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Omron Motion Solutions
Charles ManningProduct Marketing Manager
Mechatronics
Overview Our New Focus Omron Motion Products Mechatrolink-II WN-Series (Available now)
CJ1W-NCF71 (Available now)
CJ1W-MCH71/CS1W-MCH71 (Certification required)
FQM1 (Coming soon)
Motion Software Smart Platform Libraries
Our New Focus
Where do we go from here?
Our New Focus Support our Motion customers
Create a strong support structure Technical Support Application Engineers Sales
Training Certification course for MCH Training courses for other new products
Increase inventory levels Stock key products
Reduce lead times Promote Japan-stocked products Provide a list of Japanese stock to distribution
Our New Focus Japanese inventory
SmartStep Drives 100V: 50-400W 200V: 50-750W
SmartStep Motors All are cylinder type, incremental encoder,
3000RPM 30-400W - no options 100-750W - key 200W - key & brake
Our New Focus Japanese inventory
WT-Series Drives 100V: 100-200W 200V: 50-750W
WN-Series Drives (ML2) 200V: 50-750W
W-Series Motors All are cylinder type, incremental encoder,
3000RPM 200V: 100-200W
Our New Focus Your inventory?
Which Drives? SmartStep WT-Series WN-Series
What sizes? What voltages? What motor options?
Key Key & Tap Brake Incremental or Absolute encoder IP67 Other
Our New Focus Core products focus
Position applications with NCF CJ1W-NCF71 + W-Series
Motion applications with MCH CJ1W-MCH71 + W-Series CS1W-MCH71 + W-Series
Motion applications with FQM1 FQM1 + W-Series FQM1 + SmartStep
Mechatrolink-II WN-Series WT-Series with FNY-NS115 NCF MCH
Omron Motion Products
Drives, Motors and Controllers
Omron Motion Products Servo Drives and Motors
WT-Series Full-featured servo drive
WN-Series Built-in Mechatrolink-II
SmartStep Simple servo drive
Omron Motion Products Controllers
Position Controllers CJ1W-NCF71 CJ1W-NC113/213/413 CJ1W-NC133/233/433 CS1W-NC113/213/413 CS1W-NC133/233/433 C200HW-NC113/213/413
Omron Motion Products Controllers
Motion Controllers CJ1W-MCH71 CS1W-MCH71 CS1W-MC221/421 C200H-MC221 FQM1
Omron Motion Products Programmable Logic Controllers
CJ1 With MCH or NCF controller
CS1 With MCH controller
CQM1H With pulse I/O board
CPM2A/CPM2C Built-in synchronized pulse control
Controller Evolution
NCxxx
NCF71
Pulse & Analog
ML2
MCxxxFQM1
MCH71
MotionComman
d
PLC based
PLC on board
Distributed
Function &Performance
Controller Architecture
Controller OverviewCJ1W-NCF71 CJ1W-MCH71 FQM1
Description Motion network-Compatible Position Controller
High function Motion Controller
Flexible Motion Controller
Servo Interface
(Number of axes)
MECHATROLINK-II
(16 axes)
MECHATROLINK-II
(32 axes)
Analog/Pulse
(8 axes)
Programming Ladder/FB
(depends on PLC-CPU)
Built-in, dedicated motion language
Built-in ladder program
Function Simple positioning
(Direct operation)
Positioning, synchronous cam operation
Positioning, Electronic cam, etc.
