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PLK-E1008H-2008H Technical Manual (USA Version)
Basic Manual with Touch Screen CLICK HERE FOR CONTENTS
Contents Software Installation PLK-E1008H-2008H with Touch Screen ------------------------------------------------- 1-3
Area Limit Area Limit Cancel----------------------------------------------------------------------------- 4-6
Touch Screen Explanation of Basic Screens and Keys --------------------------------------------------- 7-12
Pattern Data Handling Pattern Read, Write, and Delete from the Floppy Disk --------------------------------- 13-18 Pattern Read, Write, and Delete from the Internal Memory---------------------------- 19-24 Pattern Read Shortcut from Internal Memory -------------------------------------------- 25 Pattern Making Basic Pattern Input --------------------------------------------------------------------------- 26-33 Knife Pre-Heat Code Modify Function 4 Code Addition ------------------------------------------------------------------- 34-36 Function 4 Code Deletion ------------------------------------------------------------------- 37-39
Pattern Adjustment Home Position Correction ------------------------------------------------------------------- 40-42 Enlargement/Reduction Scale--------------------------------------------------------------- 43-45
Other Digital Display Reference ------------------------------------------------------------------- 46 Clamp Up After Pattern is Finished-------------------------------------------------------- 47-49 Pattern Internal Memory Format ----------------------------------------------------------- 50-52
Troubleshooting Input and Output Troubleshooting Mode ------------------------------------------------- 53-58 Test/Automatic Mode ------------------------------------------------------------------------ 59-60
Reference Information Solenoid Valves------------------------------------------------------------------------------- 61 Wiring ------------------------------------------------------------------------------------------ 62-73
SOFTWARE INSTALLATION FOR THE PLK-E1008H-2008H THIS INSTALLATION HAS 4 FLOPPY DISKS/THE LCD DISPLAY MUST BE PLUGGED IN FLOPPY DISK 1 (F1) MAIN SYSTEM PROGRAM FLOPPY DISK 2 (F2) LANGUAGE DATA FOR THE LCD DISPLAY FLOPPY DISK 3 (F3) IMAGE DATA FOR THE LCD DISPLAY FLOPPY DISK 4 (F4) FONT DATA FOR THE LCD DISPLAY
WITH THE POWER OFF, INSERT THE F1 FLOPPY INTO THE DISK DRIVE
1. WHILE PRESSING AND HOLDING IN THE F KEY, TURN THE POWER ON
FIRST DISPLAY WILL SHOW
LED1 LED2 LED3 LED4 LED5
2. PRESS THE D KEY
NEXT DISPLAY
LED1 LED2 LED3 LED4 LED5
THE FIRST MODEL NUMBER THAT APPEARS MAY NOT BE THE MACHINE YOU HAVE
SELECT YOUR MODEL BY PRESSING THE ↓ ARROW KEY
SELECT MODEL PLK-E1008. THE SCREEN WILL SHOW 1008.b
3. AFTER YOUR SELECTION, PRESS THE D KEY
NEXT DISPLAY
LED1 LED2 LED3 LED4 LED5
THE ABOVE SETTING IS THE STEP SEQUENCE. IF YOUR DISPLAY IS DIFFERENT, PRESS THE
↓ ARROW KEY UNTIL IT SHOWS 1 0 0 8. P. THIS IS AN IMPORTANT STEP
↑
↓
H
F 1. S Y S
F A B C D
↑
↓
H
1 0 0 8. b
F A B C D
↑
↓
H
1 0 0 8. P
F A B C D
1
4. PRESS THE D KEY
THE MACHINE WILL LOAD THE F1 FLOPPY WAIT UNTIL THE DISPLAY CHANGES TO:
LED1 LED2 LED3 LED4 LED5
TAKE OUT THE F1 FLOPPY AND PUT IN THE F2 FLOPPY
5. PRESS THE D KEY
NEXT DISPLAY
LED1 LED2 LED3 LED4 LED5
SELECT THE LANGUAGE USING THE ↓ ARROW KEY THE ABOVE DISPLAY IS ENGLISH OTHER LANGUAGES ARE: SPANISH, JAPANESE, CHINESE, AND FRENCH
6. PRESS THE D KEY AFTER YOUR SELECTION
THE MACHINE WILL LOAD THE F2 FLOPPY WAIT UNTIL THE DISPLAY CHANGES TO:
LED1 LED2 LED3 LED4 LED5
TAKE OUT THE F2 FLOPPY AND PUT IN THE F3 FLOPPY
7. PRESS THE D KEY
THE MACHINE WILL LOAD THE F3 FLOPPY WAIT UNTIL THE DISPLAY CHANGES TO:
LED1 LED2 LED3 LED4 LED5
TAKE OUT THE F3 FLOPPY AND PUT IN THE F4 FLOPPY
↑
↓
H
F 2. L b L
F A B C D
↑
↓
H
E n G . L
F A B C D
↑
↓
H
F 3. P I C
F A B C D
↑
↓
H
F 4. F n T
F A B C D
2
8. PRESS THE D KEY
THE MACHINE WILL LOAD THE F4 FLOPPY WAIT UNTIL THE DISPLAY CHANGES TO:
LED1 LED2 LED3 LED4 LED5
THE MACHINE WILL START BEEPING
SOFTWARE INSTALLATION IS COMPLETED
TURN OFF THE POWER
TAKE OUT THE F4 FLOPPY DISK AND STORE ALL THE SOFTWARE DISKS SO THEY WON�T GET LOST
YOU MAY NEED THEM AGAIN SOMEDAY
NOTE 1: WHEN YOU POWER THE MACHINE BACK UP, THE LCD DISPLAY WILL SHOW THAT THERE IS
NO PATTERN IN THE MACHINE. YOU MUST USE THE LCD DISPLAY TO READ A PATTERN STORED ON A
FLOPPY OR MAKE A PATTERN. PRESS THE ENTER KEY TO GO TO THE STANDARD DISPLAY
NOTE 2: HOWEVER, IF THE SOFTWARE HAS BEEN RE-INSTALLED AND IF THERE WERE PATTERNS
IN THE INTERNAL MEMORY OF THE MACHINE, THEY ARE STILL THERE. READ THEM USING THE
PATTERN READ FROM INTERNAL MEMORY PROCEDURE
↑
↓
H
M - 3 1 0
F A B C D
3
AREA LIMIT CANCEL STANDARD SCREEN
1. PRESS THE MENU KEY
NEXT SCREEN LOOKS LIKE THIS
2. PRESS THE PROGRAM KEY
NEXT SCREEN LOOKS LIKE THIS
3. PRESS THE AREA LIMIT KEY
4
NEXT SCREEN LOOKS LIKE THIS
4. PRESS THE ALC KEY
NEXT SCREEN LOOKS LIKE THIS
5. PRESS THE ON KEY 6. PRESS THE ENTER KEY
NEXT SCREEN LOOKS LIKE THIS
7. PRESS THE X KEY
5
NEXT SCREEN LOOKS LIKE THIS
8. PRESS THE TOP KEY THE MACHINE WILL WRITE THE NEW SETTING TO MEMORY AND RETURN TO THE STANDARD SCREEN
6
PATTERN READ SHORTCUT
BASIC SCREENS AND KEYS
STANDARD SCREEN
SCREEN AFTER THE NEXT KEY IS PRESSED
PATTERN NAME PATTERN NUMBER JOG +
SPEED
PRESSER FOOT UP/DOWN
JOG -
MENU
HOME IMAGE DISPLAY
NEXT SCREEN TO BOBBIN WINDING AND UP/DOWN COUNTER
BACK TO STANDARD SCREEN
BOBBIN WINDING
HOME POSITION CORRECTION
7
SCREEN AFTER THE BOBBING WINDING KEY IS PRESSED WHEN IN THIS SCREEN IF THE CLAMP IS LOWERED AND THE START PEDAL IS PRESSED, THE MACHINE WILL ROTATE WITHOUT SEWING THE PATTERN SO A BOBBIN CAN BE WOUND PRESS THE X KEY TO RETURN TO THE PREVIOUS SCREEN AND THEN THE BACK KEY TO RETURN TO THE STANDARD SCREEN STANDARD SCREEN
RETURN TO PREVIOUS SCREEN
8
SCREEN AFTER THE MENU KEY IS PRESSED SCREENS THAT CAN BE OPENED IN THE MENU MODE
Reading patterns from the floppy disk and internal memory Writing patterns to the floppy disk and internal memory
9
Pattern Input
Pattern Modification These keys appear for B data Pattern Conversion The keys on the right appear for B data. Home position correcting and scaling are the most used
Program Mode Various Settings About 10 of these settings are normally used
10
Input/Output Checking and Setting Mode
Function Mode Pattern copy and internal memory format are the most used
SCREENS THAT CAN BE OPENED IN THE PROGRAM MODE
1/4 1. Wiper Wiper on/off
Adjusting the operation timing, etc.
