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PORTABLEPOWER SYSTEMS

CATALOGUE R3

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Thermon is an ISO 9001 Certified Electrical Fabrication Company, specializing in portable power and lighting equipment for both general purpose and hazardous areas.Thermon offers full package solutions to meet all your site power requirements whether it be a large scale Mega Project or a Major Plant Turnaround where Hazardous Rated equipment is required. We recognize that turnkey solutions are important to our customers and building long lasting supplier of choice relationships is our end goal.Thermon also fabricates many other electrical assemblies based on customer’s needs. This includes medium and high voltage power distribution skids based on specific engineered drawings, contactor panels, junction box assemblies, motor starter and control packages, EHT skids and various arrangements of switch racks. Contact Thermon Sales for any of your custom or engineered electrical requirements.

• True Plug & Play Cord Sets (i.e. Breakable under load even in Hazardous Areas)

• Quick Mount Scaffold Friendly Sub Panels

• Hazardous Rated Plug & Play Portable Power Products

• GFCI Breakers for Hazardous Areas• General Purpose Plug & Play

Portable Power Products

• High Voltage Skids to Connect to Utility Power

• Customized Electrical Fabrication• Rental and Purchase Options

Available• One Stop Shopping for Large Mega

Projects, Turnarounds Requiring Haz Loc Rated Equipment, and Plant Maintenance

Our Products

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GENERAL PURPOSE POWER SYSTEM DESCRIPTION

Site power infrastructure on large projects is a big job and getting the job done on time and within budget are Thermon’s main concerns. Thermon can cater to all site power infrastructure requirements interfacing with Utility power or the site 25 kV system all the way down to the user friendly voltages (600 - 120 VAC) required to power up lunch trailers, offices, washcars, welding machines, small tools like grinders, buffers, rod ovens, area lighting, task lighting, early energization of permanent buildings and pre-commissioning activities.

Site power should not be treated as an unknown indirect cost, contact Thermon to plan and accurately estimate the cost of installing the site power infrastructure requirements.

Thermon’s temporary power system is designed around the Plug & Play concept in the true sense, meaning that the connection can be made or broken under load and the source does not have to be isolated. Thermon uses Meltric connectors, the only NFPA 70E switch rated connectors on the market offering full arc flash compliance.

With proper planning at the engineering stage, extra reliability can be designed into the system by using ring bus designs or the customer may choose less expensive radial power system designs. Full construction work packages can be supplied giving installation contractors the ability to accurately estimate the install cost.

Thermon’s Overall Site General Purpose Power System

Temporary Power Distribution

UTILITY OR PLANT POWER

MAIN DISTRIBUTION CENTER (MDC)

REMOTE DISTRIBUTION CENTER (RDC)

MELTRIC PLUG & PLAYCONNECTOR100AMP 600 VOLT

600V45KVA208/120V

25KV500KVA600/347V

MELTRIC PLUG & PLAYCONNECTOR100AMP 600 VOLT

1000A SW600V

600V, 1000A, SPLITTER

3P, 100A 3P, 100A ...X 14

SOOW

3P, 100A

3P, 60A

MELTRIC

3C+G #10 AWG CABLE (SOOW)

WELDING BANK

PORTABLE LIGHT POLEASSEMBLE 1200 WATTS

MELTRIC 20 AMP600 VOLT

MASTERPANEL

ADDITIONAL SLAVE PANELTASK LIGHTING

SCAFFOLD SLAVE SUB PANEL

PLATFORM TOOLS

3C+G #10 AWG

GFCIBREAKERS

MELTRIC 30A 125/250V

ROD OVEN

SLAVE PANEL

GFCIBREAKERS

MELTRIC 60 AMP600 VOLT

2P, 60A125/250V

3P, 15A 3P, 15A 3P, 15A

3C+G #6 AWG CABLE (SOOW)

3P, 60A

2P, 30A 2P, 30A

RECEPTACLE

GFCI1P, 20A(X15)

3C+G #2 AWG

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Part number: SUM-MDC-600V-600A-GP

Part Number: SUM-MDC-500KVA-5kV-800A-GP

APPLICATIONS:• Distributing 600 VAC power throughout General Purpose

Areas• Connecting to diesel generators to distribute 600 VAC

power• Early energization of high mast lighting on construction

sites• Welding machines

RATINGS/FEATURES:• 3 ph, 4w, 600 VAC splitter with amp ratings up to 2000 amps• Main 600 VAC breaker up to 1200 amps with electronic trip

plug that can dial down to 50% of rating, enclosure heater included OR Main 600 VAC fused switch comes with fast acting arc flash fusing, 3R enclosure