Control cycle Depends on PLC ~1ms ~0.5ms
Minimum response time
4ms (4 axes)
6ms (8 axes)
~4ms 20µs
Programming Tool CX-Motion-NCF MC-Miel CX-Programmer
Selling point High speed positioning Will simplify Motion Control functions
Quick response, Standalone
Omron Motion Products AC Inverters
3G3JV V/Hz micro Inverter
3G3MV Open Loop Vector micro Inverter
Networks DeviceNet Mechatrolink-II
Mechatrolink-II
High Speed Field Network
Mechatrolink-II High speed motion field
network Designed for Motion
Control applications Position, speed and I/O
data is transferred in real time
Speed, torque and position modes can be switched during run
Synchronous phase control
Electronic line shaft Electronic cam
Comparable to SERCOS
Mechatrolink-II Only one
communication line required to connect up to 30 nodes
Reduces wiring time and cost
Uses widely available cable and connectors
Eliminates the need for: D/A converter for
speed/torque reference Pulse generator for
position reference Low-level signal wiring
Mechatrolink-II
Feature Specification
Baud Rate 10 Mbps
Max Transmission Distance
50 m
Max Number of Nodes
30
Cycle Time 250 µs to 8 ms
String Size 17 or 32 bytes
Topology Bus
Communication Method
Master/slave synchronous
Transmission Cable
Shielded twisted-pair wire
Mechatrolink-II
Part Number Description
FNY-NS115 ML2 interface for WT-Series
FNY-W6022 Termination resistor
FNY-IO2310 24 V DC I/O module (64 I/O)
FNY-PL2900 Counter module
FNY-PL2910 Pulse output module
FNY-REP2000 Repeater
FNY-W6003-xx USB Cable (0.5 to 30 m)
WN-Series
Servo Drive with Built-in ML2
WN-Series WN-Series servo drives
are designed specifically for use on Mechatrolink-II high speed networks
Does not require ML2 adapter (saves money)
WN-Series drives are 25% smaller than the equivalent WT-Series
Works with our existing W-Series motors
WN-Series Control commands are
sent via ML2 connection between the drive and controller Motor performance is
not limited by control interface specifications
Response times are reduced
Data control is simplified because it is managed by the host controller
WN-Series1-PH100 VAC
50 W R88D-WNA5L-ML2
100 W R88D-WN01L-ML2
200 W R88D-WN02L-ML2
400 W R88D-WN04L-ML2
1-PH200 VAC
50 W R88D-WNA5H-ML2
100 W R88D-WN01H-ML2
200 W R88D-WN02H-ML2
400 W R88D-WN04H-ML2
750 W R88D-WN08H-ML2
3-PH200 VAC
500 W R88D-WN05H-ML2
1.0 kW R88D-WN10H-ML2
1.5 kW R88D-WN15H-ML2
2.0 kW R88D-WN20H-ML2
3.0kW R88D-WN30H-ML2
WN-Series
R88D-WN02H-R88D-WN02H-ML2ML2Product
Servo
Voltage
L – 100V
H – 200V
Motor Capacity (W)
Rating # (watts)
Series
WT – W-Series
WN – W-Series w/ ML2
Type
D - Drive
Network
ML2 - Mechatrolink-II
WN-Series How to sell it
Designed specifically for ML2 high-speed network
Built-in network connection
Can compete against SERCOS
Less expensive than separate drive & network card
Recognized automatically by other Omron devices
Smart Platform libraries
WN-Series How to sell it
Physically smaller Higher functionality
Improved deviation control
Minimizes settling times Reduced torque ripple
Promotes smooth rotation
Advanced autotuning Manual or automatic Set four gains with one
parameter
WN-Series Sample Applications
Palletizing Wafer Handling Assembly Printing Filling Cutting
CJ1W-NCF71
Position Controller
CJ1W-NCF71 NCF is a multi-axis
Position Controller 16 axes per controller 16 controllers per CPU
256 total axes per CPU Coordinate up to 8 axes
Used on a Mechatrolink-II high speed network
Single cable connection Daisy chain drives One shielded twisted-pair
cable per drive 30-50 m max length
CJ1W-NCF71 Position Control
Absolute position Relative position Linear interpolation Interrupt feeding
Speed Control Torque Control Toggle between speed,
position & torque control during operation
Not possible before even with Motion Control units
Shortens operation time No stopping
CJ1W-NCF71 Compatible with
absolute encoders No need for origin
search Simple expansion
One cable per drive Add an axis
At start-up In the future
Smart platform connectivity
Configure new axes from the PLC