2. Slow start Slow start on/off Speed change etc.
3. Clamp Clamp on/off delay timer setting 2-stage clamp setting 2-stage clamp link
4. Area limit Canceling the area limit. Changing the area limit range
5. Needle position Adjusting the reverse run angle, up/down stop position angle, etc.
6. Thread trimming sensor
Thread trimming sensor on/off Adjusting the number of delay stitches, speed, etc.
11
2/4 1. Home position Setting return to home operation
for various situations, etc.
2. Halt Setting the related operations for when the HALT switch is operated
3. Counter Setting the count method and counter clearing method
4. Brake Weak brake on/off Adjusting the operation time, etc.
5. Presser foot Presser foot operation timing Using non-stitch feeding with presser foot lowered after basting
6. Bobbin winding Adjusting the bobbin winding operation time and speed, etc.
3/4 1. Feed method Adjusting according to the clamp
weight and fabric thickness. Setting the feed, etc.
2. Speed Adjusting the speed for each stage3. Thread trimming timing
Adjusting the thread trimming and thread release operation, etc.
4. Step Setting operation with the step file
5. Jog Setting operation when JOG key is pressed, etc.
6. Feed angle Feed start and feed end angle setting. (Do not change during normal use.)
4/4 1. LCD panel Adjustments related to the LCD
panel, etc. 2. Other Other various settings 3. Special Do not use!
KEYS MOST COMMONLY USED HOME NEXT SCREEN PATTERN READ
JOG + MENU PATTERN WRITE JOG - PREVIOUS SCREEN PATTERN INPUT ENTER EXIT CURRENT MODE CLEAR LAST ENTRY
12
READING, WRITING, AND DELETING PATTERNS FROM THE FLOPPY DISK READING A PATTERN FROM THE FLOPPY DISK STANDARD SCREEN
1. PRESS THE HOME KEY AND THEN THE MENU KEY
NEXT SCREEN LOOKS LIKE THIS
2. PRESS THE PATTERN READ KEY
NEXT SCREEN LOOKS LIKE THIS
THE DEFAULT SETTING IS TO READ A PATTERN FROM THE INTERNAL MEMORY 3. PRESS THE FLOPPY DISK KEY TO CHANGE TO THE SCREEN FOR READING A PATTERN FROM THE FLOPPY DISK
13
NEXT SCREEN LOOKS LIKE THIS THE SETTING CHANGES TO READING A PATTERN FROM THE FLOPPY DISK 4. PRESS THE KEY THAT HAS THE NUMBER AND NAME OF THE PATTERN. IN THIS EXAMPLE, 600 WAS PRESSED 5. PRESS THE ENTER KEY
NEXT SCREEN LOOKS LIKE THIS
THE PATTERN NAME BOX_X WITH THE NUMBER 600 WAS READ FROM THE FLOPPY DISK NOTE: IF THE SAME PATTERN NUMBER IS IN THE INTERNAL MEMORY, A SCREEN WILL APPEAR ASKING IF YOU WANT TO OVERWRITE THE PATTERN. IF YOU DO NOT WANT TO OVERWRITE THE PATTERN, PRESS THE X KEY AND THE PREVIOUS SCREEN WILL COME BACK. IF THE PATTERNS ARE DIFFERENT AND YOU WANT TO KEEP BOTH OF THEM, WRITE ONE OF THE PATTERNS TO A DIFFERENT NUMBER
14
WRITING A PATTERN TO THE FLOPPY DISK STANDARD SCREEN
1. PRESS THE HOME KEY AND THEN THE MENU KEY
NEXT SCREEN LOOKS LIKE THIS
2. PRESS THE PATTERN WRITE KEY
NEXT SCREEN LOOKS LIKE THIS
THE DEFAULT SETTING IS TO WRITE THE PATTERN TO THE INTERNAL MEMORY 3. PRESS THE FLOPPY DISK KEY TO CHANGE TO THE SCREEN FOR WRITING A PATTERN TO THE FLOPPY DISK
15
NEXT SCREEN LOOKS LIKE THIS THE SETTING CHANGES TO WRITING A PATTERN TO THE FLOPPY DISK 4. BY PRESSING THE ABC KEY, THE LETTERS IN THE NAME WILL BE ERASED FROM RIGHT TO LEFT 5. USING THE KEYPAD, PUT IN THE NAME OF YOUR CHOICE USING UP TO 8 ALPHANUMERIC CHARACTERS 6. BY PRESSING THE NO KEY, DO THE SAME THING TO CHANGE THE PATTERN NUMBER IN A RANGE FROM 600-799
NOTE 1: TO WRITE THE PATTERN AS A-DATA TO BE USED IN THE PLK-A SERIES MACHINES, SELECT THE PATTERN NUMBER IN A RANGE FROM 100-249 NOTE 2: IF THE SAME PATTERN NUMBER IS ON THE FLOPPY DISK A SCREEN WILL APPEAR ASKING YOU IF YOU WANT TO OVERWRITE THE PATTERN. IF YOU DO NOT WANT TO OVERWRITE THE PATTERN, PRESS THE X KEY AND THE PREVIOUS SCREEN WILL COME BACK. IF THE PATTERNS ARE DIFFERENT AND YOU WANT TO KEEP BOTH OF THEM, WRITE ONE OF THE PATTERNS TO A DIFFERENT NUMBER.