• Feeder switches are 3R rated comes with with HRC fuses and female Meltric Plug & Play receptacle for fast connection to downstream equipment (fuse options available up to 400 amps)

• Engineered steel stand with lifting lugs and fork lift friendly• Outdoor rated and CSA approved

APPLICATIONS:• Connecting to site distribution up to 25 kV• Distributing 600 VAC power throughout General Purpose

Areas• Connecting to diesel generators to distribute 600 VAC

power• Early energization of high mast lighting on construction

sites• Welding machines

RATINGS/FEATURES:• Up to 1.5 MVA, 25kV-600/347 VAC, oil filled or dry type, 3R

transformer• 3 ph, 4w, 600 VAC splitter with amp ratings up to 2000 amps• Main 600 VAC breaker up to 1200 amps with electronic trip

plug that can dial down to 50% of rating, enclosure heater included OR Main 600 VAC fused switch comes with fast acting arc flash fusing, 3R enclosure

• Feeder switches are 3R rated comes with with HRC fuses and female Meltric Plug & Play receptacle for fast connection to downstream equipment (fuse options available up to 400 amps)

• Engineered steel stand with lifting lugs and fork lift friendly• Outdoor rated and CSA approved

MAIN DISTRIBUTION CENTER (MDC) – TYPE 1

MAIN DISTRIBUTION CENTER (MDC) – TYPE 2

9’, 3PH, 4 W SPLITTER

60 AMP 600VFUSIBLE SWITCH

LIFTINGPOINT

MAIN BREAKER ORFUSED SWITCH

HATCH FORCABLE ENTRY

60 AMP 600VFUSIBLE SWITCH

3” RIGIDAL. PIPE

200 AMP 600VFUSIBLE SWITCH

LIFTINGPIPE

WE OFFER FULL PACKAGE SOLUTIONS TO MEET YOUR NEEDS

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Part Number: SUM-MDC-SW-500KVA-5KV-800A-GP

Part Number: SUM-RDC-45KVA-600/208/120-225A-GP

APPLICATIONS:• Connecting to site distribution up to 25 kV using a ring bus

distribution design for increased reliability• Distributing 600 VAC power throughout General Purpose

Areas• Connecting to diesel generators to distribute 600 VAC

power• Early energization of high mast lighting on construction

sites• Welding machines

RATINGS/FEATURES:• Up to 1.5MVA, 25kV-600/347 VAC, oil filled or dry type, 3R

transformer• 3 ph, 4w, 600 VAC splitter with amp ratings up to 2000 amps• Main 600 VAC breaker up to 1200 amps with electronic trip plug that can dial down to 50% of rating, enclosure heater

included OR Main 600 VAC fused switch comes with fast acting arc flash fusing, 3R enclosure• Feeder switches are 3R rated comes with with HRC fuses and female Meltric Plug & Play receptacle for fast connection

to downstream equipment (fuse options available up to 400 amps)• Engineered steel stand with lifting lugs and fork lift friendly• Outdoor rated and CSA approved

APPLICATIONS:• Providing power to 600 or 480 VAC loads and 120/208 VAC

loads in General Purpose Areas

RATINGS/FEATURES:• Dual voltage panel consists of back side equipped with 600

VAC breakers and Meltric Plug & Play connectors for 600 VAC loads such as welding machines and area lighting

• Front side of dual voltage panel can handle up to 15 duplex receptacles fed from GFCI breakers in the adjacent 225 amp distribution panel

• Additional 120/208 VAC breakers can be added as required• Meltric Plug and Play connections used for Master and Slave

panels in adjacent work areas• Plug & Play connectors that can be energized or de-

energized under load i.e. “make” or “break” (no need for time consuming isolation practices)

• Up to 75 kVA transformer, 3R, various voltage options• Aluminum enclosure with pad lockable doors, powder coated

finish and stainless steel hardware• Engineered steel stand with lifting lugs and fork lift friendly• Optional protective roof and convenience lights available• Outdoor rated and CSA approved

MAIN DISTRIBUTION CENTER (MDC) – TYPE 3

REMOTE DISTRIBUTION CENTER (RDC) – TYPE 1

SWITCH500 kVA

TRANSFORMER

800 AMP 3W 600VBAR SPLITTER

LENGTH - 9’

DATA BOX

PROTECTOR COVERFOR THE TECK CABLE 25KV

BREAKERS

20A RECEPTACLE

20A-60A125/250V

FOR MASTERAND SLAVES

TRANSFORMER

20A 600VFOR AREALIGHTING

OR 60A FORWELDING

MACHINES

QUALITY IS OUR NUMBER #1 PRIORITY

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Part Number: SUM-MAS-125/250V-60A-GP

