NRC Aging Management Program Including Long Term Operation … · 2012. 12. 3. · NRC Aging...

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NR

C A

ging

Man

agem

ent

Pro

gram

Inc

ludi

ng L

ong

Ter

m O

pera

tion

(LT

O)

Dr.

App

ajos

ula

S. R

aoG

roup

Lea

der I

ASC

C P

rogr

aman

dC

. E. (

Gen

e) C

arpe

nter

, Jr.

Gro

up L

ead

for A

ging

Man

agem

ent I

ssue

sU

.S. N

ucle

ar R

egul

ator

y C

omm

issi

onO

ffice

of N

ucle

ar R

egul

ator

y R

esea

rch

For p

rese

ntat

ion

at th

e W

orks

hop

on C

halle

nges

on

the

Long

Ter

m

Ope

ratio

n, 2

1stSM

IRT

Mee

ting,

New

Del

hi, I

ndia

, Nov

. 8-1

1th

2011

OA

GI0

0014

07_0

0001

Uni

ted

Stat

es N

ucle

ar R

egul

ator

y C

omm

issi

on O

ffici

al H

earin

g Ex

hibi

t

In th

e M

atte

r of:

Ent

ergy

Nuc

lear

Ope

ratio

ns, I

nc.

(Indi

an P

oint

Nuc

lear

Gen

erat

ing

Uni

ts 2

and

3)

ASL

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#:07

-858

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LR-B

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ocke

t #:0

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| 050

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6 Ex

hibi

t #:

Iden

tifie

d:

Adm

itted

: W

ithdr

awn:

R

ejec

ted:

St

ricke

n:

Oth

er: N

YS

0003

05-0

0-B

D01

10/1

5/20

1210

/15/

2012

ML1

1180

1154

NYS

0003

05

Subm

itted

: Dec

embe

r 22,

201

1

Global Age of NPPs

Source: International Atomic Energy Agency; http://www.iaea.or.at/programmes/a2/vg 2

OAGI0001407_00002

crtU.S.NRC United Scales Nuclear Regulatory Commission

Number of Operating Reactors by Age 35

33 32

30 ..... -- --- --- -- -- --- --- --- --. --. - --- -. -- -- --- -- --- -- --- --- -- . -- . -- . - --- --- --- -- --.. ~ -

25 ____________ 0 ___ __ • _____ • _________________________ 0 ______ __ • __________ .24.

22 22 21 II • • 21

20

15 _________________________________________________________________ tA.

10

5 -\ ___ . _______ _____ • 5 3 . ---

O 1-· •• iii I i

11

----- _______ ._9_____ 10

6 6 6 6 5

--/lI--.;- 11-A _ -, --, -.-liI--4 --nr·-I Jit A __ ,

_ iii -:; _11 _" ----------------•• ----------------------

16 l4 _________________ _ _

12 11

10

7 7

5 I-I -1-11/ -1-1-- -- -

1 1

o 1 23 4 567 8 9 1011 121314151617181920 21 222324 252627 28293031 323334 353,37 3839 40 4142 43

Note: Age of a reactor is determined by its first grid connection. [year]

Inte

grat

ion

of D

omes

tic N

ucle

ar

Res

earc

h Pr

ogra

ms

IND

US

TRY

•Pr

ofit

mot

ive

/ sh

areh

olde

r pe

rspe

ctiv

e•

Shor

t ter

m re

sear

ch

addr

essi

ng k

now

n pr

oble

ms

and

man

agin

g co

sts

/ d

ti

DO

E•

Long

term

na

tiona

l int

eres

t pe

rspe

ctiv

es•

Long

term

re

sear

ch

addr

essi

ng

pred

ictiv

e an

d i

t

NR

C•

Publ

ic h

ealth

and

sa

fety

pro

tect

ion

pers

pect

ive

•C

onfir

mat

ory

rese

arch

ad

dres

sing

kno

wn

safe

ty is

sues

dow

ntim

e

•Ex

: IAS

CC

–B

ette

r, fa

ster

wel

d re

pairs

nee

ded

for r

elia

bilit

y an

d re

duce

fiel

d re

pair

times

Long

Ter

m O

pera

bilit

y P

rogr

am

impr

ovem

ent

oppo

rtun

ities

•Ex

: C

rack

pre

curs

ors

and

irrad

iatio

n da

mag

e ne

ed to

be

unde

rsto

od fo

r bet

ter

pred

ictio

ns a

nd fu

ture

mat

eria

l se

lect

ion

LWR

Sus

tain

abili

ty P

rogr

am

•Ex

: Bet

ter t

estin

g an

d re

pair

inte

grity

ass

uran

ce m

etho

ds

need

edLi

fe B

eyon

d 60

Pro

gram

Indi

vidu

ally

, eac

h pr

ogra

m a

ddre

sses

a s

peci

fic p

ersp

ectiv

e;

colle

ctiv

ely,

they

add

ress

the

maj

ority

of i

ssue

s th

at n

eed

to b

e an

swer

ed fo

r saf

e ex

tend

ed o

pera

tions

.