IN THIS EXAMPLE, THE NAME WAS CHANGED TO SQUARE AND THE NUMBER WAS CHANGED TO 601 7. PRESS THE ENTER KEY A WRITE IN PROGRESS SCREEN WILL APPEAR PLEASE WAIT FOR THE PATTERN TO WRITE TO THE FLOPPY DISK
NEXT SCREEN LOOKS LIKE THIS
WRITING COMPLETE
16
DELETING A PATTERN FROM THE FLOPPY DISK STANDARD SCREEN
1. PRESS THE HOME KEY AND THEN THE MENU KEY
NEXT SCREEN LOOKS LIKE THIS
2. PRESS THE PATTERN READ KEY
NEXT SCREEN LOOKS LIKE THIS
THE DEFAULT SETTING IS TO READ THE PATTERN FROM THE INTERNAL MEMORY 3. PRESS THE FLOPPY DISK KEY TO CHANGE TO THE SCREEN FOR READING A PATTERN FROM THE FLOPPY DISK
17
NEXT SCREEN LOOKS LIKE THIS
THE SETTING CHANGES TO READING A PATTERN FROM THE FLOPPY DISK 4. PRESS THE KEY THAT HAS THE NUMBER AND NAME OF THE PATTERN IN THIS EXAMPLE, 601 WAS PRESSED 5. PRESS THE PATTERN DELETE KEY
NEXT SCREEN LOOKS LIKE THIS
IN THIS EXAMPLE THE PATTERN NUMBER 601 WILL BE DELETED FROM THE FLOPPY DISK NOTE 1: IF YOU DO NOT WANT TO DELETE THIS PATTERN, PRESS THE X KEY AND THE DISPLAY WILL RETURN TO THE PREVIOUS ONE 6. TO CONTINUE WITH THE DELETE PRESS ENTER
NEXT SCREEN LOOKS LIKE THIS
PATTERN 601 WAS DELETED FROM THE FLOPPY DISK
18
READING, WRITING, AND DELETING PATTERNS FROM THE INTERNAL MEMORY READING A PATTERN FROM THE INTERNAL MEMORY STANDARD SCREEN
1. PRESS THE HOME KEY AND THEN THE MENU KEY
NEXT SCREEN LOOKS LIKE THIS
2. PRESS THE PATTERN READ KEY
NEXT SCREEN LOOKS LIKE THIS
THE DEFAULT SETTING IS TO READ A PATTERN FROM THE INTERNAL MEMORY 3. PRESS THE KEY THAT HAS THE NUMBER AND NAME OF THE PATTERN IN THIS EXAMPLE, 601 WAS PRESSED 4. PRESS THE ENTER KEY
19
NEXT SCREEN LOOKS LIKE THIS THE PATTERN NAME SQUARE WITH THE NUMBER 600 WAS READ FROM THE INTERNAL MEMORY
20
WRITING A PATTERN TO THE INTERNAL MEMORY STANDARD SCREEN
1. PRESS THE HOME KEY AND THEN THE MENU KEY
NEXT SCREEN LOOKS LIKE THIS
2. PRESS THE PATTERN WRITE KEY
NEXT SCREEN LOOKS LIKE THIS
THE NAME NEW IS DISPLAYED 3. BY PRESSING THE ABC KEY, THE LETTERS IN THE NAME WILL BE ERASED FROM RIGHT TO LEFT 4. USING THE KEYPAD, PUT IN THE NAME OF YOUR CHOICE USING UP TO 8 ALPHANUMERIC CHARACTERS 5. BY PRESSING THE NO KEY, DO THE SAME THING TO CHANGE THE PATTERN NUMBER IN A RANGE FROM 600-799
21
NOTE 1: IF THE SAME PATTERN NUMBER IS IN THE INTERNAL MEMORY A SCREEN WILL APPEAR ASKING YOU IF YOU WANT TO OVERWRITE THE PATTERN. IF YOU DO NOT WANT TO OVERWRITE THE PATTERN, PRESS THE X KEY AND THE PREVIOUS SCREEN WILL COME BACK. IF THE PATTERNS ARE DIFFERENT, WRITE ONE OF THE PATTERNS TO A DIFFERENT NUMBER NOTE 2: TO WRITE THE PATTERN AS A-DATA TO BE USED IN THE PLK-A SERIES MACHINES, YOU MUST WRITE THE PATTERN TO THE FLOPPY DISK IN A NUMBER RANGE FROM 100-249
IN THIS EXAMPLE, THE NAME WAS CHANGED TO SQUARE AND THE NUMBER WAS CHANGED TO 601 6. PRESS THE ENTER KEY A WRITE IN PROGRESS SCREEN WILL APPEAR PLEASE WAIT FOR THE PATTERN TO WRITE TO THE INTERNAL MEMORY
NEXT SCREEN LOOKS LIKE THIS
WRITING COMPLETE
22
DELETING A PATTERN FROM THE INTERNAL MEMORY STANDARD SCREEN
1. PRESS THE HOME KEY AND THEN THE MENU KEY
NEXT SCREEN LOOKS LIKE THIS
2. PRESS THE PATTERN READ KEY
NEXT SCREEN LOOKS LIKE THIS
3. PRESS THE KEY THAT HAS THE NUMBER AND NAME OF THE PATTERN IN THIS EXAMPLE, 601 WAS PRESSED 4. PRESS THE DELETE KEY
23
NEXT SCREEN LOOKS LIKE THIS
IN THIS EXAMPLE THE PATTERN NUMBER 601 WILL BE DELETED FROM THE INTERNAL MEMORY NOTE 1: IF YOU DO NOT WANT TO DELETE THIS PATTERN, PRESS THE X KEY AND THE DISPLAY WILL RETURN TO THE PREVIOUS ONE NOTE 2: IF THE PATTERN YOU WANT TO DELETE IS CURRENTLY BEING USED BY THE MACHINE, THE PATTERN CANNOT BE DELETED 5. TO CONTINUE WITH THE DELETE PRESS ENTER
NEXT SCREEN LOOKS LIKE THIS
PATTERN 601 WAS DELETED FROM THE INTERNAL MEMORY
24
SHORT CUT FOR READING PATTERNS FROM THE INTERNAL MEMORY STANDARD DISPLAY
USE THE KEYS UNDER THE IMAGE DISPLAY FOR READING PATTERNS QUICKLY FROM THE INTERNAL MEMORY IN THIS EXAMPLE, THE KEY NUMBER 601 WAS PRESSED AND THAT PATTERN WAS READ FROM THE INTERNAL MEMORY THIS FUNCTION WILL GIVE QUICK ACCESS TO THE LAST 20 PATTERNS THAT WERE READ FROM THE INTERNAL MEMORY AND IN THE ORDER THEY WERE READ FROM LEFT TO RIGHT
MOVES TO LAST READ MOVES TO FIRST READ NOTE: WHEN THE MACHINE IS TURNED ON, THE LIST WILL DISPLAY IN ORDER OF LAST READ
25
PATTERN DATA INPUT FOR PLK-E SERIES WITH HOT KNIFE
SIMPLE PATTERN EXAMPLE
START END 5 1 6 2 H 4 3 (FUNCTION 4) (FOR KNIFE PRE-HEATING) SEQUENCE 1. FEED Y +20MM TO POINT 1 2. SEW X +20MM TO POINT 2 3. SEW Y –40MM TO POINT 3 (INSERT A FUNCTION 4 CODE)
NOTE: DEPENDING ON SPEED, THIS CODE NEEDS TO BE PLACED SO THAT AT TRIM TIME THE KNIFES ARE NOT GLOWING RED. TRY ABOUT 20 STITCHES FROM THE END OF THE PATTERN TO START WITH. THE CODE CAN BE ADDED OR DELETED TO ANY PART OF THE PATTERN WHILE MAKING THE PATTERN. IF THE PATTERN IS ALREADY MADE, YOU MUST USE THE MODIFY CODE FUNCTION.
4. SEW X –40MM TO POINT 4 5. SEW Y +40MM TO POINT 5 6. SEW X +29MM TO POINT 6 TO OVERLAP THE START POINT 7. INSERT TRIM CODE 8. INSERT USTP (UP STOP CODE) 9. RETURN/END STANDARD SCREEN
