Presentation on Pro-e 1

PRESENTATION ON PRO-EPRESENTATION ON PRO-E

PREPARED BY:PREPARED BY: BHUJANGA KUMAR ADAPABHUJANGA KUMAR ADAPA

DARSHAN TANKDARSHAN TANK RAKESH SINGH RAKESH SINGH

SANDEEP TARIYALSANDEEP TARIYAL

CONTENTS

1.ANY ANGLE VISE2.STEAM STOPVALVE3.FUEL INJECTOR4.THREE WAY VALVE5.CRANE HOOK

ANY ANGLE VISEANY ANGLE VISE

ANY ANGLE VISE

COMPONENTS• COMPOUND

CENTER MEMBER• COMPOUND TOOL

HOLDER• DOWEL PIN • DRILL ROD• ECCENTRIC• HEAD CAP SCREW• HEXAGONAL

SOCKET SCREW

• FLAT SOCKET SCREW

• ROUND HEAD SCREW

• LOCKING HANDLE• LOWER PLATE• UPPER PLATE• SADDLE• UPPER COMPOUND

MEMBER

ANY ANGLE VISE-WORKING

It is mainly used for clamping of components. An angle vise includes a body with a curvilinear guide rail having a predetermined number of graduation holes on its outer surface, the holes being arranged in a manner such that a line connecting the centers of the graduation holes is a curve with a same center of curvature as the guide rail and located in equal intervals,

COMPOUND CENTER COMPOUND CENTER MEMBERMEMBER

COMPOUND TOOL HOLDERCOMPOUND TOOL HOLDER

SCALESCALE

HEAD CAP SCREWHEXAGONAL SOCKET SCREW

FLAT SOCKET SCREWROUND HEAD SCREW

LOWER PLATELOWER PLATE

LOCKING HANDLELOCKING HANDLE

SADDLESADDLE

UPPER COMPOUND MEMBERUPPER COMPOUND MEMBER

EXPLODED VIEWEXPLODED VIEW

STEAM STOP VALVESTEAM STOP VALVE

WORKING• Steam Stop Valve is used to cut off the

flow of steam whenever required during emergency trips or shutdown.

• Mainly used in Power Plants & Process Industries having application of steam.

• Size depends on Pressure, Temperature & flow of steam.

• Usually hydraulically or Pneumatically regulated depending on size.

COMPONENTS

• BRIDGE• BUSH• COVER• GLAND• HAND-WHEEL• HOUSING

• NUT

• PILLAR

• SCREW

• SPINDLE

• STUD

• VALVE

• VALVE-SEAT

BRIDGEBRIDGE

HOUSING

HAND-WHEEL

SPINDLE

VALVE

PILLARPILLARSTUDSTUD

SCREW & BUSHSCREW & BUSH

VALVE SEAT & COVERVALVE SEAT & COVER

STEAM STOP VALVESTEAM STOP VALVE

VALVE SECTIONVALVE SECTION

DIFFERENT VIEWSDIFFERENT VIEWS

EXPLODED VIEWEXPLODED VIEW

FUEL INJECTORFUEL INJECTOR

WHAT IS A FUEL INJECTORWHAT IS A FUEL INJECTOR

A fuel injector is an electronically controlled A fuel injector is an electronically controlled valve which is provided with fuel from the fuel valve which is provided with fuel from the fuel pump and is capable of opening and closing pump and is capable of opening and closing many times per second.many times per second.

The amount of fuel injected in engine is The amount of fuel injected in engine is determined by the amount of time the injector determined by the amount of time the injector stays open.stays open.

They are mounted in the intake manifold so They are mounted in the intake manifold so that they spray the fuel directly at the intake that they spray the fuel directly at the intake valves.valves.

COMPONENTSCOMPONENTS

HousingHousing Air Release ScrewAir Release Screw BarrelBarrel Delivery ValveDelivery Valve Delivery SpringDelivery Spring Oil Intake PipeOil Intake Pipe Pinion Pinion

Plunger Plunger RackRack Oil Outlet ScrewOil Outlet Screw SpringSpring Spring HolderSpring Holder Valve Seat Valve Seat Spring SeatSpring Seat

HOUSINGHOUSING

DIFFERENT VIEWSDIFFERENT VIEWS

EXPLODED VIEWEXPLODED VIEW

THREE WAY STOP VALVETHREE WAY STOP VALVE

COMMERCIAL USECOMMERCIAL USE

COMPONENTSCOMPONENTS HousingHousing Top Valve Top Valve Bottom ValveBottom Valve FlangeFlange GlandGland SpindleSpindle PinPin StudStud HandleHandle Hexagonal BoltHexagonal Bolt KeyKey NutNut

HOUSING

TOP VALVETOP VALVE

FLANGEFLANGE

GLANDGLAND

SPINDLESPINDLE

PINPIN

STUDSTUD

HANDLEHANDLE

EXPLODED VIEWEXPLODED VIEW

CRANE HOOKCRANE HOOK

COMPONENTSCOMPONENTSCover PlateCover PlateEyeEyeHookHookLinkLinkNutNutPinPinPulleyPulley

