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8/22/2019 PPAP Guidline Cove
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Suppl ier
Product ion Part Approval Process
PPAP GUIDELINES FORSUBMISSION
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PRODUCTION PART APPROVAL PROCESS REQUIREMENTS
PACKAGE WILL BE SUPPLIED FREE OF CHARGE
DOCUMENTATION MUST BE IN ENGLISH
PURCHASE ORDER # INCLUDED ON PACKING SLIP & PSW SHEET
SAMPLES OF PARTS AS REQUIRED
SIGNED WARRANT FROM SUPPLIER
CORRECT SUBMISSION LEVEL PER HEC PURCHASING
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PRODUCTION PART APPROVAL PROCESS REQUIREMENTS
APPROVED METHOD OF SUBMISSION
3 Ring Binder / Soft Side Binder
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PRODUCTION PART APPROVAL PROCESS REQUIREMENTS
CONDITIONS REQUIRING SUBMISSION:
INITIAL PRODUCTION OF COMPONENT
CHANGE IN PROCESS, TOOLING, DESIGN
CHANGE IN SUPPLIERS LOCATION
CHANGE IN SUB-SUPPLIER
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PRODUCTION PART APPROVAL PROCESS REQUIREMENTS
SHIPMENT OF PPAP PACKAGE:
MUST BE PROTECTED TO PREVENT DAMAGED PARTS
MUST CLEARLY IDENTIFY AS PPAP SUBMISSION WITH SAMPLES
SAMPLES MUST BE LABELED, MARKED SO DATA CAN BE CORRELATED
PPAP PACKAGE MUST BE SENT SEPARATELY FROM OTHER
SHIPMENTS
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PRODUCTION PART APPROVAL PROCESS REQUIREMENTS
SHIPMENT OF INITIAL PRODUCTION:
NO PARTS SHIPPED / ACCEPTED UNTIL PPAP IS APPROVED
HEC PURCHASING WILL PROVIDE CONFIRMATION OF APPROVAL
HEC WILL INITIATE ALLOWANCE IF PARTS MUST SHIP PRIOR TO
ACCEPTANCE OF PPAP
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PRODUCTION PART APPROVAL PROCESS REQUIREMENTS
COMPLETION OF PPAP PACKAGE:
PPAP CHECKLIST
22 REQUIRED ITEMS TO COMPLETE PPAP PACKAGE
LEVEL OF SUBMISSION WILL DETERMINE # OF REQUIRED ITEMS TO BECOMPLETED
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PPAP
CHECKLISTREQUIRED
ITEMS
PRODUCTION PART APPROVAL PROCESS REQUIREMENTS
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PRODUCTION PART APPROVAL PROCESS REQUIREMENTS
TAB 1 REQUIREMENTS
SAMPLE PARTS WITH APPROPRIATE IDENTIFICATION
MULTIPLE CAVITY TOOLING WILL REQUIRE SAMPLES FROM EACH
CAVITY
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PRODUCTION PART APPROVAL PROCESS REQUIREMENTS
TAB 2 REQUIREMENTS
CURRENT RELEASED XXXXX DRAWING NUMBERED TO
CORRESPOND WITH DIMENSIONAL LAYOUT
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PRODUCTION PART APPROVAL PROCESS REQUIREMENTS
TAB 3 REQUIREMENTS
LAYOUT RESULTS INCLUDING ALL BLUEPRINT NOTES
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PRODUCTION PART APPROVAL PROCESS REQUIREMENTS
TAB 4 REQUIREMENTS
MATERIAL / FUNCTIONAL RESULTS
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PRODUCTION PART APPROVAL PROCESS REQUIREMENTS
TAB 5 REQUIREMENTS
APPEARANCE APPROVAL FORM (IF APPLICABLE)
SEE NEXT SLIDE FOR EXAMPLE
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PRODUCTION PART APPROVAL PROCESS REQUIREMENTS
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PRODUCTION PART APPROVAL PROCESS REQUIREMENTS
TAB 6 REQUIREMENTS
PROCESS CAPABILITY STUDIES / CPK REPORT (IF APPLICABLE)
SEE NEXT SLIDE FOR EXAMPLE