Part Number: SUM-SLAV-125/250V-30A-GP

APPLICATIONS:• Providing power to 120 VAC loads and Thermon Slave

panels in General Purpose Areas• Ideal for work on elevated platforms where additional Slave

panels are required on upper platforms that are in close proximity

• Ideal for construction work required at interconnecting pipe rack modules

RATINGS/FEATURES:• 1 x single phase, 125/250 VAC, 60 amp incoming Plug &

Play Meltric De-contactor• 2 x single phase, 125/250 VAC, 30 amp feeder / outgoing

Plug & Play Meltric Decontactor to provide power to Slave panels

• 3 x 20 amp, weatherproof duplex receptacles fed from GFCI breakers in upperpanel

• Patent protected scaffold / handrail friendly clamping devices• Lightweight aluminum enclosure with pad lockable doors,

powder coated finish and stainless steel hardware• Twistlock receptacles available upon request• Outdoor rated and CSA approved

APPLICATIONS:• Providing power to 120 VAC loads in General Purpose Areas• Ideal for work on elevated platforms• Ideal for construction work required at interconnecting pipe

rack modules

RATINGS/FEATURES:• 1 x single phase, 125/250 VAC, 30 amp incoming Plug &

Play Meltric De-contactor• 5 x 20 amp, weatherproof duplex receptacles fed from GFCI

breakers in upper panel• Ground faults can be reset locally on working platform• Patent protected scaffold / handrail friendly clamping devices• Lightweight aluminum enclosure with pad lockable doors,

powder coated finish and stainless steel hardware• Twistlock receptacles available upon request• Outdoor rated and CSA approved

MASTER PANEL

SLAVE PANEL

RAIN HOOD

HANDLE

BREAKERS

2 POLE 30A125/250V

20A RECEPTACLE

60A125/250V(MALE)

CLAMP

2 POLE 30A125/250V

CLAMP

RAIN HOOD

BREAKERS

20A RECEPTACLE

20A RECEPTACLE

20A RECEPTACLE

30A125/250V(MALE)

CLAMP

CLAMP

GET THE JOB DONE RIGHT AND ON BUDGET

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Part Number: SUM-STAG-125/250V-20A-GP

APPLICATIONS:• Providing power to 120 VAC loads and Thermon Slave

panels in General Purpose Areas• Ideal for work on elevated platforms• Ideal for construction work required at interconnecting

pipe rack modules

RATINGS/FEATURES:• 1 x single pole, 125/250 VAC, 20 amp incoming twist-lock

plug• 4 x 20 amp weatherproof GFCI receptacles fed from 2 x 20

amp, 1p breakers in upper compartment

STAGHORN PANEL

DUPLEXRECEPTACLES

GFCI WITH COVER

DUPLEX RECEPTACLESGFCI WITH COVER

HANDLE

125/250V MALE ENDTWIST-LOCK

RAIN HOOD

DUPLEX RECEPTACLESGFCI WITH COVER

TWO 20AMP, 120V, 1P,SQUARE D BREAKERS

WITH COVER

OUR SYSTEMS ARE DESIGNED TO SUPPORTMAINTENANCE AND CONSTRUCTION PERSONNEL BY GIVING WORKERS

SUPERIOR PRODUCTS

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Part Number: SUM-LED-120V-GP

Part Number: SUM-AM-120-750-LED-GP

APPLICATIONS:• Ideal for detailed work such as welding, cleaning, cutting

etc…in General Purpose Areas.• Providing task lighting on work platforms

RATINGS/FEATURES:• Lightweight approx. 6 Kg• Variable operating voltages ranging from 120-277 VAC• Durable polycarbonate lens• Nema 4X enclosure, IP 66• Patent protected scaffold / handrail friendly clamping devices

and safety lanyard• Receptacle / plug options available upon request• Outdoor rated and CSA approved

APPLICATIONS:• Provide general area lighting for parking lots, walkways,

laydown areas and open work areas in General Purpose Areas

RATINGS/FEATURES:• 3 x 750 watt equivalent LED floodlights, 120 VAC • Robust engineered steel base rated for wind loads when pole

is in fully extended position, forklift friendly base• Extends up to 9m (29’)• Optional input voltages available• Plug & Play quick connect at the bottom of the pole for quick

connection to incoming power• Outdoor rated and CSA approved

THERMON HANDY-LED

THERMON AREA MASTER

VUTRON SOOW3/C #12 AWG

LANYARD

MALECLAMP

VUTRON SOOW3/C #12 AWG

BRACKET

FEMALE

THE RIGHT PRODUCTS GET THE JOB DONE RIGHT

LED FLOOD LIGHTS 174/169 WATT, 120-277V

CLASS I, ZONE 2, GR A, B, C, D

PART # AMLED87YBU1

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Part Number: SUM-RTDC-150KVA-600V-120/208V-600A-GP