1. PRESS THE HOME KEY AND LOWER THE CLAMP(S) 2. PRESS THE MENU KEY
26
NEXT SCREEN LOOKS LIKE THIS 3. PRESS THE PATTERN INPUT KEY
NEXT SCREEN LOOKS LIKE THIS
4. PRESS THE CLEAR KEY
NEXT SCREEN LOOKS LIKE THIS
IF NEEDED, USE THIS SCREEN TO CHANGE THE STITCH LENGTH. LEAVE SPEED AT HIGH 5. PRESS THE ENTER KEY
27
NEXT SCREEN LOOKS LIKE THIS 6. PRESS THE HOME KEY
NEXT SCREEN LOOKS LIKE THIS
7. USING THE ARROW KEYS, FEED Y +20MM TO POINT 1 8. PRESS THE ENTER KEY
NEXT SCREEN LOOKS LIKE THIS
9. USING THE ARROW KEYS, MOVE X +20MM TO POINT 2 10. PRESS THE ENTER KEY
28
NEXT SCREEN LOOKS LIKE THIS 11. USING THE ARROW KEYS, MOVE Y –40MM TO POINT 3 12. PRESS THE ENTER KEY
NEXT SCREEN LOOKS LIKE THIS
13. PRESS THE CODE KEY
NEXT SCREEN LOOKS LIKE THIS
14. PRESS THE FUN 4 KEY (KNIFE PRE-HEAT) 15. PRESS THE ENTER KEY
29
NEXT SCREEN LOOKS LIKE THIS
16. USING THE ARROW KEYS, MOVE X –40MM TO POINT 4 17. PRESS THE ENTER KEY
NEXT SCREEN LOOKS LIKE THIS
18. USING THE ARROW KEYS, MOVE Y +40MM TO POINT 5 19. PRESS THE ENTER KEY
NEXT SCREEN LOOKS LIKE THIS
20. USING THE ARROW KEYS, MOVE X +29MM TO POINT 6 TO OVERLAP POINT 1 21. PRESS THE ENTER KEY
30
NEXT SCREEN LOOKS LIKE THIS 22. PRESS THE CODE KEY
NEXT SCREEN LOOKS LIKE THIS
23. PRESS THE TRIM KEY 24. PRESS THE ENTER KEY
NEXT SCREEN LOOKS LIKE THIS
25. PRESS THE CODE KEY
31
NEXT SCREEN LOOKS LIKE THIS 26. PRESS THE USTP KEY (UP STOP) 27. PRESS THE ENTER KEY
NEXT SCREEN LOOKS LIKE THIS
28. PRESS THE MENU KEY
NEXT SCREEN LOOKS LIKE THIS
29. PRESS THE RETURN/END KEY NOTE: MAKE SURE THE NEEDLE IS UP. THE CLAMP WILL MOVE BACK TO THE START POINT.
32
NEXT SCREEN LOOKS LIKE THIS 30. PRESS THE HOME KEY AND WAIT FOR THE SCREEN TO RETURN TO THE STANDARD SCREEN DISPLAY
NEXT SCREEN LOOKS LIKE THIS
CHECK THE PATTERN BY USING THE JOG KEYS IF YOU WANT TO SAVE THE PATTERN, WRITE IT TO MEMORY OR TO THE FLOPPY DISK
33
HOW TO ADD A FUN 4 IN A PATTERN STANDARD SCREEN
1. LOWER THE CLAMP 2. PRESS THE MENU KEY
NEXT SCREEN LOOKS LIKE THIS
3. PRESS THE MODIFY KEY
NEXT SCREEN LOOKS LIKE THIS
4. PRESS THE CODE KEY MAKE SURE THE CODE ADD KEY IS HIGHLIGHTED. IF IT ISN’T, PRESS IT. 5. PRESS THE ENTER KEY
34
NEXT SCREEN LOOKS LIKE THIS 6. PRESS THE JOG PLUS KEY TO MOVE THE CLAMP TO THE LOCATION OF THE FUN 4 CODE. 7. PRESS THE ENTER KEY
NEXT SCREEN LOOKS LIKE THIS
8. PRESS THE FUN4 KEY 9. PRESS THE ENTER KEY
NEXT SCREEN LOOKS LIKE THIS
10. PRESS THE ENTER KEY
35
NEXT SCREEN LOOKS LIKE THIS 11. PRESS THE TOP KEY
NEXT SCREEN LOOKS LIKE THIS
12. PRESS THE HOME KEY THE MACHINE WILL RETURN TO HOME POSITION AND WRITE THE NEW SETTING TO MEMORY.
36
HOW TO DELETE A FUN 4 IN A PATTERN STANDARD SCREEN
1. LOWER THE CLAMP 2. PRESS THE MENU KEY
NEXT SCREEN LOOKS LIKE THIS
3. PRESS THE MODIFY KEY
NEXT SCREEN LOOKS LIKE THIS
4. PRESS THE CODE KEY MAKE SURE THE CODE DELETE KEY IS HIGHLIGHTED. IF IT ISN’T, PRESS IT. 5. PRESS THE ENTER KEY
37
NEXT SCREEN LOOKS LIKE THIS 6. PRESS THE JOG PLUS KEY TO MOVE THE CLAMP TO THE LOCATION OF THE FUN 4 CODE. 7. PRESS THE ENTER KEY
NEXT SCREEN LOOKS LIKE THIS
8. PRESS THE ENTER KEY
NEXT SCREEN LOOKS LIKE THIS
9. PRESS THE TOP KEY
38
NEXT SCREEN LOOKS LIKE THIS 10. PRESS THE HOME KEY THE MACHINE WILL RETURN TO HOME POSITION AND WRITE THE NEW SETTING TO MEMORY.
39
HOME POSITION CORRECTION STANDARD SCREEN
LOWER THE CLAMP 1. PRESS THE MENU KEY
THE NEXT SCREEN LOOKS LIKE THIS
2. PRESS THE CONVERT KEY
THE NEXT SCREEN LOOKS LIKE THIS
3. PRESS THE HOME POSITION CORRECT KEY TO HIGHLIGHT THE KEY. NORMALLY THE KEY IS ALREADY HIGHLIGHTED. 4. PRESS THE ENTER KEY
40
NEXT SCREEN LOOKS LIKE THIS 5. PRESS THE ON KEY
NEXT SCREEN LOOKS LIKE THIS
6. USE THE ARROW KEYS TO SELECT THE AMOUNT OF CHANGE TO THE HOME POSITION. UP TO 12.7MM 7. PRESS THE ENTER KEY
NEXT SCREEN LOOKS LIKE THIS
8. PRESS THE TOP KEY
41
NEXT SCREEN LOOKS LIKE THIS 9. PRESS THE HOME KEY THE SETTING WILL WRITE TO MEMORY AND RETURN TO THE STANDARD SCREEN
42
ENLARGEMENT AND REDUCTION SCALE STANDARD SCREEN
1. PRESS THE MENU KEY
NEXT SCREEN LOOKS LIKE THIS
2. PRESS THE CONVERT KEY
NEXT SCREEN LOOKS LIKE THIS
3. PRESS THE ENLARGE AND REDUCE KEY 4. PRESS THE ENTER KEY
43
NEXT SCREEN LOOKS LIKE THIS
STITCH LENGTH CHANGES STITCH LENGTH REMAINS THE SAME THE X AND Y SCALE CAN BE CHANGED USING THE KEYPAD OR THE ARROW KEYS SCALE AND SHIFT THE PATTERN SCALE FROM PATTERN START SCALE FROM HOME POSITION 5. SELECT SCALE FROM PATTERN START FOR THIS EXAMPLE 6. PRESS THE ENTER KEY
NEXT SCREEN LOOKS LIKE THIS
7. PRESS THE ENTER KEY
NEXT SCREEN LOOKS LIKE THIS
8. PRESS THE HOME KEY
44
NEXT SCREEN LOOKS LIKE THIS
9. PRESS THE TOP KEY
NEXT SCREEN LOOKS LIKE THIS
10. PRESS THE HOME KEY THE SETTING WILL WRITE TO MEMORY AND RETURN TO THE STANDARD SCREEN.
45
Digital Display Reference
Numeral 0 1 2 3 4 5 6 7 8 9
Digital display
Characters A B C D E F G H I J
Digital display
Characters K L M N O P Q R S T
Digital display
Characters U V W X Y Z
Digital display
46
CLAMP UP AFTER THE SEWING PATTERN IS FINISHED STANDARD SCREEN
1. PRESS THE MENU KEY
NEXT SCREEN LOOKS LIKE THIS 2. PRESS THE PROGRAM KEY
NEXT SCREEN LOOKS LIKE THIS
3. PRESS THE CLAMP KEY
47
NEXT SCREEN LOOKS LIKE THIS 4. PRESS THE RPT KEY
NEXT SCREEN LOOKS LIKE THIS
5. PRESS THE OF KEY 6. PRESS THE ENTER KEY
NEXT SCREEN LOOKS LIKE THIS 7. PRESS THE X KEY
48
NEXT SCREEN LOOKS LIKE THIS 8. PRESS THE TOP KEY THE MACHINE WILL WRITE THE NEW SETTING TO MEMORY AND RETURN TO THE STANDARD SCREEN
49
PATTERN INTERNAL MEMORY FORMAT NOTE: ANY PATTERNS IN THE INTERNAL MEMORY WILL BE DELEATED. SAVE ANY IMPORTANT PATTERNS TO FLOPPY DISK BEFORE YOU FORMAT. STANDARD SCREEN