vg 3

OA

GI0

0014

07_0

0003

NR

C A

ging

Man

agem

ent

Res

earc

h A

ppro

ach

�Id

entif

y D

egra

datio

n Sc

enar

ios

Not

Add

ress

ed in

NU

REG

-18

01, “

Gen

eric

Agi

ng L

esso

ns L

earn

ed (G

ALL

) Rep

ort”

–Id

entif

y In

spec

tion

and

Mon

itorin

g P

rogr

ams

and

Ass

ocia

ted

Req

uire

men

ts fo

r Hig

hly

Like

ly D

egra

datio

n S

cena

rios

�A

sses

s R

esul

ts fr

om Im

plem

enta

tion

of L

icen

se R

enew

al

Ai

MtP

dR

dA

ging

Man

agem

ent P

rogr

ams

and

Rec

omm

end

Impr

ovem

ents

for S

ubse

quen

t Lic

ense

Ren

ewal

Per

iods

�D

evel

op D

omes

tic a

nd In

tern

atio

nal P

artn

ersh

ips

to S

hare

Ex

pert

ise,

Cap

abili

ties

and

Res

ourc

es R

elat

ed T

o A

ging

M

anag

emen

t Res

earc

h

vg 4

OA

GI0

0014

07_0

0004

Mat

eria

ls D

egra

datio

n Is

sues

Key

�Ex

tend

ing

safe

ope

ratin

g lif

e of

NPP

s w

ill re

quire

co

mpa

ring

know

n m

odes

of m

ater

ials

deg

rada

tion,

an

d id

entif

ying

em

ergi

ng d

egra

datio

n m

echa

nism

s,

with

exp

ecte

d se

rvic

e lif

e to

iden

tify

pote

ntia

l iss

ues

–M

ater

ials

deg

rada

tion

can

lead

to in

crea

sed

mai

nten

ance

, in

crea

sed

dow

ntim

e, a

nd in

crea

sed

risk

�M

ater

ials

issu

es m

ust b

e re

solv

ed fo

r:–

Rea

ctor

Pre

ssur

e Ve

ssel

s an

d Pr

imar

y Pi

ping

–C

ore

Inte

rnal

s–

Seco

ndar

y Sy

stem

s –

Wel

dmen

ts–

Con

cret

e–

Cab

le in

sula

tion

–B

urie

d Pi

ping

vg 5

OA

GI0

0014

07_0

0005

Aging R&D Areas

vg 6

OAGI0001407_00006

~U.S.NRC United States Nuclear Regubtory Comminion

Primary System Secondary System

Vessel: Alloy steel Clad: 308. 309 S5

RPV RPV: Alloy steel

RPV cladding: 308,30955

Control rod: 55 clad B4 C + 55 poison

Core structurals: 304 55

High strength: A 286, X

Fuel cladding: Zy-4, advanced Zr alloys

Fuel: U0 2

SG vessel wall: low alloy steel

Pressurizer

'---Core Internals ILl -----

Condenser structural: I Water side: carbon steel

pump

304 55

Carbon steel '--- Alloy steel

Ex-vessel Systems and Balance of Plant

Power transformer

Agi

ng E

ffect

s fo

r Exi

stin

g N

PPs

"Bat

htu

b"

Cu

rve

6080100 re Rate

New

Dis

cove

ries

Agi

ng E

ffect

s

02040

-515

3555

7595

Tim

e

Failur

Unk

now

n Δ

T

vg 7

OA

GI0

0014

07_0

0007

Mat

eria

ls D

egra

datio

n H

isto

ry•

1958

-Vi

brat

ion

Fatig

ue•

1966

-IG

SCC

in 3

04 S

S•

1970

-C

orro

sion

Fat

igue

•19

84 -

Eros

ion

Cor

rosi

on•

1987

-M

icro

bial

-Indu

ced

Ci

y = 7.

1429

x + 19

51.3

1980

1990

2000

2010

year)

Cor

rosi

on•

1993

-IG

SCC

in T

P347

St

ainl

ess

Stee

l •

2001

-PW

SCC

•??

