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Puckman Ornament. Liisi Vink-Lainas Troy High School . Jillian Gavin Tamarac High School. Design. Why the Puckman Ornament?. RPI school spirit Decorate many locations Uses multiple MILL processes Inexpensive production. Components. Body. Plastic injection molding ABS - PowerPoint PPT Presentation
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Puckman Ornament
Liisi Vink-Lainas Troy High School
Jillian Gavin Tamarac High
School
Design
Why the Puckman Ornament?
RPI school spirit Decorate many locations Uses multiple MILL processes Inexpensive production
Components
Body Plastic injection molding
ABS
Plastic donated Hands and feet included in mold
Face Abrasive water jet cutting
ABS
Plastic donated Ultrasonic welding or adhesive bonding
Hat and Stick Plastic injection molding ABS Plastic donated Ultrasonic welding or adhesive bonding
Wind-up/ Music Mechanism
Purchased Fight song
Base Top- Abrasive water jet cutting Bottom- Plastic injection molding Laser engrave “RENSSELAER” on edge ABS Plastic donated Connection for wind-up mechanism
Dome
Vacuum molding
Plastic donated
Ultrasonic welding
Alternative 2D Fewer parts Abrasive water jet cutting ABS Plastic donated
ProcessesMILL Process Components
Plastic Injection Molding Body, Hat, Stick, Bottom of baseAbrasive Water Jet Cutting Face, Top of base, *Alternative
bodyVacuum Molding DomeUltrasonic Welding Connecting partsLaser Engraving/ Adhesive Bonding
“RENSSELAER” Engraved on side of base
CNC Machining Create molds for plastic injection molding
Materials CostMaterials Quantity of
UnitPrice for Single Unit
Total Price
ABS Plastic Sufficient for 400 units
Donated $0
Vacuum Molding Plastic
Sufficient for 400 units
Donated $0
Metal Molds 2 $500 $1000Wind-up Mechanism
400 $.70- $1.00(Allibaba.com)
$300- $400
Total $1300- $1400
Total Price Per Unit: $3.50
Questions?
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