Part Number: SUM-120-8M-GP

APPLICATIONS:• Ideal for supplying power to project site infrastructure

i.e. lunch trailers, washcars, office trailers and office complexes, warehouse buildings, fabrication tents etc…in General Purpose Areas

RATINGS/FEATURES:• Up to 225 kVA transformer options• Distribution panel equipped with incoming breaker and

feeder breakers for trailers etc…• Optional fused disconnect available on primary side of

transformer• Optional terminal box assembly for connection to field cables

such that terminals are pre-wired to breakers.• Optional data panel available for site data cables, fiber etc.• Engineered steel stand with lifting lugs and fork lift friendly• Outdoor rated and CSA approved

APPLICATIONS:• Ideal for small tool power and lighting located in a work

area (i.e. drills, grinders, rod ovens, cutters, heaters etc…) in General Purpose Areas

RATINGS/FEATURES:• Various options available in SOOW cable including Vutron

and Super Vutron• Flexible power cable available in the following lengths; 8m,

15m, 30m, to be specified in part number when ordering• Watertight plugs and receptacles (options available for

receptacles and plugs based on user preference)• Outdoor rated and CSA approved

REMOTE TRAILER DISTRIBUTION CENTER (RTDC)

GENERAL PURPOSE CORDS

RELIABLE, USER-FRIENDLY AND SAFE

TRANSFORMER

FLEXIBLE SOOW3C#12AWG

DATA PANEL

FEMALECORD ENDS

ELECTRICPANEL

MALECORD ENDS

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Part Number: SUM-Y-GP

Part Number: SUM-CS-15M-30A-125/250V-GP

APPLICATIONS:• Ideal for work involving multiple power tools (i.e. grinders

and buffers) in General Purpose Areas

RATINGS/FEATURES:• Water tight plug and receptacles• Outdoor rated and CSA approvedPlug

GENERAL PURPOSE Y CORDS

PLUG & PLAY CORD SETS

THERMON’S PORTABLE POWER SYSTEMS AREDESIGNED FOR PLUG & PLAY

MALECORD ENDS

MELTRIC MALECORD ENDS

FEMALECORD ENDS

MELTRIC FEMALECORD ENDS

FEMALECORD ENDS

FLEXIBLE SOOW CABLE

APPLICATIONS:• Plug & Play connections from MDC’s to RDC’s (100 amp

cord set) in General Purpose Areas• Plug & Play connections from RDC’s to Masters (60 amp

cord set) in General Purpose Areas• Plug & Play connections from RDC’s to Slaves (30 amp cord

set) in General Purpose Areas• Plug & Play connections from Masters to Slaves (30 amp

cord set) in General Purpose Areas

RATINGS/FEATURES:• Various options available in SOOW cable including Vutron

and Super Vutron• Flexible power cable available in the following lengths; 8m,

15m, 30m, to be specified in the part number when ordering• Meltric Plug & Play connectors, switch rated and breakable

under load providing full Arc Flash protection for workers• Outdoor rated and CSA approved

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THERMON’S GENERAL PURPOSE RATED POWER SYSTEM KIT

Temporary Power Distribution

5 5 5

4

3

8

8

7

10 10 10

10

3 3 3

4 4 4 4 4

4

4

6

2

1

1

1 1 MAIN PANEL (RDC)

DESCRIPTION

PART # FOR GP POWER KIT: SUM-GP-KIT-001

QTYITEM #

2 2 MASTER PANEL

3 4 SLAVE PANEL

4 16 SLAGHORN (UGLY STICK)

5 15 LED LINEAR FIXTURE

6 15 20A 125V CORDS

7 2 MELTRIC 60A 125/250VFEEDER CORDS TO MASTER

8 16 20A 125/250VFEEDER TO STAGHORN

9 3 MELTRIC 60A 600VFEEDER CORDS

10 4 30A 125/250VFEEDER CORDS TO SLAVES

FEEDER CORDS TO WELDING MACHINES, ETC...

600 VOLT SIDE OF MAIN PANEL

120/208 VOLT SIDE OF MAIN PANEL

9

2

4

4

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Thermon’s Overall Site Hazardous Rated Power System

Temporary Power DistributionHAZARDOUS RATED POWER SYSTEM DESCRIPTION

Shutdowns, turnarounds and ongoing plant maintenance are a major part of company expenditures so getting the plant up and running as quickly and safely as possible is always top priority. Thermon Haz Loc rated products will allow your workers to get the job done safely and on time. Properly rated electrical equipment is a must in areas where explosive gases or dusts are present. Thermon’s Hazardous Locations rated equipment is designed with the end user in mind; Plug & Play connections (connections that can be “made” or “broken” under load even in hazardous areas with Arc Flash protection as per NFPA 70E), light weight sub panels for work on elevated platforms, patent protected devices to attach panels and lighting to platforms with ease, eliminate tripping hazards with a minimal amount of cords, Haz Loc rated breakers with GFCI technology that can be reset directly on the working platform in close proximity to the worker. Ground faults are a common occurrence on working platforms since they are often wet and subject to the process conditions.