???

1930

1940

1950

1960

1970

Vibr

ation

fatig

ueTP

304

IGSC

CCo

rr.-

fatig

ueEr

osion

-co

rr.MI

CTP

347

IGSC

CPW

SCC

Date (y

vg 8

OA

GI0

0014

07_0

0008

Proa

ctiv

e M

anag

emen

t of

Mat

eria

ls D

egra

datio

n•

Dev

elop

info

rmat

ion

–M

ater

ials

beh

avio

r–

Miti

gatio

n or

repa

ir–

Insp

ectio

n or

mon

itorin

g•

Pro

activ

ely

addr

ess

pote

ntia

l fut

ure

degr

adat

ion

–Av

oid

failu

res

–M

aint

ain

inte

grity

and

Avoi

d S

urpr

ises

e.g

. V.C

. Su

mm

er A

nd D

avis

Bes

se

gy

safe

ty•

Incr

ease

coo

pera

tion

–Pr

iorit

ize

PMM

D re

sear

ch

with

indu

stry

–Pu

rsue

add

ition

al

inte

rnat

iona

l col

labo

ratio

ns•

Eva

luat

e ex

istin

g re

quire

men

ts–

Inte

grity

of s

usce

ptib

le

com

pone

nts

–In

spec

tion

and

mon

itorin

g re

gula

tions

vg 9

OA

GI0

0014

07_0

0009

�Ex

tens

ion

of s

ervi

ce li

fe m

ay c

ause

new

cha

lleng

es fo

r m

ater

ials

ser

vice

•In

crea

sed

lifet

ime

lead

s to

incr

ease

d ex

posu

res

–Ti

me

at te

mpe

ratu

re–

Stre

ss–

Coo

lant

Proa

ctiv

e M

anag

emen

t of

Mat

eria

ls D

egra

datio

n

–N

eutr

ons

•Ex

tend

ing

reac

tor l

ife to

40,

60

year

s or

be

yond

will

like

ly in

crea

se s

usce

ptib

ility

an

d se

verit

y of

kno

wn

form

s of

de

grad

atio

n•

New

mec

hani

sms

of m

ater

ials

de

grad

atio

n ar

e po

ssib

le

�Th

e mot

ivatio

n of

seve

ral D

epar

tmen

t of E

nerg

y, Nu

clear

Reg

ulat

ory C

omm

issio

n an

d El

ectri

c Pow

er R

esea

rch

Inst

itute

pro

jects

is to

pro

vide i

mpr

oved

und

erst

andi

ng o

f de

grad

atio

n un

der e

xten

ded

serv

ice an

d pr

ovid

e alte

rnat

ive m

itiga

tion

stra

tegi

es.

OA

GI0

0014

07_0

0010

Org

aniz

ed P

MD

A A

ppro

ach

�R

esea

rch

mus

t als

o id

entif

y ot

her o

r new

topi

cs b

efor

e th

ey

beco

me

life-

limiti

ng�

“Kno

win

g th

e un

know

ns”

is a

diff

icul

t pro

blem

that

mus

t be

addr

esse

d.�

Diff

icul

t iss

ue fo

r suc

h a

com

plex

and

var

ied

mat

eria

l/env

ironm

ent

syst

em.

�To

geth

er w

ith th

e D

OE

-LW

RS

prog

ram

, USN

RC

is w

orki

ng to

ex

pand

the

initi

alPM

DA

activ

ity(N

UR

EG69

23)t

oen

com

pass

expa

nd th

e in

itial

PM

DA

activ

ity (N

UR

EG69

23)t

o en

com

pass

br

oade

r sys

tem

s an

d lo

nger

life

times

.�

Cor

e in

tern

als

and

prim

ary

pipi

ng�

Pres

sure

Ves

sel

�C

oncr

ete

�C

ablin

g

�N

RC

upd

atin

g an

d ex

pand

ing

PMD

A to

cap

ture

op

erat

ing

perio

d be

yond

60

year

s an

d

to

exp

and

scop

e

OA

GI0

0014

07_0

0011

Expa

nded

PM

DA

�N

RC

Dev

elop

ed N

UR

EG/C

R-6

923,

“Ex

pert

Pan

el R

epor

t on

Proa

ctiv

e M

ater

ials

Deg

rada

tion

Ass

essm

ent”

