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Paper Recycling Ladislav Veres. Košice , October 18 th 2012. Agenda. Smurfit Kappa Group general information Paper Recycling – Recovered Paper as a raw material Global Europe Slovakia Recovered Paper Quality Issues Increased Contamination Decreasing Fiber Quality - PowerPoint PPT Presentation
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Paper RecyclingLadislav Veres
Košice, October 18th 2012
2
Agenda
1. Smurfit Kappa Group general information
2. Paper Recycling – Recovered Paper as a raw material
Global Europe Slovakia
3. Recovered Paper Quality Issues Increased Contamination Decreasing Fiber Quality
4. Closing the Loop in Paper Industry
3
Employees (FTE) 38,000 Presence
- European countries 21- Latin American countries 9
Operating Facilities 331including 1 BIB in Canada
1. About Smurfit Kappa Group
Smurfit Kappa Group is a world leader in paper-based packaging with operations in Europe and Latin America.
Smurfit Kappa Group operates in 21 countries in Europe and is the European leader in containerboard, solidboard, corrugated and solidboard packaging and has a key position in several other packaging and paper market segments, including graphicboard and sack paper. Smurfit Kappa Group also has a growing base in Eastern Europe, a bag-in-box facility in Canada and operates in 9 countries in Latin America where it is the only pan regional operator.
4
Smurfit Kappa Group Profile
Packaging EuropeSales Volumes
(million tonnes)
Kraftliner
1.4
Recycled Containerboard
2.9
Other Paper and Board
1.1
Corrugated
4.2
Solid Board Packaging
0.3
(Full Year 2011 figures)
Latin AmericaSales Volumes
(million tonnes)
Containerboard
0.7
Other Paper and Board
0.4
Corrugated
0.7
Full Year 2011 Net Sales (€ billion) 7.4 Containerboard (million tonnes) 5.1 Corrugated Packaging (million tonnes) 5.0
5
European Operations
(as at March 2012)
Virgin Mills 5Recycled Containerboard Mills 13Other Recycled Paper and
Board Mills 8Corrugated 162Cartons and
Solid Board Packaging 9Recovered Fibre 16 + Joint-Venture depots 8 Other 47
6
2. Paper Recycling: Recovered Paper as a raw material
Global recovered paper consumption (2010): 222 million metric tons
Source: RISI Outlook for Global Recovered Paper Markets (2012)
115.8
46.1
32.3
27.9
Far EastWestern EuropeNorth AmericaOthers
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2. Paper Recycling: Recovered Paper as a raw material
Historic and forecasted recovered paper consumption
Source: RISI Outlook for Global Recovered Paper Markets (2012)
1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 20160
50
100
150
200
250
300
Far East Western Europe North America Others
Mill
ion
mt
8
2. Paper Recycling: Recovered Paper as a raw material
Recovered paper consumption per region
1994 1996 1998 2000 2002 2004 2006 2008 2010 2012 2014 20160
20,000
40,000
60,000
80,000
100,000
120,000
Western EuropeEastern EuropeNorth AmericaJapanChinaOceaniaLatin AmericaMiddle EastAfricaOther Far East
Source: RISI Outlook for Global Recovered Paper Markets (2012)
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2. Paper Recycling: Europe
European recovered paper utilization and collection overview:Country RP Utilization RP Collection Difference Recycling RateAustria 2.435 1.417 -1.018 66%Belgium 1.278 2.160 882 76%Czech Republic 320 737 417 57%Finland 583 735 152 67%France 5.104 7.123 2.019 74%Germany 16.074 15.262 -812 77%Hungary 672 439 -233 53%Italy 5.042 6.290 1.248 59%Netherlands 2.159 2.480 321 86%Norway 428 638 210 94%Poland 1.616 1.855 239 39%Portugal 343 789 446 74%Romania 274 361 87 50%Slovak Republic 99 232 133 48%Slovenia 414 246 -168 67%Spain 5.093 4.722 -371 73%Sweden 1.712 1.497 -215 74%Switzerland 1.000 1.316 316 91%United Kingdom 3.758 8.036 4.278 79%Total 48.404 56.335