1. PRESS THE MENU KEY
NEXT SCREEN LOOKS LIKE THIS
2. PRESS THE FUNCTION KEY
50
NEXT SCREEN LOOKS LIKE THIS 3. PRESS THE FORMAT KEY
NEXT SCREEN LOOKS LIKE THIS
4. PRESS THE INTERNAL MEMORY KEY 5. PRESS THE ENTER KEY
NEXT SCREEN LOOKS LIKE THIS
6. PRESS THE ENTER KEY NOTE: TO RETURN TO THE PREVIOUS SCREEN, PRESS THE X KEY.
51
NEXT SCREEN LOOKS LIKE THIS
7. PRESS THE ENTER KEY
NEXT SCREEN LOOKS LIKE THIS
8. PRESS THE X KEY
NEXT SCREEN LOOKS LIKE THIS
9. PRESS THE TOP KEY THE MACHINE WILL RETURN TO THE STANDARD SCREEN
52
INPUT AND OUTPUT MODE FOR TROUBLESHOOTING STANDARD SCREEN
1. PRESS THE HOME KEY 2. PRESS THE MENU KEY
NEXT SCREEN LOOKS LIKE THIS
3. PRESS THE INPUT/OUTPUT KEY
NEXT SCREEN LOOKS LIKE THIS
4. PRESS THE INPUT TEST KEY
53
THIS SCREEN WILL SHOW THE STATUS OF THE INPUTS
IN THIS SCREEN INPUT 2 IS CLOSED IF THE ARROW MOVES OR AN ERROR SCREEN POPS ON WHEN THE INPUT IS SWITCHED FROM OFF/ON OR ON/OFF, THEN THAT INPUT IS WORKING USING THE INPUT REFERENCE INFORMATION BELOW, VARIOUS INPUTS ON THE PLK-E1008H-2008H MACHINES CAN BE CHECKED. MANUALLY ACTIVATING THE VALVES MAY BE HELPFUL 5. AFTER TESTING, PRESS THE X KEY
INPUT REFERENCE INFORMATION INPUT SENSOR AND AIR CYLINDER STATUS AT HOME POSITION IN THE AUTOMATIC MODE
TERMINAL SIGNAL CONDITION FUNCTION CON I/PIN 2 I1 ON/OFF START/GREY FOOT PEDAL CON I/PIN 3 I2 ON/OFF CLAMP/BLACK FOOT PEDAL CON H/PIN 3 I4 ON/OFF EMERGENCY STOP SWITCH
TE1-A2/WHITE I5 ON THICKNESS DETECTOR/CYLINDER RE-TRACTED TE1-A4/GREEN I6 OFF UPPER TRIMMER INPUT/CYLINDER RE-TRACTED
TE1-A6/YELLOW I7 ON UPPER TRIMMER INPUT/CYLINDER RE-TRACTED TE1-A8/LT. BROWN I8 OFF THREAD PULLER INPUT/CYLINDER EXTENDED
TE1-A10/BLUE I9 ON WIPER INPUT/CYLINDER RE-TRACTED TE1-B4/GREY IA OFF WIPER INPUT/CYLINDER RE-TRACTED
TE1-B6/LT. GREEN IB ON TENSION RELEASE INPUT/CYLINDER RE-TRACTED TE1-B8/PURPLE IC OFF TENSION RELEASE INPUT/CYLINDER RE-TRACTED TE1-B10/BROWN ID OFF PRESSER FOOT INPUT/CYLINDER RE-TRACTED
TE2-A1/PINK IE ON PRESSER FOOT INPUT/CYLINDER RE-TRACTED TE2-A3/WHITE/STRIPE IF OFF LOWER TRIMMER INPUT/CYLINDER RE-TRACTED
TE2-B1/RED/STRIPE IG ON LOWER TRIMMER INPUT/CYLINDER RE-TRACTED TE2-B3/WHITE IH ON/OFF ON--AUTOMATIC MODE-------------OFF--TEST MODE CON G/PIN 3 II ON/OFF LOWER TRIMMER DISABLE SWITCH CON G/PIN 4 IJ ON/OFF UPPER TRIMMER DISABLE SWITCH
54
VALVE REFERENCE INFORMATION VALVES LOCATED UNDER LEFT COVER OF THE MACHINE
THICKNESS DETECTOR
LEFT CLAMP
RIGHT CLAMP
UPPER TRIMMER
THREAD PULLER
WIPER
TENSION RELEASE
LOWER TRIMMER
PRESSER FOOT
NEEDLE COOLER
NEXT SCREEN LOOKS LIKE THIS
6. PRESS THE OUTPUT STATUS KEY
55
THIS SCREEN WILL SHOW THE CURRENT STATUS OF THE OUTPUTS
IN THIS SCREEN THE OUTPUTS THAT ARE LIGHTED WILL BE “ON” THE OUTPUTS THAT ARE DARK WILL BE “OFF” 7. PRESS OUTPUT TEST KEY
THIS SCREEN IS USED TO CHECK THE SOLENOIDS
BY PRESSING AND RELEASING THE OUTPUT NUMBER OR LETTER, THAT SOLENOID CAN BE CHECKED USING THE OUTPUT REFERENCE INFORMATION BELOW, VARIOUS OUTPUTS ON THE PLK-E1008H-2008H MACHINES CAN BE CHECKED. CAUTION: YOU HAVE TO REMOVE THE PRESSER FOOT IN ORDER TO CHECK THE UPPER KNIFE TO PREVENT CRASHING THE KNIFE TIP INTO THE FOOT 8. AFTER TESTING, PRESS THE X KEY
OUTPUT REFERENCE INFORMATION OUTPUTS
TERMINAL SIGNAL FUNCTION CON 7 O1 LOWER TRIMMER CON 9 O2 WIPER
CON 10 O3 TENSION RELEASE CON 8 O4 LEFT CLAMP CON 11 O5 PRESSER FOOT TE2-A4 O6 HEATER TE2-A5 O7 THICKNESS DETECTOR TE2-A6 O8 RIGHT CLAMP TE2-A7 O9 UPPER TRIMMER TE2-A8 OA THREAD PULLER TE2-A9 OB NEEDLE COOLER
CON-G/PIN 13 OH BUZZER
56
NEXT SCREEN LOOKS LIKE THIS
9. PRESS THE X KEY
NEXT SCREEN LOOKS LIKE THIS
10. PRESS THE ENCODER/SENSOR/DETECTOR KEY
THIS SCREEN IS USED TO CHECK THE SYNCHRONIZER MOTOR ENCODER X/Y HOMING SENSORS
11. ROTATE THE MACHINE HAND WHEEL TO CHECK THE SYNCHRONIZER’S UP AND DOWN POSITION 12. ROTATE THE MOTOR PULLEY TO CHECK THE MOTOR ENCODER 13. MOVE THE CLAMP IN THE X AND Y DIRECTION TO CHECK THE X/Y HOMING SENSORS NOTE: IF THE ARROW MOVES, OR THE WHEEL ROTATES, THAT INPUT IS WORKING 14. AFTER CHECKING, PRESS THE X KEY
NEXT SCREEN LOOKS LIKE THIS
15. PRESS THE TOP KEY
NEXT SCREEN LOOKS LIKE THIS
STANDARD SCREEN INPUT/OUTPUT TEST COMPLETE
58
USING THE TEST MODE STANDARD SCREEN
1. TURN ON THE POWER 2. PRESS THE HOME KEY THERE IS A TOGGLE SWITCH TO THE LEFT OF THE EMERGENCY STOP PUSH BUTTON “ON” IS THE AUTOMATIC MODE “OFF” IS THE TEST MODE 3. SELECT THE OFF POSITION (TEST MODE)
NEXT SCREEN LOOKS LIKE THIS THIS IS THE TEST MODE SCREEN USED TO CHECK THE FOLLOWING: (A) TO CHECK EACH SOLENOID BY PRESSING A BUTTON OR KEY NUMBER (B) TO CHECK OR ADJUST THE SENSORS THAT ARE MOUNTED TO THE AIR CYLINDERS (C) TO CHECK THE RELAY FOR THE HEATERS (D) TO SET THE HEIGHT OF THE UPPER KNIFE WHEN IT IS EXTENDED TO BURN THE THREAD (E) TO EXECUTE A COMPLETE KNIFE CYCLE TEST