–Pu

blis

hed

Febr

uary

200

7–

Scop

e en

com

pass

ed p

assi

ve c

ompo

nent

s in

prim

ary,

sec

onda

ry

and

som

e te

rtia

ry s

yste

ms

of B

WR

s an

d PW

Rs,

the

failu

re o

f whi

ch

coul

d le

ad to

a re

leas

e of

radi

oact

ivity

or a

ffect

func

tiona

lity

of

safe

ty s

yste

ms

�N

RC

upd

atin

g an

d ex

pand

ing

PMD

A s

cope

to c

aptu

re

pg

pg

pp

oper

atin

g pe

riod

beyo

nd 6

0 ye

ars

–EM

DA

will

asc

erta

in g

aps

in p

rese

nt le

vel o

f und

erst

andi

ng o

f m

ater

ials

deg

rada

tion

durin

g su

bseq

uent

lice

nse

rene

wal

per

iods

�EM

DA

will

look

at m

ater

ials

in p

assi

ve, l

ong-

lived

sys

tem

s,

stru

ctur

es a

nd c

ompo

nent

s (e

.g.,

RPV

ste

els,

con

cret

e,

cabl

es, u

nder

grou

nd p

ipin

g, e

tc.)

–N

RC

and

DO

E LW

RSP

col

labo

ratin

g on

dev

elop

ing

EMD

A

vg 1

2

OA

GI0

0014

07_0

0012

Met

al F

atig

ue

�A

naly

sis

met

hodo

logy

cou

ld y

ield

non

-co

nser

vativ

e re

sults

�Po

tent

ial d

elay

in im

plem

enta

tion

of p

lann

ed

corr

ectiv

e ac

tions

to a

ddre

ss a

ging

�R

equi

ring

licen

se re

new

al a

pplic

ants

to

dem

onst

rate

that

thei

r ana

lysi

s re

sults

are

co

nser

vativ

e

vg 1

3

OA

GI0

0014

07_0

0013

Subm

erge

d El

ectr

ical

C

able

s

�C

able

s no

t des

igne

d fo

r con

tinuo

us

subm

erge

d se

rvic

e in

ele

ctric

al m

anho

les

�C

able

failu

re c

an d

isab

le s

afet

y sy

stem

s

�R

evis

ed in

spec

tion

proc

edur

es a

nd p

rogr

am

guid

ance

to in

crea

se a

nd e

xpan

d in

spec

tion

and

test

freq

uenc

ies

vg 1

4

OA

GI0

0014

07_0

0014

Elec

tric

Cab

le In

sula

tion

�C

able

failu

res

wor

ldw

ide

incr

easi

ng w

ith p

lant

age

�C

able

s pr

ovid

e po

wer

nee

ded

to o

pera

te e

quip

men

t an

d tr

ansm

it si

gnal

s to

and

from

the

vario

us c

ontr

olle

rs

�R

esea

rch

to c

onfir

m w

heth

er re

quire

men

ts fo

r ele

ctric

al

equi

pmen

t are

bei

ng m

et th

roug

h an

ext

ende

d pe

riod

vg 1

5

OA

GI0

0014

07_0

0015

Stee

l Con

tain

men

t and

Lin

er

Plat

e D

egra

datio

n�

Cor

rosi

on d

ue to

wat

er le

akag

e or

con

tact

with

w

ood

or fo

reig

n ob

ject

s

�Po

tent

ial i

mpa

cts

on s

truc

tura

l int

egrit

y an

d le

ak

tight

ness

�O

btai

ned

appl

ican

t com

mitm

ents

for a

dditi

onal

in

spec

tions

and

incr

ease

d m

aint

enan

ce; i

ssui

ng

advi

sory

to o

ther

lice

nsee

s

vg 1

6

OA

GI0

0014

07_0

0016

Neu

tron

Abs

orbe

r D

egra

datio

n

�Lo

ng-te

rm u

se o

f neu

tron

abs

orbe

rs in

spe

nt fu

el

pool

s le

ads

to d

efor

mat

ion

and

degr

adat

ion

of th

e m

ater

ials

�Po

tent

ially

redu

ce s

afet

y m

argi

ns a

nd m

ay v

iola

te

biti

liti

tsu

b-cr

itica

lity

requ

irem

ent

�D

evel

oped

new

agi

ng m

anag

emen

t pro

gram

for

neut

ron

abso

rbin

g m

ater

ials

deg

rada

tion

vg 1

7

OA

GI0

0014

07_0

0017

Ref

uelin

g C

avity

/Spe

nt

Fuel

Poo

l Lea

kage

�C

once

rns

rega

rdin

g th

e im

pact

s of

his

toric

al w

ater

le

akag

e fr

om c

oncr

ete

wal

ls a

nd fl

oors

�Po

tent

ial e

ffect

on

stru

ctur

al in

tegr

ity a

nd le

ak

tight

ness

�O

btai

ned

com

mitm

ents

from

lice

nse

rene

wal

ap

plic

ants

vg 1

8

OA

GI0

0014

07_0

0018

Bur

ied

Pipi

ng

�C

orro

sion

on

soil

side

of p

ipin

g

�Po

tent

ial e

ffect

s on

sys

tem

saf

ety

and

rele

ase

of

haza

rdou

s m

ater

ial

�En

hanc

ed a

genc

y gu

idan

ce to

incr

ease

insp

ectio

ns

and

focu

s on

key

pre

vent

ive

mea

sure

s

vg 1

9

OA

GI0

0014

07_0

0019

Prol

onge

d C

oncr

ete

Expo

sure

to H

igh

Tem

pera

ture

and

Rad

iatio

n

�Pr

olon

ged

expo

sure

to e

leva

ted

tem

pera

ture

s an

d ra

diat

ion

faci

litat

es c

hem

ical

inte

ract

ions

and

in

duce

s st

rain

s

�C

ompr

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rman

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esea

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on s

uffic

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to

eval

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effe

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the

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them

selv

es

vg 2

0

OA

GI0

0014

07_0

0020

Rea

ctor

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sel a

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tern

als

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embr

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men

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the

life-

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for

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ely

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ase

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diat

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esse

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tern

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oid

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ore

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vg 2

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07_0

0022

Inte

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r R

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rom

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ldw

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coop

erat

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ss N

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ging

m

anag

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t iss

ues

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oope

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clud

es s

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d sp

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ell a

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cilit

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and

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es a

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once

rns.

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rtic