Cover PlateCover Plate

EyeEye

HookHook

LinkLink

PULLEYPULLEY

DIFFERENT VIEWSDIFFERENT VIEWS

EXPLODED VIEWEXPLODED VIEW

PROJECT ON UGPROJECT ON UG

CONTENTS

1.TAIL STOCK2.PIPE VICE3.MOBILE

TAIL-STOCKTAIL-STOCK

TAIL-STOCKTAIL-STOCKCOMPONENTSCOMPONENTS

BARRELBARREL

BODYBODY

CENTRECENTRE

CLAMPING LEVERCLAMPING LEVER

FEATHERFEATHER

HAND-WHEELHAND-WHEEL

KEYKEY

NUTNUT

SET SCREWSET SCREW

SPINDLESPINDLE

SPINDLE BEARINGSPINDLE BEARING

STUDSTUD

BODYBODY

HAND-WHEELHAND-WHEEL

DETAILED VIEWDETAILED VIEW

EXPLODED VIEWEXPLODED VIEW

PPIIPPEE

VVIICCEE

PIPE VICEPIPE VICE

COMPONENTSCOMPONENTS

BODYBODY HANDLE BARHANDLE BAR HANDLE SCREWHANDLE SCREW JAWJAW SET SCREWSET SCREW

BODYBODY

JAWJAW

SET SCREWSET SCREW

ASSEMBLYASSEMBLY

EXPLODED VIEWEXPLODED VIEW

PHONEPHONE

PRESS TOOL DESIGNPRESS TOOL DESIGN

COMPONENTSCOMPONENTS

ALLEN BOLTALLEN BOLT SPRINGSPRING STRIPPERSTRIPPER TOP THRUST PLATETOP THRUST PLATE TRANSFER PINTRANSFER PIN

TOP THRUST PLATETOP THRUST PLATE

STRIPPER PLATESTRIPPER PLATE

BLANKING PUNCHBLANKING PUNCH

BALL CAGE RETAINERBALL CAGE RETAINER

GUIDE BUSHGUIDE BUSH

BLANKING DIEBLANKING DIE

CLACULATIONSCLACULATIONS

Data Provided By ClientData Provided By Client

1.1. Material : Mild SteelMaterial : Mild Steel

2.2. Shear Force : 300N/mmShear Force : 300N/mm22

3.3. Sheet Thickness : 2 mmSheet Thickness : 2 mm

Clearance per sideClearance per side

= C * T * = C * T * √Ω√Ωmaxmax/10/10= 0.005 * 2 * √300/10= 0.005 * 2 * √300/10= 0.0054772= 0.0054772~ ~ 0.06 mm/side0.06 mm/side.. clearance is given to the punch in case clearance is given to the punch in case

of piercing.of piercing. clearance is given to die in case of clearance is given to die in case of

blanking.blanking.

Cutting ForceCutting Force

= l * t * = l * t * ΩΩmaxmax

= (l= (l11 + l + l22) * t * Ω) * t * Ωmaxmax

ll11 = 450.9616, l = 450.9616, l22 = 140.2702 = 140.2702

= 354742.68 N= 354742.68 N

= 35474.268 kg= 35474.268 kg

FFcutting cutting = 35.474268 T= 35.474268 T

Factor Of SafetyFactor Of Safety

FFsh = sh = 35.474 * 1.2535.474 * 1.25

= 44.34 T= 44.34 T

Pitch (Advancement)Pitch (Advancement) =102.5 mm =102.5 mm

Scrap BridgeScrap Bridge

=1.2 * t=1.2 * t

=1.2 * 2=1.2 * 2

= 2.4 mm= 2.4 mm

Utility FactorUtility Factor

=Area Of Component/Pitch * Width=Area Of Component/Pitch * Width

Area = 6554.9147 mmArea = 6554.9147 mm22

Pitch * Width = 11012.6 mmPitch * Width = 11012.6 mm

= 0.5952= 0.5952

= 59.52 %= 59.52 %

~ 60 %~ 60 %

Die Plate ThicknessDie Plate Thickness

Td = Td = 33√F√Fshsh

=35.39 mm=35.39 mm

~ ~ 40 mm40 mm

Punch HolderPunch Holder

=0.75 * T=0.75 * Tdd

=0.75 * 40=0.75 * 40

~ 30 mm~ 30 mm

Stripper PlateStripper Plate= 0.5 * T= 0.5 * Tdd

= 20 mm = 20 mm

Top PlateTop Plate

1.25 * T1.25 * Td d for M.S for M.S

1.5 * T1.5 * Td d for C.Ifor C.I

= 1.25 * 40= 1.25 * 40

= 50 mm= 50 mm

Bottom PlateBottom Plate

1.25 * Td for M.S1.25 * Td for M.S

2 * Td for C.I2 * Td for C.I

= 70 mm= 70 mm