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Oil & Gas, Petrochemicals, and Infrastructure Solutions
March 2010
Punj Lloyd’s specific experience in EPC Business
Oil & Gas, Petrochemicals, and Infrastructure Solutions
March 2010
Major On-going EPC Projects
• Coke Drum Structure Package (CDSP) of Delayed Coker Unit for Phase III Refinery Project of Mangalore Refinery & Petrochemicals Ltd., Mangalore
Unit and its Capacity :
Delayed Coker Unit (DCU) : 3 MMTPA (Process Licensor – Lummus, CB&I Company)
Oil & Gas, Petrochemicals, and Infrastructure Solutions
March 2010
Major On-going EPC Projects
• Coke Drum Structure Package (CDSP) of Delayed Coker Unit for Phase III Refinery Project of Mangalore Refinery & Petrochemicals Ltd., Mangalore
Scope:
Residual Process Design & Detailed Engineering Procurement & Supply Transportation & Storage Fabrication Inspection, Construction, Installation, Testing, Mechanical Completion Pre-Commissioning, Commissioning and Performance Guarantee Test Runs assistance
Key Facts:
- Date of Award of preliminary FOA : 31st August 2009 - Scheduled Completion : September 2011
- Contract Value : 105 Million USD - Project Management Consultant : M/s. Engineers India Limited
- Detailed Engineering sub-contractor : M/s. Punj Lloyd Engineering (PLL Group Company)
Oil & Gas, Petrochemicals, and Infrastructure Solutions
March 2010
Major On-going EPC Projects
• Motor Spirit Quality (MSQ) Upgradation Project, Indian Oil Corpn. Ltd., Barauni Refinery
Sub-Units and their Capacities :
a) Reformate Splitter Unit (RSU) : 274,000 TPA (Process Licensor – Axens)
b) Naphtha Hydrotreating Unit (NHDT): 183,000 TPA (Process Licensor – Axens)
c) C5 – C6 Isomerization Unit (ISOM): 126,000 TPA (Process Licensor – Axens)
d) Prime G+ : 322,000 TPA (LCN) + 81,000 TPA (HCN)
e) Nitrogen Generation Unit : 850 Nm³/hr capacity
Oil & Gas, Petrochemicals, and Infrastructure Solutions
March 2010
Major On-going EPC Projects
• Motor Spirit Quality (MSQ) Upgradation Project, Indian Oil Corpn. Ltd., Barauni Refinery
Scope:
Residual Process Design & Detailed Engineering Procurement & Supply Transportation & Storage Fabrication Inspection, Construction, Installation, Testing, Mechanical Completion Pre-Commissioning, Commissioning and Performance Guarantee Test Runs
Key Facts:
- Date of Award of preliminary FOA : 1st May 2008 - Scheduled Completion : March 2010
- Contract Value : 165 Million USD - Project Management Consultant : M/s. Toyo Engineering India Limited
- Detailed Engineering sub-contractor : M/s. Punj Lloyd Engineering (PLL Group Company)
Oil & Gas, Petrochemicals, and Infrastructure Solutions
March 2010
Major On-going EPC Projects
• Delayed Coker Unit (DCU) & LPG Merox Unit, Indian Oil Corpn. Ltd., Gujarat Refinery
Sub-Units and their Capacities :
a) Delayed Coker Unit (DCU) : 3.7 MMTPA (Process Licensor – Foster Wheeler)
b) Coker LPG Merox Unit : 150 MTPA (Process Licensor – UOP)
Oil & Gas, Petrochemicals, and Infrastructure Solutions
March 2010
Major On-going EPC Projects
• Delayed Coker Unit (DCU) & LPG Merox Unit, Indian Oil Corpn. Ltd., Gujarat Refinery Scope:
Residual Process Design & Detailed Engineering Procurement & Supply Transportation & Storage Fabrication Inspection, Construction, Installation, Testing, Mechanical Completion Pre-Commissioning, Commissioning and Performance Guarantee Test Runs
Key Facts:
- Date of Award of FOA : 11th December 2007 ; Scheduled Completion : April 2010- Contract Value : 149 Million USD - Project Management Consultant : M/s. Toyo Engineering India Limited, Mumbai
- Detailed Engineering sub-contractor : M/s. Aker Kvaerner Powergas Limited, Mumbai alongwith M/s. Punj Lloyd Engineering (PLL Group Company)
Oil & Gas, Petrochemicals, and Infrastructure Solutions
March 2010
Major On-going EPC Projects
• Sulphur Block, Bharat Oman Refineries Ltd., Bina (M.P.)