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PRODUCTION PART APPROVAL PROCESS REQUIREMENTS
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PRODUCTION PART APPROVAL PROCESS REQUIREMENTS
TAB 7 REQUIREMENTS
PROCESS CONTROL PLAN (IF APPLICABLE)
FORMAT PER AIAG MANUAL ADVANCED PRODUCT QUALITY PLANNING
AND CONTROL PLAN (APQP)
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PRODUCTION PART APPROVAL PROCESS REQUIREMENTS
TAB 8 REQUIREMENTS
PROCESS PFMEA (IF APPLICABLE)
FORMAT PER AIAG MANUAL POTENTIAL FAILURE MODE AND EFFECTS
ANALYSIS (FMEA THIRD EDITION)
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PRODUCTION PART APPROVAL PROCESS REQUIREMENTS
TAB 9 REQUIREMENTS
DESIGN DFMEA (IF APPLICABLE)
FORMAT PER AIAG MANUAL POTENTIAL FAILURE MODE AND EFFECTS
ANALYSIS (FMEA THIRD EDITION)
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PRODUCTION PART APPROVAL PROCESS REQUIREMENTS
TAB 10 REQUIREMENTS
GAGE STUDIES
AS REQUIRED BY HEC QUALITY ENGINEERING
PER AIAG MEASUREMENT SYSTEMS ANALYSIS (MSA)
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PRODUCTION PART APPROVAL PROCESS REQUIREMENTS
TAB 11 REQUIREMENTS
FLOW CHART OF PROCESS
PER AIAG ADVANCED PRODUCT QUALITY PLANNING AND CONTROL
PLAN (APQP) MANUAL
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PRODUCTION PART APPROVAL PROCESS REQUIREMENTS
TAB 12 REQUIREMENTS
PURCHASE ORDER NUMBER AND TOOL NUMBER (IF APPLICABLE)
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PRODUCTION PART APPROVAL PROCESS REQUIREMENTS
TAB 13 REQUIREMENTS
AIAG PPAP WARRANT PAGE
SEE NEXT SLIDE FOR EXAMPLE
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PRODUCTION PART APPROVAL PROCESS REQUIREMENTS
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PRODUCTION PART APPROVAL PROCESS REQUIREMENTS
TAB 14 REQUIREMENTS
SUPPLIER REQUEST FOR ENGINEERING APPROVAL (SREA)
SEE NEXT SLIDE FOR EXAMPLE
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MUST BE SUBMITTED AND APPROVEDPRIOR TO PPAP SUBMISSION
PRODUCTION PART APPROVAL PROCESS REQUIREMENTS
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PRODUCTION PART APPROVAL PROCESS REQUIREMENTS
TAB 15 REQUIREMENTS
CHANGE IN APPROVAL STATUS (CAS) IF APPLICABLE
SEE NEXT SLIDE FOR EXAMPLE
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MUST BE SUBMITTED PRIOR TO ANY CHANGE
PRODUCTION PART APPROVAL PROCESS REQUIREMENTS
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PRODUCTION PART APPROVAL PROCESS REQUIREMENTS
TAB 16 & 17 REQUIREMENTS
MATERIAL AND PLATING CERTIFICATIONS FROM ACCREDITED LAB
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PRODUCTION PART APPROVAL PROCESS REQUIREMENTS
TAB 18 REQUIREMENTS
IMDS REGISTRATION REQUIREMENTS
MUST BE APPROVED BY IMDS COORDINATOR
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PRODUCTION PART APPROVAL PROCESS REQUIREMENTS
TAB 19 REQUIREMENTS
PACKAGING APPROVAL FORM (IF APPLICABLE)
SEE NEXT SLIDE FOR EXAMPLE
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PRODUCTION PART APPROVAL PROCESS REQUIREMENTS
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PRODUCTION PART APPROVAL PROCESS REQUIREMENTS
TAB 20 REQUIREMENTS
SERIES TEST REPORT OR SPECIAL CHARACTERISTICS LIST
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