All data are in '000 TonnesSource: CEPI Annual statistics 2011
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2. Paper Recycling: Europe
Germany – Recovered paper collection & utilization developmentGermany
Year RP Collection RP Utilization1991 7.499 6.4201992 7.915 6.7421993 8.564 6.9951994 9.689 8.1601995 10.670 8.5991996 10.912 8.8881997 11.493 9.4571998 12.164 9.9171999 12.825 10.2282000 13.573 10.9922001 13.826 11.5262002 13.696 12.0382003 13.570 12.4492004 14.312 13.2192005 15.077 14.4132006 15.479 15.2542007 15.737 15.8222008 15.600 15.4932009 15.425 14.7952010 15.388 16.2732011 15.262 16.074
19911992
19931994
19951996
19971998
19992000
20012002
20032004
20052006
20072008
20092010
20115,000
7,000
9,000
11,000
13,000
15,000
17,000
19,000
RP Collection RP Utilization
Sources: CEPI Annual Statistics 2011CEPI Historic Statistics 1991-2010
11
2. Paper Recycling: Europe
UK – Recovered paper collection & utilization development
Sources: CEPI Annual Statistics 2011CEPI Historic Statistics 1991-2010
UKYear RP Collection RP Utilization1991 3.088 2.9541992 3.214 3.0551993 3.406 3.2941994 3.921 3.6771995 4.023 3.9971996 4.539 4.3231997 5.005 4.6181998 5.030 4.6541999 5.135 4.7532000 5.280 4.8822001 5.552 4.6122002 5.999 4.6102003 6.386 4.5422004 7.204 4.6252005 7.754 4.5432006 8.016 4.1722007 8.616 4.0472008 8.768 3.9932009 8.158 3.8202010 8.005 3.7632011 8.036 3.758
19911992
19931994
19951996
19971998
19992000
20012002
20032004
20052006
20072008
20092010
20110
1,000
2,000
3,000
4,000
5,000
6,000
7,000
8,000
9,000
10,000
RP Collection RP Utilization
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2. Paper Recycling: Europe
European recovered paper utilization and collection development:
Sources: CEPI Annual Statistics 2011CEPI Historic Statistics 1991-2010
199119921993199419951996199719981999200020012002200320042005200620072008200920102011 -
10,000
20,000
30,000
40,000
50,000
60,000
70,000
CEPI
CollectionUtilisation
kT
13
2. Paper Recycling: Slovakia
Slovakian recovered paper utilization and collection development:
Sources: CEPI Annual Statistics 2011CEPI Historic Statistics 1991-2010
199119921993199419951996199719981999200020012002200320042005200620072008200920102011 -
50.00
100.00
150.00
200.00
250.00
300.00
Slovakia
CollectionUtilisation
kT
14
2. Paper Recycling: Slovakia
Source: ZCPP statistics 2011
Slovakian recovered paper utilization and collection development:
15
2. Paper Recycling: Slovakia
16
Recovery rates in Europe and North America are already very high and are close to their economic limit:
3. Recovered Paper Quality Issues: Increased Contamination
Source: McKinsey
17
The first volumes to be collected are those who are easy to access, cheap and clean
Sourcing additional volumes in regions with high recovery rates leads to inferior recovered paper
3. Recovered Paper Quality Issues: Increased Contamination
Source: McKinsey
18
Also of importance is how volumes are collected
Co-mingled / single-stream collection is a reason for concern
Via the waste frame directive Europe politically is against this type of collection
Co-mingled collection is still used in several countries
Also, there is a risk of increased use of co-mingled collection
3. Recovered Paper Quality Issues: Increased Contamination
19
Over the past two decades recovered fiber has replaced wood pulp as the dominant ingredient in paper and board production
3. Recovered Paper Quality Issues: Decreasing Fiber Quality
Source: RISI Outlook for Global Recovered Paper Markets (2012)
20
4. Smurfit Kappa Recycling: Closing The Loop
Closing the loop in Smurfit Kappa Group
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4. Smurfit Kappa Recycling: Closing The Loop
22
Thank you for your attention !
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