixed Grain
LOQ = Bag
InventoryLOQ
105
Weight Per LOQ
LbLOQ25
Inventory Requirement
LbWeek
6250.00
Days of Inventory
Day2.10
A0080
Mixing
1
LOQ (Local Output) = Bag
Utilization %23.15
LOQ Cycle Rate
LOQHr
15
Weight Per LOQ
LbLOQ
25
Step Yield %100
Process Lead Time
Min25
A0070
Quinoa
LOQ = Ton
InventoryLOQ
1
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeek
325.52
Days of Inventory
Day15.36
A0060
DIW% %100
DIW% %100
DIW% %95
DIW% %100
DIW% %100
DIW% %100
DIW% %5
12 1
24
24
24
3 3
4
Scrap %4
UOW% %80
Cost Allocation
%4
Resource PTMinLOQ6
Add Resource Balance Chart
Here’s the
completed chart.
3
Resource Balance Chart
Min
/Da
y
0
200
400
600
800
1000
1200
1400
1600
1800
2000
A0090
Techn
ician
A0100
Sup
erviso
r
Separator
SeparatorSeparatorSeparatorSeparatorSeparator
Mixing
MixingMixingMixingMixingMixing
SeparatorSeparatorSeparatorSeparatorSeparatorSeparatorSeparatorSeparator
Mixing
MixingMixingMixingMixingMixingMixingMixing
Resource Usage PT VA
Legend
Effective Resource Time
43
eVSM Data
QuickProces
sing
7.03.0125.8
5
Week
Day
15
Day
Hr
Grain Farm
Supplier Lead Time
Day2
A0010
Raw Grains
LOQ = Ton
InventoryLOQ
25
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeek
97249.35
Days of Inventory
Day1.29
A0020
Separator
1
LOQ (Local Output) = Ton
Utilization %103.73
LOQ Cycle Rate
LOQHr
1
Weight Per LOQ
LbLOQ
1000
Step Yield %80
Process Lead Time
Min55
A0030
123
123
123
SetupsStUpDay
1
Time Per Setup
MinStUp
40
Technician
Resource Time
HrDay
15
Resource Quantity RQ2
A0090all
Supervisor
Resource Time
HrDay
4
Resource Quantity RQ2
A0100all
Making VA/NVA Timeline VisibleStep 21:
Hr19.28
Min55.00
DIW% %100
DIW% %100
DIW% %100
UOW% %20
Cost Allocation
%96
Resource PTMinLOQ40
Resource PTMinLOQ8
Resource PTMinLOQ25
Check the visibility
box for Non Value
Added
2
Check the visibility
box for Value Added
3
Once you click OK, the
timeline will appear under
the appropriate centers
4
44
Grain Customer
Takt RateLbHr
125.00
Demand Weight
LbDay
1875
Z0010
Grains
LOQ = Ton
InventoryLOQ
5
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeek
15559.90
Days of Inventory
Day1.61
A0040
Hay Customers
Takt RateLbHr
666.67
Demand Weight
LbDay
10000
Z0020
Hay
LOQ = Bale
InventoryLOQ
20
Weight Per LOQ
LbLOQ500
Inventory Requirement
LbWeek
50000.00
Days of Inventory
Day1.00
A0050
Mixed Grain
Customers
Takt RateLbHr
83.33
Demand Weight
LbDay
1250
Z0030
Mixed Grain
LOQ = Bag
InventoryLOQ
105
Weight Per LOQ
LbLOQ25
Inventory Requirement
LbWeek
6250.00
Days of Inventory
Day2.10
A0080
Mixing
1
LOQ (Local Output) = Bag
Utilization %23.15
LOQ Cycle Rate
LOQHr
15
Weight Per LOQ
LbLOQ
25
Step Yield %100
Process Lead Time
Min25
A0070
Quinoa
LOQ = Ton
InventoryLOQ
1
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeek
325.52
Days of Inventory
Day15.36
A0060
12 1
24
24
24
3 3
4
Scrap %4
Add Resource Balance Chart
Hr24.10
Hr15.00
Hr31.50
Min25.00
Hr230.40
DIW% %100
UOW% %80
Cost Allocation
%4
DIW% %100
DIW% %95
DIW% %100
DIW% %100
DIW% %100
DIW% %5
Resource PTMinLOQ6
If you would like to
make the VA/NVA
timeline visible, first
click the Views button
1
45
Recommended