SEQUENCE EXAMPLE OF USING THE TEST MODE NOTE 1: THE PRESSER FOOT, TENSION RELEASE, WIPER, LOWER HEATER AND UPPER HEATER HAVE 2 SENSORS PER AIR CYLINDER. THE THREAD PULLER AND STOPPER HAVE 1 SENSOR PER AIR CYLINDER. WHEN ACTIVATING THE SOLENOIDS WATCH THE LED’S ON THE SENSORS TO MAKE SURE THAT THEY TURN OFF AND ON WHEN EXTENDING AND RE-TRACTING THE CYLINDERS. IF ONE THE SENSORS IS OUT OF ADJUSTMENT THE KNIFE CYCLE WILL NOT COMPLETE WHEN KEY 15 IS PRESSED. BUTTONS PRESS THE “PRESFOOT” BUTTON TO CHECK THE PRESSER FOOT AND ITS SENSORS PRESS THE “RELEASE” BUTTON TO CHECK THE TENSION RELEASE AND ITS SENSORS PRESS THE “PULLER” BUTTON TO CHECK THE THREAD PULLER AND ITS SENSOR PRESS THE “WIPER” BUTTON TO CHECK THE WIPER AND ITS SENSORS PRESS THE “STOPPER” BUTTON TO CHECK THE UPPER HEATER HEIGHT AND ITS SENSOR PRESS THE “LOW TRIM” BUTTON TO CHECK THE LOWER HEATER AND ITS SENSORS PRESS THE “UPPER_TRIM” BUTTON TO CHECK THE UPPER HEATER AND ITS SENSORS PRESS THE “RESET” BUTTON TO PUT ALL CYLINDERS BACK TO ORIGINAL POSITION
59
NOTE 2: IN SOME CASES THE BUTTON SEQUENCE MAY NOT WORK REMEMBER THAT: THE PRESSER FOOT MUST BE UP BEFORE THE WIPER CAN EXTENDED THE WIPER MUST BE EXTENDED BEFORE THE STOPPER CAN COME DOWN THE STOPPER MUST BE DOWN BEFORE THE UPPER HEATER CAN BE EXTENDED KEYS PRESS KEY 08 TO CHECK THE HEATERS FOR 2.5 SECONDS PRESS KEY 09 TO CHECK THE NEEDLE COOLER BY PRESSING KEY 12, THE HEATER BUZZER CAN BE TURNED OFF PRESS KEY 15 TO EXECUTE A COMPLETE KNIFE CYCLE TEST 4. WHEN FINISHED, PRESS THE “RESET” KEY 5. PUT THE TOGGLE SWITCH BACK TO THE “ON” POSITION (AUTOMATIC MODE)
60
VALVE REFERENCE INFORMATION VALVES LOCATED UNDER LEFT COVER OF THE MACHINE
LEFT CLAMP
RIGHT CLAMP
UPPER TRIMMER
THREAD PULLER
WIPER
TENSION RELEASE
LOWER TRIMMER
PRESSER FOOT
NEEDLE COOLER
THICKNESS DETECTOR
61
Wiring INPUT SENSOR AND AIR CYLINDER STATUS AT HOME POSITION IN THE AUTOMATIC MODE
TERMINAL SIGNAL CONDITION FUNCTION CON I/PIN 2 I1 ON/OFF START/GREY FOOT PEDAL CON I/PIN 3 I2 ON/OFF CLAMP/BLACK FOOT PEDAL CON H/PIN 3 I4 ON/OFF EMERGENCY STOP SWITCH
TE1-A2/WHITE I5 ON THICKNESS DETECTOR/CYLINDER RE-TRACTED TE1-A4/GREEN I6 OFF UPPER TRIMMER INPUT/CYLINDER RE-TRACTED
TE1-A6/YELLOW I7 ON UPPER TRIMMER INPUT/CYLINDER RE-TRACTED TE1-A8/LT. BROWN I8 OFF THREAD PULLER INPUT/CYLINDER EXTENDED
TE1-A10/BLUE I9 ON WIPER INPUT/CYLINDER RE-TRACTED TE1-B4/GREY IA OFF WIPER INPUT/CYLINDER RE-TRACTED
TE1-B6/LT. GREEN IB ON TENSION RELEASE INPUT/CYLINDER RE-TRACTED TE1-B8/PURPLE IC OFF TENSION RELEASE INPUT/CYLINDER RE-TRACTED TE1-B10/BROWN ID OFF PRESSER FOOT INPUT/CYLINDER RE-TRACTED
TE2-A1/PINK IE ON PRESSER FOOT INPUT/CYLINDER RE-TRACTED TE2-A3/WHITE/STRIPE IF OFF LOWER TRIMMER INPUT/CYLINDER RE-TRACTED TE2-B1/RED/STRIPE IG ON LOWER TRIMMER INPUT/CYLINDER RE-TRACTED TE2-B3/WHITE IH ON/OFF ON--AUTOMATIC MODE-------------OFF--TEST MODE CON G/PIN 3 II ON/OFF LOWER TRIMMER DISABLE SWITCH CON G/PIN 4 IJ ON/OFF UPPER TRIMMER DISABLE SWITCH
OUTPUTS
TERMINAL SIGNAL FUNCTION CON 7 O1 LOWER TRIMMER CON 9 O2 WIPER CON 10 O3 TENSION RELEASE CON 8 O4 LEFT CLAMP CON 11 O5 PRESSER FOOT TE2-A4 O6 HEATER TE2-A5 O7 THICKNESS DETECTOR TE2-A6 O8 RIGHT CLAMP TE2-A7 O9 UPPER TRIMMER TE2-A8 OA THREAD PULLER TE2-A9 OB NEEDLE COOLER
CON-G/PIN 13 OH BUZZER
62
CHART OF CONNECTING WIRES
63
(1).Outside of control box
350780-1 1,2,4P 350689-1 3P 350690-1
350780-1 2P-4P 350689-11P 350690-1
Bz
60-8263-3028-15-000 60-8263-0513-00-808
60-8263-3028-16-000 60-8263-0617-00-808
5195-02-BU 5225TL
5195-03 5225TL
X
PLK-E-CON P.W.B
CON2
Into sewing machine head
Control box
Detector
Main motor
CABLE1
CONC
COND
CONE
CONH
CONI
CONA
Teaching panel
(option)
Term
inal
1
Term
inal
2
Y
Main motor
Stepping motor
Output of solenoid
RS-232CCONF
Teaching panel
CONG Input/output
Input signal
Foot switch
PLK-E-CU -20
CONB Control box main power supply
Model name
Control box
To
60-9090-304-118-006 60-9090-0322-00-805
60-9090-304-218-006 60-9090-0322-99-805
60-9090-304-118-006 60-9090-0322-00-805
640582-1 350689-1 350779-1
2P-4P 350690-11P 350689-1
350780-1 1,2,4P 350689-1 3P 350690-1
770361-1 350418-1
172339-1 170359-1
172331-1170361-1
172339-1 170359-1
60-8263-3048-15-001 60-8263-0513-00-808
60-8263-3038-15-000 60-8263-0513-00-808
12
12
Halt switch
Clamp
Wiper
Tread release
171822-4 170204-1
5197-02 5225TL
5196-02-BU 5225TL
Presser foot
5197-03 5225TL
Other voltage refer to "[15]Several power supply"
60-9090-306-108-005 60-9090-0423-99-805 Pushbutton switch assay
BM090C349G01
Foot switch
TE1 TE2
CON1 CABLE1770372-1350417-1
CABLE2
172160-1170362-1
To detector
To main motor encoder
CON7
CON8
CON10
CON9
CON11
CON3
CON5
CON4
Stepping motor XX home sensor(E2S-W23)
Y home sensor (E2S-W23)
Stepping motor Y
X
Y
Buzzer
PF
Trim
4
1
0V 0V
Y home sensor+12V 1
234
0V X home sensor
+12V 123
O6(Buzzer)+12V 0V
I4(Halt) 123
O4(Clamp)+24V
2
O2(Wiper) N.C.
+24V 123
O3(Thread release)+24V 1
2
O5(Presser foot)N.C.