CJ1W-NCF71 Centralized Data Control
Controller and drive can be programmed from the PLC CPU
Separate programmer not required
Alarm status and monitors available at the PLC
Less start up and maintenance time
Uses ladder programming Position & speed data are
set from the ladder program in the CPU
CJ1W-NCF71 Servo drives
WT-Series FNY-NS115 ML2
interface required Software version 39
or later WN-Series
All versions connect directly to NCF
CJ1W-NCF71
Part Number Description
CJ1W-NCF71 Position Controller
CXONE-ALxxC-E-xSP
CX-One Software
FNY-NS115* ML2 interface for WT-Series
FNY-W6003-xx USB Cable (0.5 to 30 m)
*Use NCF with WN-Series drives or with WT-Series drives + FNY-NS115 Mechatrolink-II module
CJ1W-NCF71 Before
A controller cable connected to each axis
Controller and each drive programmed separately
Different software Adding future axes
required adding cable connections to the controller
May require more controllers
CJ1W-NCF71 After
Drives are connected by a single wire in a daisy-chain
Minimizes wiring Neat connections
Controller and servo drives can be programmed through PLC CPU
Adding future axes is simple, up to 16 axes
CJ1W-NCF71 Typical
Configuration CX-One software NS-Series HMI CJ1 with NCF W-Series drive(s)
WN WT + FNY-NS115
W-Series motor(s) Terminating resistor
CJ1W-NCF71 Before NCF
CJ1-NCxx3 WT-Series Drive W-Series Motor CX-Position CX-Programmer Drive Cable Control Cable Terminal Block Power Cable Encoder Cable
After NCF CJ1W-NCF71 WN-Series Drive W-Series Motor CX-One Mechatrolink-II
Cable Control Cable Terminal Block Power Cable Encoder Cable
CJ1W-NCF71Before NCF* After NCFCJ1-NC413 (4) $1,250
($5,000)CJ1W-NCF71 $1,650
R88D-WT04H $1,022 R88D-WN04H-ML2
$1,079
R88M-W40030H $709 R88M-W40030H $709
CX-Position $210 CX-One $1,995
CX-Programmer $1,500
XW2Z-100J-A7 $102 R88A-CTW001N $142
XW2Z-100J-B4 $71.50 FNY-W6003-01 $89.25
XW2B-40J6-2B $86.75 XW2B-50G5 $86.75
R88A-CAW003S $40.50 R88A-CAW003S $40.50
R88A-CRWA003C
$67.25 R88A-CRWA003C
$67.25
TOTAL $8,809 TOTAL $5,858.75
*Assume pulse train command, 16 axes
CJ1W-NCF71 How to sell it
Compatible with CJ1 Smart Platform High-speed
communication Mechatrolink-II (10Mbps) Up to 16 axes on a single
communication line Works with absolute
encoder No origin search required
Define origin only once PLC Open Certification
CJ1W-NCF71 How to sell it
Centralized data management
Multi-axis system Settings & data in the
controller & drive can be handled in the PLC CPU
Don’t have to connect software tool to each individual drive to check status
Simplifies start-up and drive replacements
CJ1W-NCF71 How to sell it
Functionality Position / Speed / Torque Absolute / Relative
position Linear interpolation Improved speed/torque
control compared to previous products
Toggle between position and torque control during operation
CJ1W-NCF71 Sample Applications
Assembly Equipment Process Equipment Feeders Conveyors
CJ1W-NCF71 Assembly Equipment
Absolute and relative positioning of multiple Target position and speed can be changed instantly
Even during a positioning operation Simply send another command
Toggle between position & torque during run
CJ1W-NCF71 Processing Equipment
Position, speed and torque can be controlled using a torque limit
Torque limit can be enabled, disabled or updated during operation
CJ1W-NCF71 Feeders
Position, speed and torque can be controlled directly from the PLC
Position, speed and torque can be changed during operation
S-Curve
CJ1W-NCF71 Conveyors
Using an absolute encoder eliminates the need to establish an origin each time the machine is started
Consistent positioning
CJ1W-MCH71 / CS1W-MCH71
Motion Controller
CJ1W-MCH71 / CS1W-MCH71
MCH is a multi-axis Motion Controller
32 axes per controller 30 physical or virtual 2 virtual
12 CJ1 controllers per CPU 384 axes per CPU
16 CS1 controllers per CPU
512 axes per CPU Used on a Mechatrolink-
II high speed network Single cable connection
Daisy chain drives One shielded twisted-pair
cable per drive 30-50 m max length
