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Quality of 206 Local Parts
Presentation Board
KHORDAD - TIR
Parts Reactivity in last two months
NO. % RESPONSIBILITY
Nr of supplier defects announced by QP and accepted by QCPM 77 QP GHORBANI
- including S Defect 6 8% QCPM ABDALI
- including FUNCTIONAL Defect 17 22% QCPM ABDALI
- including ASPECT Defect 60 78% QCPM ABDALI
Reactivity Board in Last two monthsReactivity Board in Last two months
STAPSTAP: Short term action plan : Short term action plan MTAPMTAP: Middle term action plan: Middle term action plan
Total Alerts 77
STAP presented 66 85.7%
STAP not presented 11 14.3%
MTAP Accepted 55 71.5%
MTAP not
accepted
MTAP Refused by Sapco OR QCPM
2 2.5%
MTAP not presented 20 26%
REACTIVITY BOARD
Nr of part defects seen on the line - 1387
13
28
20
41
0
4
2
4
0
5
10
15
20
25
30
35
40
45
50
1 2 3 4 5 6 7 8 9 10 11 12
Nr of non S defect Nr of S Defects
REACTIVITY BOARD
8
30
19 205
2
3
18
0
5
10
15
20
25
30
35
40
1 2 3 4 5 6 7 8 9 10 11 12
WithOut Midle Term A.P.
Midle Term A.P.(Nr.)
REACTIVITY BOARD
9
30
19
30
4
2
3
8
0
5
10
15
20
25
30
35
40
1 2 3 4 5 6 7 8 9 10 11 12
WithOut Short Term A.P.
Short Term A.P.(Nr.)
Parts Reactivity PPM of rejected from lineParts Reactivity PPM of rejected from line
PPM DEFECT OF SAFTEY PARTS
0
2000040000
60000
80000
100000120000
140000
160000
1 2 3 4 5 6 7 8 9 10 11 12
Safety suppliers Mass ProductionSafety suppliers Mass Production AuditAudit
Mass production AuditThird Round 87
• Ten Suppliers have been audited.
Suppliers pushed to follow action plans.
• Five action plans have been closed since last Quality Committee.
• Rest of them will be followed by review action plan meeting in Sapco or supplier sites.
Following of 206 Mass Production Audits and Action Plans(Third Round 87)
4
67
8 89 9 9
1011
12
1 1 1 1 12
3 34 4
5
0
5
10
15
20
25
30
35
40
45
50
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
Iranian Weeks
Nr
Audit Forecast Realisation Acceptation A.P. Acceptation A.P. forecast
206 Suppliers Demerit Point
0
10
20
30
40
50
60
70
AID
CO
GG
SFo
uman
Chi
mie
Iran
Sayn
aPG
SPa
rs N
avad
Gat
heka
ran
FSS
Sepe
hr Ii
liaKa
mka
nFo
ulad
fam
Behr
izan
Pis
hro
Akhs
han
Ahan
gari
Nov
in
Iran
Spar
e pa
rtsSh
adro
Mac
hine
Rin
g O
Las
tic (I
RTA
CO
) M
CP1
(sea
t)M
CP2
(bum
per)
Mas
hhad
Par
t Saz
iPe
yvan
d Az
in k
hodr
oEg
zoz
khod
roKa
bl K
hodr
oH
amga
m K
hodr
oLo
la K
hodr
oM
adad
N
ikan
Pla
stic
sKu
ban
Kar
IKAM
CO
DEN
A G
HAT
EHYa
dak
Saz
Gha
leb IK
IDFA
RAK
OLO
ON PS
SIK
AFC
O GPI
Behn
oor
VEN
US
GLA
SS MW
MIra
nian
San
den
JAM
SAZ
Demerit Point updated demerit
Target
Non Conformity : 3ptsMain Non Conformity: 10ptsTarget: < 5 Non conformities (max 15pts) 0 Main Non Conformities
Supplier w ith closed action plan
Synthesise of Defects(Percentage)
REACTIVITY; 23%
SURVEY PLAN; 26%
PROCESS; 16%
FINAL PRODUCT; 13%
INCOMING Materials; 23%
THANK YOU FOR YOUR ATTENTION
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