Sub-Units and their Capacities : a) Sulphur Recovery Unit (SRU) : 360 TPD (Process Licensor – EIL)b) Amine Recovery Unit (ARU) : 470 TPH (Process Licensor – EIL)c) Tail Gas Treating Unit (TGT) : 360 TPD (Process Licensor – Siirtec Nigi)d) Sour Water Stripping Unit (SWS)- 1 : 125 TPH (Process Licensor – EIL)e) Sour Water Stripping Unit (SWS)- 2 : 49 TPH (Process Licensor – EIL)
Oil & Gas, Petrochemicals, and Infrastructure Solutions
March 2010
Major On-going EPC Projects
Sulphur Block, Bharat Oman Refineries Ltd., Bina (M.P.)
Scope:
• Residual Process Design & Detailed Engineering• Procurement & Supply• Transportation & Storage• Fabrication• Inspection, Construction, Installation, Testing, Mechanical Completion• Pre-Commissioning, Commissioning and Performance Guarantee Test Runs
Key Facts:
- Date of Award of LOI : 3rd August, 2007 - Scheduled Completion : April 2010 - Contract Value : 146 Million USD - Project Management Consultant : EIL - Detailed Engineering sub-contractor : M/s. Aker Kvaerner Powergas Limited,
Mumbai alongwith M/s. Punj Lloyd Engineering (PLL Group Company)
Oil & Gas, Petrochemicals, and Infrastructure Solutions
March 2010
Major EPC Projects executed by PLL
• Hydrocracker Unit, Indian Oil Corpn. Ltd., Haldia
- Unit Capacities : Hydrocracker Unit (HCU) : 1.7 MMTPA
Oil & Gas, Petrochemicals, and Infrastructure Solutions
March 2010
Major EPC Projects executed by PLL
• Hydrocracker Unit, Indian Oil Corpn. Ltd., Haldia
Scope: • Residual Process Design & Detailed Engineering• Procurement & Supply• Transportation & Storage• Fabrication• Inspection, Construction, Installation, Testing, Mechanical Completion• Pre-Commissioning, Commissioning and Performance Guarantee Test Runs
Key Facts: - Date of Award of LOI : 6th November, 2006 ; Date of Completion : December 2009
- Contract Value : 192.17 Million USD - Process Licensors : M/s. Axens
- Project Management Consultant : M/s. Lurgi India Company Limited, New Delhi - Detailed Engineering sub-contractor : M/s. Aker Kvaerner Powergas Limited,
Mumbai / Punj Lloyd Engineering
Oil & Gas, Petrochemicals, and Infrastructure Solutions
March 2010
Major EPC Projects executed by PLL
• Hydrogen Generation Unit (HGU), Indian Oil Corpn. Ltd., Haldia - Punj Lloyd Scope : Residual Process Design, Detailed Engineering, Procurement, Supply,
Manufacture, Fabrication, Inspection & Expediting, Transportation, Storage, Maintenance, Construction, Installation,
Testing, Pre-commissioning, Commissioning, Performance Guarantee Run and Handing over on Single Point Responsibility basis.