Thermon Haz Loc equipment can allow pre-shutdown work to start early and likewise allow work to continue after the plant start-up sequence has begun. Quantities of Thermon’s Main, Master & Slave Panels and lighting are easily determined based on the number of work fronts, the number of workers and the duration of the activities. We can offer expert advice when planning your turnaround so that workers are kept safe and budgets are maintained.

CUSTOMER POWER SOURCE OR GENERATOR

WORKINGPLATFORM #1

120 VAC LOADSAS REQUIRED

120/208V20A 3P

120/208V20A 3P

120/208V20A 3P 120V

120V

120V

120V

120V

600V 600V 120/208V40A 3P

120/208V20A 3P

Transformer

120V AC Tools

Task Lighting

Welding Bank Sumac'sPortable/RetractableArea Flood Lighting

AdditionalSumac SlavePanel

Sumac'sMasterPanel

Sumac'sSlavePanel

Heater

Task Lighting

Welding RodOven

Small Tools

Task Lighting

GFIBreakers

GFIBreakers

MasterPanel

120V

600vor480V

120/208VRDC

WORKINGPLATFORM #2

WORKING PLATFORM #3

WORKING PLATFORM #4 & 5

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Part Number: SUM-MDC-HL

MAIN DISTRIBUTION CENTER (MDC) - TYPE HAZ LOC

WE CONFIGURE FEATURES TO CATER TO YOUR APPLICATIONS AND REQUIREMENTS

APPLICATIONS:• Connecting to site distribution up to 25 kV• Distributing 600 VAC power throughout Hazardous

Location Areas• Connecting to diesel generators to distribute 600 VAC

power• Early energization of high mast lighting on construction

sites• Welding machines

RATINGS/FEATURES:• Up to 300 kVA, 600-120/208 VAC, dry type. Nema-3R

Transformer• 3 ph, 3w, 600V, 400A Splitter with amp ratings up to 2000

amps• 400A, 600V Molded Case Switch• Main 600 VAC fused switch comes with fast acting arc flash

fusing, Nema-3R enclosure• Feeder switches are 3R rated comes with HRC fuses• Female Meltric Plug & Play Receptacles and T-Slot

Receptacles for fast connection to downstream equipment (fuse options available up to 400 amps)

• Engineered steel stand with lifting lugs and fork lift friendly• Outdoor rated and CSA approved

4X100A, FUSED DISCONNECT

400A, 600V 3W, SPLITTER

45kVA TRANSFORMER

2X60A 208/120V RECEPTACLES 2X20A 208/120V RECEPTACLES

6X20A, 120V T-SLOT RECEPTACLE

MAIN PANEL WITH BREAKER COMPARTMENT

2X100A & 1X60A FUSED

DISCONNECT

400A, 600V MOLDED CASE

SWITCH

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THE BEST QUALITY PRODUCTSAND UNPARALLELED SERVICE

Part Number: SUM-RDC-45KVA-600/208/120V-HL

REMOTE DISTRIBUTION CENTER (RDC) - HAZ LOC -TYPE 1

APPLICATIONS:• Providing power to 120 VAC loads in Hazardous Areas

(Class I, Zone II) with ground fault protection• Ideal for in plant maintenance work, major shutdowns and

turnarounds

RATINGS/FEATURES:• Various options available for a fused disconnect on the

primary side of the 480 or 600 VAC transformer or additional 600 VAC loads

• Design based on Appleton’s PowerPlex labyrinth flameproof technology where standard industrial style Cutler-Hammer breakers are secured inside individual housings

• Ground Fault Circuit Interrupting (GFCI) breakers used to supply power to receptacles

• 12 x 20 amp panel mount Appleton receptacles all powered through the protection breakers in the adjacent panel

• 2 x 60 amp Meltric Plug & Play connector used for Master panel powered through the protection breaker in the adjacent panel

• 1 x 20 amp Meltric Plug & Play connector used for Slave panel powered through the protection breaker in the adjacent panel

• Plug & Play connectors that can be energized or deenergized under load (“make” or “break”) in hazardous areas (no need for time consuming isolation practices)

• Up to 75 kVA transformer, optional voltages available• Gasketed aluminum enclosure with pad lockable doors,

powder coated finish and stainless steel hardware• Engineered steel stand with lifting lugs and fork lift friendly• Cart style available with heavy duty rolling casters• Outdoor rated and CSA approved for Class I, Zone II (Div