+24V 123
1O1(Trim) +24V
2T
FU
W
L
1
1234
123
1234
2
123
12
123
12
CABLE2To
64
(2).Inside of control box
Orange
CO
N2
Black
FDD
PLK-B1-CPU-E P.W.B
PLK-B1-PMD-E P.W.B
PLK-B-DISP P.W.B
XC-E2-1B-PLK P.W.B
Transformer
CONBControl box main power supply
Main motor
Stepping motor
Output of solenoid
RS-232C
Teaching panel
Input/output signal
Input signal
Foot switch
CON2 CON1
CON1
CON1
CON3
CON9 CON5
CON6
CON5
CON3
CON10
CO
N9 C
ON
8 C
ON
4
CO
N4
CO
N1
Brake register MFS30A 101K 100ohm
CONA
CONC
COND
CONE
CONF
CONG
CONH
CONI
CON5
Grey
BrownBlue
Orange
Black
CO
N1
CO
N3
CO
N4
CO
N7
CO
N2
CO
N7
CO
N6
To PLK-B1-PCCON P.W.B CON1
PLK-E-CU -20
(BKO-E3160H01)
Model nameControl box
CO
N6
65
OFF
56
Black BrowBlue
Green/ Yellow
Black Brown
Blue
Green/ Yellow
Green
60-9090-306-108-002
60-9090-306-208-002
F1 5A
F25A
Black Brown
Blue
Green/ Yellow
Black
Blue
Brow
3-phase transformer 3phi 800VA BKO-E3138H02
Black
Red
Blue Green/ Yellow
60-9090-304-118-006
60-9090-304-118-006
BlackRed
Blue
Brown Black
BlueGreen/ Yellow
60-9090-305-108-005
Black Brown
Green/ Yellow
Green/ Yellow
60-9090-306-108-005
BlackBrowBlueGreen/ Yellow
60-9090-304-218-006
PLK-B-PUC-B40
1234ON
1. 3phi AC200V -- 240V 50/60Hz
To control box CONB
Push button switch assay M090C349G03
60-9090-306-108-002
Red White Black Green
Red White Black
Green
Green
Ground
ON OFF
2.3phi AC380V -- 415V 50/60Hz (Except Europe)
Push button switch assay M090C349G08
To control box CONB
Power unit model name
Green/ Yellow
56
1234
5
1234
5
1234
1234
1 2 3 4
56
1234
56
1234
U
V
W
u
v
w
66
BrownBlue
Green
Green/ Yellow
Brow
Blue
Green/ Yellow
60-9090-306-108-005
5.1phi AC200V -- 240V 50/60Hz (Except Europe)
Black Brown
Green/ Yellow
Green/ Yellow
F120A
Black 100V
0V 0V
200V Black
Red
Single-phase transformer 1phi 600VA BKO-E3140H03
60-9090-305-208-005
Black Brown BlueGreen/ Yellow
60-9090-304-218-006
60-9090-304-108-005
Brown Black
BlueGreen/ Yellow
60-9090-305-108-005
Black Brown
Blue
Green/ Yellow
Green/ Yellow
60-9090-306-108-005
3.1phi AC100V -- 120V 50/60Hz
White Black
Green
Green
White
Black Green
60-9090-306-108-005
60-9090-306-108-005
PLK-B-PUC-A10
Brown
BlueGreen/ Yellow
60-9090-305-108-005
BlackBrown
Blue
Green/ Yellow
Green/ Yellow
60-9090-306-108-005
Black
Green/ Yellow
BrownBlue
Green/ Yellow
Black
Ferrite core
Brown Blue
Green/ Yellow
BlackPLK-B1-FIL P.W.B
60-9090-305-208-005
BrownBlue
Green/ Yellow
Black
60-9090-306-208-005
60-9090-304-118-006
PLK-E-NU-20
Blue Brown
Green
Green/ Yellow
Brown
Blue
Green/ Yellow
60-9090-306-108-005
4.1phi AC200V -- 240V 50/60Hz (Europe)
Ground
Ground
ON OFF
ON OFF
ON OFF
Push button switch assay M090C350G05
Push button switch assay M090C433G02
Push button switch assay M090C433G02
To control box CONB
To control box CONB
To control box CONB
Power unit model name
Noise filter unitmodel name
56
1234
56
1234
56
1234
12 3 4
1234
56
1234
5
1234
5
1234
56
1234
5
1234
5
1234
1234
1234
56
1234
56
1234
67
Control box connectors layout
Rear view of control box
①
③⑤②④⑥
⑦⑧
①②③④⑤⑥⑦⑧
⑨⑩⑪⑫⑬⑭⑮
①②③④⑤⑥⑦⑧
②④⑥⑧・・・・・
①③⑤⑦・・・・・
②④⑥⑧・・・・・
①③⑤⑦・・・・・
②④⑥⑧・・・・・
①③⑤⑦・・・・・
①②③④
④⑤⑥
①②③
CONA CONB
CONC
CONF
CONG
COND
CONH
CONI
Control box main power supply (Connect to push button switch or power unit or noise filter unit)
Main motor (Connect to main motor)
Stepping motor (Connect to stepping motoringsewing machine head)
Output of solenoid (Connect to dewing machine head)
RS-232C (option)
Teaching panel(option)
Input signal (Connect to sewing machine head)
Foot switch (Connect to foot switch)
CONE
Input/output signal
①
③⑤②④
68
Pin No. of connectors
S2 PD11 +12V PD12 OA0 PD13 OA1 PD14 OA2 PD15 OA3 DIR VP5 NOE N.C. N.C.
R5 R/W R6
A0/RS R7
PD8 S0
PD9 S1
PD10 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
11 12 13 14 15 16 17 18 19 20
1.Main motor (CONA) Signal Pin No.
1 2 3 4
U V W PE
2.Control box main power supply (CONB)Signal Pin No.
1 2 3 4 5 6
R S T - E
PE
3.Stepping motor (CONC) Signal Pin No.
1 2 3 4 5 6 7 8
XAN XAP XBN XBP YAN YAP YBN YBP
5.RS-232C (CONE) Signal Pin No.
1 2 3 4 5
+12V RXD N.C. TXD GND
7.Teaching panel (CONF) Signal Pin No.
1 2 3 4 5 6 7 8 9 10
R0 VP5 R1 0V R2 0V R3 -9V R4 E
4.Out of solenoid (COND) (Same as PLK-B1-CON P.W.B CON2.)
Table1-1
Signal Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
O1 O3 O5 OB O9 O7 O6
+24V O2 O4 OC OA O8
OSC2 +24V
Table1-2
Table1-3
Table1-5
Table1-7
Initial settingTrim
Thread releasePresser foot Function output 1
Function output 3
Virtual output 1
Buzzer -
Wiper Clamp
Clamp2 outputFunction output 2
Virtual output 1 - - Table1-4
6.Foot switch (CONI)Signal Pin No.
1 2 3 4 5 6 7 8
Body
+12V I1 I2 I3
GND GND N.C. GND
E
Initial setting-
Start Clamp1 Nothing
- - - - - Table1-6
8.Input signal (CONH) (Same as PLK-B1-CON P.W.B CIN2.)
Signal Pin No. 1 2 3 4 5 6 7 8 9 10
+12V +5V I4 I5 I6 IA I7 IB I8 IC
Initial setting- -
Halt Nothing Nothing Nothing Nothing Nothing Nothing
Needle up/down
Table1-8
21 22 23 24 25 26
11 12 13 14 15 16 17 18 19 20
X home sensorY home sensor
- - - - - - - -
Thread trimming protectNeedle thread sensor
Clamp2 input Clamp step forward
- -
X home sensor Y home sensor
N.C. I9 ID UP DN PG EA EB IE IG IF IH 0V 0V
69
How to use the terminal 1,2 and connectors
L
1.Input/output signal (CONG) Signal Pin No.
1 2 3 4 5 6 7 8 9 10
0V 0V II IJ IK IL IM IN IO IP
Initial setting - -
Jog + Jog - Reset
Winding Trim prohibit
Wiper prohibit Nothing Nothing
21 22 23 24 25 26
11 12 13 14 15 16 17 18 19 20
- -
Nothing Nothing Nothing Nothing Nothing Nothing
Down position Error
Operation preparation completion
Halt in progress
Sewing completion
Home position - -
0V 0V OH OI OJ OK OL OM ON OO
OD OE OF OG
+12V +12V
2.Terminal 1 (Into sewing machine head)
Signal Pin No. A1 A2 A3 A4 A5 A6 A7 A8 A9 A10
0V I5 0V I6 0V I7 0V I8 0V I9
Initial setting -
Nothing -
Nothing -
Nothing -
Nothing -
Virtual input 0 - - -
Nothing -
Nothing -
Needle up/down -
Virtual input 1
+12V +12V +12V
IA +12V
IB +12V
IC +12V
ID
B1 B2 B3 B4 B5 B6 B7 B8 B9 B10
3.Terminal 2 (Into sewing machine head)
Signal Pin No.