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xten

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pert

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ork

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omm

on p

robl

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omot

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pera

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on m

anag

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ratio

nale

is th

at:

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izat

ions

wor

ldw

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shar

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mm

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agni

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sco

pe o

f the

se c

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eyon

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hat a

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ne

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acco

mpl

ish

with

thei

r lim

ited

time

and

reso

urce

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pera

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is a

pow

erfu

l too

l to

econ

omiz

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sour

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imiz

e ne

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n of

effo

rts

in a

ddre

ssin

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vg 2

3

OA

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0014

07_0

0023

Con

cept

Beh

ind

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onso

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aila

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rmat

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coo

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on a

ctiv

ities

, fac

ilita

te in

form

atio

n ex

chan

ge

and

prov

ide

oppo

rtun

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to b

ring

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ther

diff

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tiona

l and

regi

onal

vie

ws

on to

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reed

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man

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mer

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t it w

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plac

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atio

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tth

ttl

it

effo

rts

that

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rent

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xist

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asic

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sear

ch a

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form

atio

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arin

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is n

otin

tend

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nive

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ity–

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pen

to a

ll or

gani

zatio

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ader

ship

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e gi

ven

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e m

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illin

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supp

ort I

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vg 2

4

OA

GI0

0014

07_0

0024

Third

Inte

rnat

iona

l Con

fere

nce

on N

PP L

ife

Man

agem

ent f

or L

ong

Term

Ope

ratio

n

14-1

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ay 2

012

Salt

Lak

e C

ity, U

tah

OA

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0014

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0025

Con

clus

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eces

sary

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s fo

r lon

g-te

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ting

nucl

ear p

lant

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yond

60

year

s, a

nd th

is re

sear

ch w

ill:

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swer

saf

ety

ques

tions

on

agin

g, re

liabi

lity,

and

long

-term

ope

rabi

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syst

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res

and

com

pone

nts

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dust

ry h

as le

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e th

e pr

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d id

entif

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reso

lutio

ns–

Ulti

mat

ely

life

exte

nsio

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utili

tybu

sine

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cisi

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ltim

atel

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fe e

xten

sion

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tility

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cisi

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RC

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ures

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sign

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mel

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anne

r–

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not

NR

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resp

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bilit

y to

reso

lve

any

pote

ntia

l agi

ng is

sues

that

may

im

pact

con

tinue

d sa

fe o

pera

tion

of e

xist

ing

fleet

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RC

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king

to c

oope

rate

/col

labo

rate

with

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E, d

omes

tic in

dust

ry a

nd

inte

rnat

iona

l par

tner

s in

an

inte

grat

ed, h

olis

tic p

rogr

am to

ens

ure

long

-term

saf

ety

vg 2

6

OA

GI0

0014

07_0

0026

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