CJ1W-MCH71 / CS1W-MCH71
Control Types Point-to-Point
Pathway varies Continuous Path
Travel path is controlled
Interrupt Feed Speed Torque Synchronized
Electronic line shaft Electronic cam Electronic gear ratio Follow-up
CJ1W-MCH71 / CS1W-MCH71
Control Types Independent axes Combined axes
Interpolation Linear Circular Helical
CJ1W-MCH71 / CS1W-MCH71
Uses simple Omron motion language for programming
PLC functionality on-board
Motion Controller, High-function
CJ1W-MCH71 / CS1W-MCH71
Cycle times Control cycle times
2 to 12 ms Unit cycle times
1 to 8 ms Communication
cycle times 1 to 4 ms
Counter latch startup times
10 to 260 ms
CJ1W-MCH71 / CS1W-MCH71
Simple expansion One cable per drive Add an axis
At start-up In the future
Smart platform connectivity
Configure new axes from the PLC
CJ1W-MCH71 / CS1W-MCH71
Multi-tasking Run up to 8
programs simultaneously
Each program has 8 branches
All branches in all programs are executed every system cycle
Coordinate up to 16 axes
CJ1W-MCH71 / CS1W-MCH71
PC support software can read and set
Motion programs Controller constants Controller variables
Drive parameters System parameters System data
Monitor equipment status and operating conditions
CJ1W-MCH71 / CS1W-MCH71
Servo drives WT-Series
FNY-NS115 ML2 interface required
Software version 39 or later
WN-Series All versions connect
directly to MCH
CJ1W-MCH71 / CS1W-MCH71
*Use MCH with WN-Series drives or with WT-Series drives + FNY-NS115 Mechatrolink-II module
Part Number Description
CJ1W-MCH71 Motion Controller for CJ1
CS1W-MCH71 Motion Controller for CS1
FNY-NS115* ML2 interface for WT-Series
FNY-W6003-xx USB Cable (0.5 to 30 m)
CJ1W-MCH71 / CS1W-MCH71
Before MCH CS1W-MCx21 WT-Series Drive W-Series Motor CX-Motion CX-Programmer Drive Cable Control Cable Terminal block
After MCH CS1W-MCH71 WN-Series Drive W-Series Motor CX-One FNY-W6003-xx
Cable Control Cable Terminal Block
CJ1W-MCH71 / CS1W-MCH71
Before MCH* After MCHCS1W-MC421 (4)
$2,936 ($11,744)
CS1W-MCH71 $3,348
R88D-WT04H $1,022 R88D-WN04H-ML2
$1,079
R88M-W40030H $709 R88M-W40030H $709
CX-Motion $650 CX-One $1,995
CX-Programmer $1500
R88A-CPW001M2
$221 FNY-W6003-01 $89.25
XW2Z-100J-F1 $92 R88A-CTW001N $142
XW2B-40J6-7 $110 XW2B-50G5 $86.75
R88A-CAW003S $40.50 R88A-CAW003S $40.50
R88A-CRWA003C
$67.25 R88A-CRWA003C
$67.25
TOTAL $16,155.75 TOTAL $7,566.75
*Assume CS1 PLC, analog command, 16 axes
CJ1W-MCH71 / CS1W-MCH71
How to sell it Save panel space
30 axes in one controller
Set up quickly Reduced commissioning
and wiring costs & time Cost effective solution
for multi-axis apps Connect more than one
MCH to a single CPU Adding axes after
installation is simplified
CJ1W-MCH71 / CS1W-MCH71
How to sell it Versatility
Control Modes Speed Torque Position Synchronized
Move profiles Point to Point Continuous Path Interpolation Electronic Gear Electronic Cam Interrupt Feeding
CJ1W-MCH71 / CS1W-MCH71
Sample Applications Bottling Horizontal filling Labeling Packaging Rotary cutting Flying shear Winding Palletizing Wafer handling Printing X-Y table
CJ1W-MCH71 / CS1W-MCH71
Bottling, Filling, Labeling, Packaging Coordinates multiple driven points and activity areas Change between position, speed, torque modes during operation
CJ1W-MCH71 / CS1W-MCH71
Rotary cutting Replaces mechanical systems Coordinates line speed, print registration and cut
CJ1W-MCH71 / CS1W-MCH71
Flying shear Accurate registration & error correction All machine axes can be commanded by one controller Coordination between driven areas
CJ1W-MCH71 / CS1W-MCH71
Rotary Print Accurate print registration Cam profiles available Synchronization between printed piece and ink cylinders Coordination between ink cylinders
FQM1
Standalone Motion Controller
FQM1 FQM1 is a standalone
motion controller that can command up to 8 axes
2 axes per motion module
Uses ladder programming
Proven architecture Based on CS-series PLC
Flexible, Quick Motion
FQM1 Flexible
Modular design Add up to
4 pulse modules 3 analog modules