A1 A2 A3 A4 A5 A6 A7 A8 A9 A10
IE 0V IF O6 O7 O8 O9 OA OB OC
Initial settingThread trimming
protect -
Clamp2 input Buzzer
Virtual output 1Virtual output 0Function output 3Function output 2Function output 1Clamp2 outputNeedle thread
trimming sensor-
Clamp step forward
- - - - - - -
IG +12V
IH +24V +24V +24V +24V +24V +24V OSC2
B1 B2 B3 B4 B5 B6 B7 B8 B9 B10
Table2-1
Table2-2 Table2-3
L
Switch
Output
Switch
L
L
Bz
Switch
Output
Needle thread Trimming sensor
0V IG +12V
Power supply +12V of CONG, Terminal 1,2 maximum 300mA. If you want to more ampere, put on power supply to outside of control box.
Bro
wn
Red
Blu
e B
lack
B
lack
or
W
hite
70
Table of connection into control box
1.CPU -- PMD *( ) Initial setting
CPU Signal PMD CPU Signal PMD CON10-1 Z11 CON3-1 CON10-2 Z12Z12 CON3-2 CON10-3 +12V CON3-3 CON10-4 +12V CON3-4 CON10-5 +5V CON3-5 CON10-6 +5V CON3-6 CON10-7 ZI11 CON3-7 CON10-8 RESERV CON3-8 CON10-9 SOL-OC CON3-9 CON10-10 ZCRS CON3-10 CON10-11 ZI22 CON3-11 CON10-12 ZI12 CON3-12 CON10-13 O6(Buzzer) CON3-13 CON10-14 O1(Trim) CON3-14 CON10-15 O8(Virtual output 0) CON3-15 CON10-16 O7(Virtual output 1) CON3-16 CON10-17 OA(Function output 2) CON3-17 CON10-18 O9(Function output 3) CON3-18 CON10-19 OC(Clamp 2 output) CON3-19 CON10-20 OB(Function output 1) CON3-20 CON10-21 O3(Thread release) CON3-21 CON10-22 O5(Presser foot) CON3-22 CON10-23 O4(Clamp 1 output) CON3-23 CON10-24 O2(Wiper) CON3-24 CON10-25 Z21 CON3-25 CON10-26 ZI21 CON3-26 CON10-27 YI22 CON3-27 CON10-28 Z22 CON3-28 CON10-29 Y22 CON3-29 CON10-30 YI21 CON3-30 CON10-31 YI12 CON3-31 CON10-32 Y21 CON3-32 CON10-33 Y12 CON3-33 CON10-34 YI11 CON3-34 CON10-35 XI22 CON3-35 CON10-36 Y11 CON3-36 CON10-37 X22 CON3-37 CON10-38 XI21 CON3-38 CON10-39 XI12 CON3-39 CON10-40 X21 CON3-40 CON10-41 X12 CON3-41 CON10-42 XI11 CON3-42 CON10-43 X11 CON3-43 CON10-44 PMD-OC CON3-44 CON10-45 XPD CON3-45 CON10-46 YPD CON3-46 CON10-47 RA CON3-47 CON10-48 ZPD CON3-48 CON10-49 GND CON3-49 CON10-50 GND CON3-50
2.PMD -- FDD
PMD Signal FDD CON7-1 FD5V CON2-1 CON7-2 N.C. CON2-2 CON7-3 N.C. CON2-3 CON7-4 N.C. CON2-4
3.XC-E -- Main motor
XC-B Signal CONA CON3-1 U CONA-1 CON3-2 V CONA-2 CON3-3 W CONA-3
- PE CONA-4
4.1 PMD -- XC-B (CON5 connection)
PMD Signal XC-B CON1-1 W3 CON5-4 CON1-2 - CON5-3 CON1-3 W2 CON5-2 CON1-4 W1 CON5-1
4.2 PMD -- XC-E (CON6 connection)
PMD Signal XC-B CON1-1 W3 CON6-4 CON1-2 - CON6-3 CON1-3 W2 CON6-2 CON1-4 W1 CON6-1
*CPU…..PLK-B1-CPU-E P.W.B *PMD…..PLK-B1-PMD-E P.W.B *XC-E…..XC-E2-1B-PLK P.W.B *DISP……PLK-B-DISP P.W.B *CONB….Control box main power supply*FDD……Floppy disk driver
Table 3-1
Table 3-2
Table 3-3
Table 3-4.1
Table 3-4.2
71
Table of connection into control box
5.CPU ~ FDD間
CPU Signal FDD CPU Signal FDD CON5-1 GND CON1-1 CON5-2 MODE SELECT CON1-2 CON5-3 GND CON1-3 CON5-4 IN USE CON1-4 CON5-5 GND CON1-5 CON5-6 DS3 CON1-6 CON5-7 GND CON1-7 CON5-8 INDEX CON1-8 CON5-9 GND CON1-9 CON5-10 DS0 CON1-10 CON5-11 GND CON1-11 CON5-12 DS1 CON1-12 CON5-13 GND CON1-13 CON5-14 DS2 CON1-14 CON5-15 GND CON1-15 CON5-16 MOTOR ON CON1-16 CON5-17 GND CON1-17 CON5-18 H DIR CON1-18 CON5-19 GND CON1-19 CON5-20 STEP CON1-20 CON5-21 GND CON1-21 CON5-22 W DATA CON1-22 CON5-23 GND CON1-23 CON5-24 W GATE CON1-24 CON5-25 GND CON1-25 CON5-26 TRKO CON1-26 CON5-27 GND CON1-27 CON5-28 W PRT CON1-28 CON5-29 GND CON1-29 CON5-30 R DATA CON1-30 CON5-31 GND CON1-31 CON5-32 H SEL CON1-32 CON5-33 GND CON1-33 CON5-34 READY CON1-34
6.CPU -- DISP
CPU Signal FDD CPU Signal FDD CON9-1 +5V CON1-1 CON9-2 +5V CON1-2 CON9-3 +12V CON1-3 CON9-4 +12V CON1-4 CON9-5 Data bass I/O CON1-5 CON9-6 Data bass I/O CON1-6 CON9-7 Data bass I/O CON1-7 CON9-8 Data bass I/O CON1-8 CON9-9 Data bass I/O CON1-9 CON9-10 Data bass I/O CON1-10 CON9-11 Data bass I/O CON1-11 CON9-12 Data bass I/O CON1-12 CON9-13 DIR/RD CON1-13 CON9-14 R/W/WR CON1-14 CON9-15 A0/RS CON1-15 CON9-16 A1 CON1-16 CON9-17 8255-1 CON1-17 CON9-18 8255-1 CON1-18 CON9-19 GND CON1-19 CON9-20 GND CON1-20
7.CPU -- XC-B
CPU Signal XC-B CON6-1 RA CON1-1 CON6-2 IFV CON1-2 CON6-3 IFU CON1-3 CON6-4 WN CON1-4 CON6-5 UN CON1-5 CON6-6 VN CON1-6 CON6-7 BKS CON1-7 CON6-8 ER CON1-8 CON6-9 VP CON1-9 CON6-10 WP CON1-10 CON6-11 UP CON1-11 CON6-12 COM CON1-12 CON6-13 VDC CON1-13 CON6-14 +12V CON1-14 CON6-15 GND CON1-15
8.PMD -- Transformer (BKO-E3160H01)
PMD Signal Transformer CON5-1 AC 6.3V Black CON5-2 - - CON5-3 AC 6.3V Black
9.PMD -- Transformer (BKO-E3160H01)
PMD Signal Transformer CON9-1 AC 24V Orange CON9-2 - - CON9-3 AC 24V Orange
Table 3-7
Table 3-8
Table 3-9
Table 3-6
Table 3-5
72
10.1 XC-E -- Transformer (BKO-E3160H01) (CO5 connection)
PMD Signal Transformer CON5-1 0V AC210V / AC230V CON5-2 - - CON5-3 AC 210V AC210V CON5-4 - AC230V
10.2 XC-E -- Transformer (BKO-E3160H01) (CO6 connection)
PMD Signal Transformer CON6-1 0V AC210V / AC230V CON6-2 - - CON6-3 - AC210V CON6-4 AC 230V AC230V
11.XC-E -- CONB
XC-E Signal CONB CON4-1 E CONB-5 CON4-2 T CONB-3 CON4-3 S CONB-2 CON4-4 R CONB-1
- - CONB-4 - PE CONB-6
12.XC-E -- Break register
XC-E Break register CON4-1 100 ohm CON4-2 100 ohm
Table 3-12
Table 3-10.2
Table 3-10.1
Table 3-11
73
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