II), Groups B, C and D

Contact Thermon for detailed dimensional drawings

60ARECEPTACLEFOR MASTER

HAZ LOC GFCIBREAKER

COMPARTMENT

TRANSFORMER45 kVA 600/120/208V

60 AMP600 VOLTSWITCH

HAZ LOCRECEPTACLES

20ARECEPTACLEFOR SLAVE

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Part Number: SUM-RDC2-45KVA-600/208/120-HL

APPLICATIONS:• Ideal for in plant maintenance work, major shutdowns and

turnarounds• Plug & Play connections for up to 12 Slave panels for

congested work areas, multiple platforms etc.

RATINGS/FEATURES:• 60 amp, 600 VAC fused disconnect on primary side of

transformer• Design based on Appleton’s PowerPlex labyrinth flameproof

technology where standard industrial style Cutler-Hammer breakers are secured inside individual housings

• 2 x 20 amp panel mount Appleton receptacles all powered through the protection breakers in the adjacent panel

• 2 x 40 amp Meltric Plug & Play connector used for Master panel powered through the protection breaker in the adjacent panel.

• 12 x 20 amp Meltric Plug & Play connector used for Slave panel powered through the protection breaker in the adjacent panel

• Meltric Plug & Play connections available for Master and Slave panels all powered through the protection breaker in the adjacent panel.

• Plug & Play connectors that can be energized or deenergized under load (“make” or “break”) in hazardous areas (no need for time consuming isolation practices)

• Up to 75 kVA transformer, optional voltages available• Gasketed aluminum enclosure with pad lockable doors,

powder coated finish and stainless steel hardware• Engineered steel stand with lifting lugs and fork lift friendly• Cart style available with heavy duty rolling casters• Outdoor rated and CSA approved for Class I, Zone II (Div

II), Groups B, C and D

Contact Thermon for detailed dimensional drawings

REMOTE DISTRIBUTION CENTER (RDC) - HAZ LOC - TYPE 2

GET THE JOB DONE SAFELY &ON TIME... EVERY TIME

60ARECEPTACLEFOR MASTER

HAZ LOCGFCI BREAKERCOMPARTMENT

HAZ LOCRECEPTACLES

FOR SLAVEPANELS

60 AMP600 VOLT

40A

TRANSFORMER

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Part Number: SUM-MAS-120/208V-40A-HL

Part Number: SUM-SLAV-120/208V-20A-HL

APPLICATIONS:• Providing power to Thermon Slave panels in Hazardous

Areas• Ideal for in plant maintenance work, major shutdowns and

turnarounds• Ideal for work on elevated platforms where additional

slave panels are required on upper platforms that are in close proximity

RATINGS/FEATURES:• 1 x 3 phase, 120/208 VAC, 40 amp breaker feeding incoming

Plug & Play Meltric Decontactor • 3 x 3 phase, 120/208 VAC, 20 amp feeder / outgoing Plug &

Play Meltric Decontactor to provide power to Slave panels• Patent protected scaffold / handrail friendly clamping devices• Gasketed lightweight aluminum enclosure with pad lockable

doors, powder coated finish and stainless steel hardware• Outdoor rated and CSA approved for Class I, Zone II (Div

II), Groups B, C and D

Contact Thermon for detailed dimensional drawings

APPLICATIONS:• Providing power to 120 VAC loads in Hazardous Areas

with ground fault protection• Ideal for in plant maintenance work, major shutdowns and

turnarounds• Ideal for work on elevated platforms

RATINGS/FEATURES:• 1 x 3 phase, 120/208 VAC, 20 amp incoming Plug & Play

Meltric Decontactor• 4 x 20 amp, 120 VAC panel mount Appleton receptacles fed

from GFCI breakers in upper panel• Ground faults can be reset locally on working platform• Patent protected scaffold / handrail friendly clamping devices• Gasketed lightweight aluminum enclosure with pad lockable

doors, powder coated finish and stainless steel hardware• Outdoor rated and CSA approved for Class I, Zone II (Div

II), Groups B, C and D

Contact Thermon for detailed dimensional drawings

MASTER PANEL

SLAVE PANEL

OUR PRODUCTS ARE ABOUTPUTTING YOUR SAFETY FIRST

FEMALE MELTRICTO FEED

SLAVE PANELS

CLAMP

CLAMP

HAZ LOC BREAKERS

HANDLE

40A MALE INCOMING MELTRIC

BRACKET

BRACKET

PROTECTOR

PROTECTOR

RAIN HOOD

CLAMP

CLAMP

HAZ LOC GFCIBREAKER

COMPARTMENT

LOCKINGSYSTEM KIT

4 APPLETONECHT RECEPTACLE 120V

20A 600V MALE

HANDLE

BRACKET

BRACKET

RAIN HOOD

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Part Number: SUM-LED-120-HLTHERMON HANDY LED