Combine pulse and analog modules with one coordinator module
Change motion parameters during operation
Toggle between speed, position & torque control during operation
Works with absolute or incremental encoders
FQM1
Modular Design Power supply Coordinator module Motion control modules
Up to 4 pulse, 3 analog End module
FQM1 Quick
Fast processing of built-in pulse and analog I/O
0.5 to 2 ms cycle from input to control output
Parallel distributed processing for 2 to 8 axes
Synchronization of cycles between axes
Sync bus Faster than MCH, NCF
FQM1 Motion
High-speed Control Position
Linear interpolation Circular
interpolation Speed Torque Synchronous control
Electronic cam Follow-up
FQM1 Each module controls
its own I/O directly Coordinator
distributes control to each module
Independent I/O processing
Coordinator shares processing load to speed up cycle times
Motion modules have top priority to speed up application response times
FQM1 Servo drives
W-Series SmartStep
FQM1
Part Number Description
FQM1S-MC231 Pulse basic set
FQM1S-MC222 Analog basic set
FQM1-CM001 Coordinator module
FQM1-MMx21 Motion module
CJ1W-PA20x Power supply
FQM1-TER01 End module
CJ1W-CIF11 RS-422A adapter
FQM1 Can be a door opener
Standalone Controller Can work with other
manufacturers’ products Can solve motion
problems without changing hardware
We prove our capabilities in a non-threatening way
High performance Fast High-speed data
collection synchronized with input pulses
FQM1 Sample applications
Wire winding Spindle (bobbin) Traverse
Labeling Feed Cut position Printing
Laminating Feed Alignment sync
Parallel conveyor Synchronize two lines
Motion Software
Configuration
Motion Software CX-One
Allows users to configure all Omron equipment in a motion system
Combines our PLC-based motion software into one unified package
CX-Motion (v2.2) CX-Motion-NCF (v1.2) CX-Position (v2.1) CX-Programmer (v6.00)
Motion Software CX-One
Used with CJ1W-NCF71 CJ1-NC CS1-NC CJ1-MC CS1-MC C200H-MC CV-MC FQM1
Motion Software MC-Miel
Free software Used with
CJ1W-MCH71 CS1W-MCH71
WMON Free software Used with
W-Series SmartStep
Smart Platform Libraries
Smart Platform
Smart Platform Libraries Standard Libraries
Software applications that users can load into their equipment and run without modification
Simplify software development for devices that interface with PLC’s and HMI’s
Two types of standard libraries Function Blocks Smart Active Parts
Works with CJ-Series processor v3.0 or later NS-Series v6 or later
Smart Platform Libraries Function Blocks
Contains functional PLC components Components can be used to quickly create finished
programs that interface directly with other Omron devices
Components are standardized, which improves the quality of finished programs
Uses ladder logic Paste function blocks directly into ladder
programming to reduce development time Multiple function blocks create a library that
enhances programming Create unique solutions
Smart Platform Libraries Function Blocks
Smart Platform Libraries Function Blocks
Basic position block
Virtual axis block
Velocity control block (Vref)
Counter block
(PosFB)
Function Blocks
Function Blocks can be combined into Application Packs
Position control block (Xref)
Applications: Rotary cut Flying cut Torque control Tension control Etc.
Pulse control block
PG
FQM1
Position control
Application Pack
Velocity control block (Vref)
Basic position block
Virtual axis block
Position control block (Xref)
PG
Pulse control block
Counter block
(PosFB)
Counter block
(PosFB)
Pulse
Smart Platform Libraries Smart Active Parts
Pre-configured HMI screen objects Quickly create completed screens that
automatically interface with Omron devices
Insert SAP’s directly Simplify design efforts Eliminate unnecessary user programming
Over 1000 available now Includes operating screens for motion & position
controllers Improves overall screen quality
Smart Platform Libraries Smart Active Parts
Any Questions?
Thanks for your time!
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