- Date of Award of LOI : 6th November, 2006 ; Date of Completion : June 2009
- Contract Value : 66.6 Million USD
- Sub-Units and their Capacities : a) Hydrogen Generation Unit (HGU) : 70,000 TPA
- Process Licensors : M/s. Technip
- Project Management Consultant : M/s. Lurgi India Company Limited, New Delhi
- Detailed Engineering sub-contractor : M/s. Aker Kvaerner Powergas Limited, Mumbai / Punj Lloyd Engineering
Oil & Gas, Petrochemicals, and Infrastructure Solutions
March 2010
Major EPC Projects executed by PLL• Motor Spirit Quality Upgradation (MSQ) Project, Indian Oil Corpn. Ltd., Haldia Refinery - Punj Lloyd Scope : Residual Process Design, Detailed Engineering, Procurement, Supply, Manufacture, Fabrication, Inspection & Expediting, Transportation, Storage, Maintenance, Construction, Installation, Testing, Pre-commissioning, Commissioning, Performance Guarantee Run and Handing over - Date of Award of LOI : 1st January, 2004 ; Date of Completion : December 2005
- Contract Value : 43.9 Million USD
- Sub-Units and their Capacities : a) Naphtha Splitter : 385,000 MT/YRb) Naphtha Hydrotreater : 82,000 MT/YRc) Reformate Splitter : 182,000 MT/YRd) Isomerization – LPG Recovery : 122,000 MT/YRe) Selective Hydrogenation : 200,000 MT/YRf ) FCC Gasoline Splitter : 200,000 MT/YRg) Prime G+ Selective Hydrodesulphurization : 160,000 MT/YR
- Process Licensor : M/s. Axens - Project Management Consultant : M/s. Lurgi India Company Limited, New Delhi - Detailed Engineering sub-contractor : M/s. Aker Kvaerner Powergas Limited, Mumbai
Oil & Gas, Petrochemicals, and Infrastructure Solutions
March 2010
Major EPC Projects executed by PLL
• Sulphur Block and Vis Breaker Unit (VBU) for Chennai Petroleum Corpn Ltd. (CPCL), Chennai
- EPC Contractor : Petrofac International, Sharjah
- Punj Lloyd Scope : Engineering, Procurement & Construction of the Visbreaker Unit (3,600 MT/SD),
Sulphur Recovery Unit (2X90 TPD), Amine Treater / Amine Regenerator Unit and Sour Water Stripper.
- Date of Award of LOI : 29th December, 2001 ; Date of Completion : August, 2003
- Contract Value : 65 Million USD
- Sub-Units and their Capacities :
a) Vis Breaker Unit (VBU) : 3,600 TPD
b) Sulphur Recovery Unit : 2 x 90 TPD
- Process Licensors : M/s. ABB for Vis Breaker Unit, M/s. EIL for Sulphur Recovery Unit
- Project Management Consultant : EIL, New Delhi
Oil & Gas, Petrochemicals, and Infrastructure Solutions
March 2010
Major Industrial Construction Projects executed by PLL
• Hydrocracker Unit, Indian Oil Corpn. Ltd., Panipat Refinery
- EPC Contractor : Daelim Engineering Company, Korea
- Punj Lloyd Scope : Erection of equipment, Structural work, fabrication & erection of Piping, Painting and
Fireproofing for Hydrocracker Unit (1.7 MMTPA) at Panipat Refinery
- Date of Award of LOI : 10th February, 2003
- Date of Completion : September 2005
- Project Management Consultant : EIL, New Delhi
• Hydrocracker Unit, Indian Oil Corpn. Ltd., Mathura Refinery
- EPC Contractor : Executed on Conventional Basis directly by IOCL
- Punj Lloyd Scope : Erection of equipment, machinery, structural works, fabrication & erection of piping,
insulation, fire proofing, painting, electrical & instrumentation works for Hydrocracker Unit of Matching
Secondary Processing Facilities Project.
- Date of Award of LOI : 17th April, 1998
- Date of Completion : June 2000
- Project Management Consultant : EIL, New Delhi
Oil & Gas, Petrochemicals, and Infrastructure Solutions
March 2010
Major Industrial Construction Projects executed by PLL (Cont…)
• Sulphur Block, Kochi Refineries Ltd., Kochi (Kerala)
- EPC Contractor : Petrofac International, Sharjah - Punj Lloyd Scope : Civil & structural work, fabrication, erection of process equipment, machinery, &
erection of piping, electrical, instrumentation, insulation, fire proofing and painting works of the Sulphur Recovery Unit (3*72TPD), Amine Regeneration Unit and Sour Water Stripper, including supplies & related engineering for construction
- Date of Award of LOI : 29th December, 1997- Date of Completion : March 2000
- Project Management Consultant : EIL, New Delhi
• Sulphur Block, Indian Oil Corpn. Ltd., Mathura Refinery
- EPC Contractor : Petrofac International, Sharjah - Punj Lloyd Scope : Civil & structural work, erection of process equipment, machinery, fabrication &
erection of piping, electrical, instrumentation, insulation, fireproofing and painting works of the Sulphur Recovery Unit (3x60TPD), Amine Regeneration Unit and Sour Water Stripper, including supplies & related construction and procurement engineering/ supplies
- Date of Award of LOI : 31st January, 1998 - Date of Completion : October 1999
- Project Management Consultant : EIL, New Delhi
Oil & Gas, Petrochemicals, and Infrastructure Solutions
March 2010
Thank you very much for your attention.Thank you very much for your attention.
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