APPLICATIONS:• Ideal for detailed work such as welding, cleaning,

cutting etc. in Hazardous Areas• Providing task lighting on work platforms

RATINGS/FEATURES:• Lightweight approx. 6 Kg• Variable operating voltages ranging from 100-277 VAC

and 347-480 VAC• Durable polycarbonate lens• Nema 4X enclosure, IP 66• Patent protected scaffold/handrail friendly clamping

devices and safety lanyard• Appleton plug and receptacle for daisy chaining lights

in Hazardous Areas.• Outdoor rated and CSA approved for Class I, Zone II

(Div II), Groups B, C and D

Contact Thermon for detailed dimensional drawings

BRACKET

FEMALEECCL-2023

MALEECP-1523

VUTRON SOOW3/C #12 AWG

CLAMP

LANYARD

VUTRON SOOW3/C #12 AWG

Part Number: SUM-AM-120-750-LED-HL

APPLICATIONS:• Provides general area lighting in the hazardous areas of

operating facilities, often used for walkways, turnarounds and maintenance work

RATINGS/FEATURES:• 3 x 750 watt equivalent LED floodlights, 120 VAC • Robust engineered steel base rated for wind loads when pole

is in fully extended position, forklift friendly base• Extends up to 9m (29’)• Optional input voltages available• Plug & Play quick connect at the bottom of the pole for quick

connection to incoming power• Outdoor rated and CSA approved for Class I, Zone II (Div

II) Areas

THERMON HAZARDOUS LOCATION AREA MASTER

EVERY PRODUCT IS MANUFACTURED TO THE HIGHEST STANDARDS FOLLOWING OUR ISO 9001 QUALITY CONTROL SYSTEM

LED FLOOD LIGHTS 174/169 WATT, 120-277V

CLASS I, ZONE 2, GR A, B, C, D

PART # AMLED87YBU1

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Part Number: SUM-300W-120-1-HL

Part Number: SUM-300W-120-2-HL

APPLICATIONS:• Ideal for general area lighting for work in Hazardous Areas

RATINGS/FEATURES:• 300 watt incandescent bulb providing significant flood lighting• Lightweight cast aluminum approx. 9 Kg• Variable operating voltages available• Impact and thermal shock resistant glass lens• Easily adjustable to direct light where it is needed• Copperfree aluminum alloy and stainless steel construction

withstands 500 hours of salt spray test• Appleton plug end for quick connection to power source• Scaffold or handrail friendly clamping devices available• Outdoor rated and CSA approved for Class I, Zone II (Div

II), Groups C and D

Contact Thermon for detailed dimensional drawings

APPLICATIONS:• Ideal for general area lighting for work in Hazardous

Areas

RATINGS/FEATURES:• 300 watt incandescent bulb providing significant flood

lighting• Lightweight cast aluminum approx. 10 Kg• Variable operating voltages available• Impact and thermal shock resistant glass lens• Sturdy aluminum wheel base and carrying handle• Easily adjustable to direct light where it is needed• Copperfree aluminum alloy and stainless steel construction

withstands 500 hours of salt spray test• Appleton plug end for quick connection to power source• Scaffold or handrail friendly clamping devices available• Outdoor rated and CSA approved for Class I, Zone II (Div

II), Groups C and D

Contact Thermon for detailed dimensional drawings

THERMON LOCAL LIGHTING TYPE 1

THERMON LOCAL LIGHTING TYPE 2

TAKE CONTROL WITH STATE OFTHE ART ELECTRICAL EQUIPMENT

ECP-1523

ECP-1523

CLAMP

19

PLUG & PLAY

Part Number: SUM-120V-15M-HL

APPLICATIONS:• Ideal for small tool power and lighting located in a work

area (i.e. drills, grinders, rod ovens, cutters, heaters etc…) in Hazardous Areas

RATINGS/FEATURES:• Various options available in SOOW cable Various options

available in SOOW cable including Vutron and Super Vutron

• Flexible power cable available in the following lengths; 8m, 15m, 30m, to be specified in part number when ordering.

• Appleton Hazardous Rated plug & receptacle• Outdoor rated and CSA approved for Class I, Zone II (Div

II), Groups B, C and D

HAZARDOUS RATED CORD SETS

Part Number: SUM-Y-HL

Part Number: SUM-CS-15M-20A-120/208-HL

APPLICATIONS:• Ideal for work involving multiple power tools (i.e. grinders

and buffers) in Hazardous Areas

RATINGS/FEATURES:• Appleton Hazardous rated plug and two receptacles• Outdoor rated and CSA approved for Class I, Zone II (Div

II), Groups B, C and D

APPLICATIONS:• Plug & Play connections from Haz Loc Main Panel to

Masters (60 amp cordset) in Hazardous Areas• Plug & Play connections from Haz Loc Main Panel to

Slaves (20 amp cord set)in Hazardous Areas• Plug & Play connections from Masters to Slaves (20 amp

cord set) in Hazardous Areas

RATINGS/FEATURES:• Various options available in SOOW cable including Vutron

and Super Vutron• Flexible power cable available in the following lengths;

8m, 15m, 30m, to be specified in the part number when ordering.

• Meltric Plug & Play connectors, switch rated and breakable under load providing full Arc Flash protection for workers

• Outdoor rated and CSA approved for Class I, Zone II (Div II), Groups A, B, C and D

HAZARDOUS RATED Y CORDS

PLUG & PLAY CORD SETS

FLEXIBLE SOOW CABLE

MALE ECP-1523

MALE ECP-1523 FLEXIBLE SOOW3C #12 AWG

FEMALE ECCL-2023

FEMALE ECCL-2023

1-MELTRICFEMALE END

FEMALE ECCL-2023

1-MELTRICMALE END

20

Thermon’s Hazardous Rated Power System Kit

Temporary Power Distribution

4

DESCRIPTION

1

2

3

4

5

6

7

1

2

9

10

10

9

2

PART # FOR XP POWER KIT: SUM-HL-KIT-001

MAIN PANEL (RDC)

MASTER PANEL

SLAVE PANEL-4

LED FIXTURE

20A 125V CORDS

20A 120/208V FEEDER CORDTO SLAVE

60A 120/208V FEEDER CORDTO MASTER

ITEM # QTY

4 4 4 4

3

26

6 6

3 3

3

6

7

1

6

2

3 3 3

5

3 3

21

Application Scaffold Platform

LED FIXTURESLAVE PANELS (6X)FEEDING FROM MASTER

MAIN PANEL (RDC)

MASTER PANEL (3X)

LED FIXTURE

20M 125/250V CORDS (10X)

20A 125/250V FEEDER TOSTAGHORN (UGLY STICK)

MELTRIC 60A 125/250V FEEDER CORDS TO MASTER (3X)

STAGHORN

MELTRIC 30A 125/250V

FEEDER CORDS TO SLAVE (6X)

WELDING MACHINE

MELTRIC 60A 600VFEEDER CORDS TO

WELDERS (3X)

22

Application With Gen 1

Application With Gen 2

LED FIXTURE

120VRECEPTACLES

ROD OVEN

GRINDER

GRINDER

GRINDER

GENERATOR

DRILL

DRILL

DRILL

120VRECEPTACLES

LED FIXTURE

600V 3POLEBREAKER FEEDINGLIGHTING FIXTURES

125/250V FEEDER CABLE

SLAVE PANEL125/250V 30A

MAIN PANELFRONT 120/208V

BACK 600VLIGHT POLE

MASTER PANEL125/250V 60A,

60A MELTRIC FEEDER,30A MELTRIC FEEDING

SLAVE PANEL

SWITCH60A 600VFUSED

SLAVE PANEL125/250V 30A

SLAVE PANEL125/250V 30A

SPLITTER600V 225A

45 kVA600/120/208V3Ø NEMA 3R

GENERATOR

23

Main Distribution Center Master Panels

Slave Panels

Handy LEDs

Remote Distribution Center

Staghorn Panel

Haz-Loc

Haz-Loc

Haz-Loc

Haz-Loc

General Purpose

General Purpose

General Purpose

General Purpose

www.thermon.com

For Canada Sales Inquiries:

Major Accounts Manager - Nial Van Rhijn:Phone: 780-804-0103E-mail: nial.vanrhijn@thermon.com

Technical Account Specialist - Rob Tauber:Phone: 780-278-3922E-mail: rob.tauber@thermon.com

For General Inquires:

General Manager - Beth Wieschorster:Phone: 780-337-9365E-mail: elizabeth.wieschorster@thermon.com

For US Sales Inquiries:

US Sales Manager - Michael J Netek Phone: 281-224-1000 E-mail: mike.netek@thermon.com

President - Dwayne Sampson, P. EngPhone: 780-881-1664E-mail: dwayne.sampson@thermon.com

Canadian Office

112-190 MacAlpine Crescent • Fort McMurray, AB T9H 4A6

US Office

8880 Telephone Road • Houston, TX 77061

Form TPS0001-1116 © Thermon Power Solutions. Printed in U.S.A. Information subject to change.