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Factory Profile
Company Information Company Name
Ripon Knitwear Limited.
Company type Private Limited company under joint Stock of companies Bangladesh.
Company LocationGazipur, Bangladesh.
Production Unit AddressJarun, Konabari, Gazipur.
Year of establish & Nature of Business MAY-2008 & 100% Export Oriented Garments Manufacturing Company.
HEAD OFFICE & FACTORY:
Jarun, Konabari, Gazipur, Bangladesh.
Telephone: 088-02-9297115,9297175
Fax: 02-9298903
Web: www.ripongroupbd.com
Company Information
Dhaka Office:
House # 29 (2nd Floor), Road# 17, Block # E,
Banani, Dhaka-1213, Bangladesh.
Tel: 9861229, 8836476.
Bank :
Southeast Bank Limited, Gulshan Branch, 82 CES (F) 1, Gulshan Avenue, Dhaka-1212
Phone- 088-02-9883401-05, Fax-088-9883495.
A/C No: 111-000-13768, SWIFT CODE: SEBDBDDHGUL,
E-mail: sebdgul@gononet.com
Factory Contacts Detail :Managing Director
Md. Faruk Hossain
Jarun, Konabari, Gazipur
E-mail: faruk@ripongroupbd.com
Mobile: 01711-542355
Vision
Our vision is to mature into a highly reputed manufacturer of garments in the international market by producing top quality product which conforms and surpasses the customer expectation.
Mission
Our mission is to become one of the leading garments manufacturers in Bangladesh in every aspect of its business and in delivering its obligations as a good corporate citizen to its customers, employees, and owners, public and to the environment
Our FocusWe focus on production of top quality garments in fully compliant environment meeting
timely delivery.
Our Objectives
Conforms and surpasses the customer expectation, Improve Productivity, Minimize Rejection Rate, Development of Employees to meet Future Challenges and Continual Improvement.
Company Vision & Mission
Company Technology
Our Technology
The Ripon Knitwear Limited has well-equipped factories with the latest machinery to produce
quality garments. Our commitment to constantly upgrading our infrastructure and resources is evident
from our impressive array of state-of-the-art machinery.
Our Environment
Our commitment to our clients begins with our employees our employees are our strongest asset and
we ensure that the working environment at our facilities is safe, comfortable and productive.
Our Quality System
We follow an acceptable quality level (AQL) of 1.5 to 4, depending on the client's requirements. Ripon
Knitwear Limited conducts inspections at all stages of the production process, including:
Fabric InspectionAll the materials are laboratory tested before shipment. We also conduct random inspection based on
4 point system. Accessories Inspection
Accessories inspected by randomly checked. Cutting Room
Random inspection based on required AQL. We also number the garment parts to avoid color shading.
Company Capacity & Turnover
Description Existing Capacity Factory Area Approximately 100,000 Square feet including a big five storied building & Assembly Point
Number of Lines 20
Target (Number of Line) 22 (Year of 2014)
Number of Machines per Line 22
Per Month Production CapacityT-Shirt (Only Basic) T-Shirt / Polo Shirt / Jacket Trouser
8,00,,000 pieces 6,00,000 pieces 5,00,000 pieces
MonthlyTurnover USD 1.9 Million
Sampling Capacity 15 Machines & Operators Equipped with all kind of special machines .
Capacity 30,500 Pcs per Day (Basic)
Sample Lead Time 8 Hours (15 Pcs)
Lead Time 60-90 Days from Order Confirmation
Garments Product range
T-shirt, polo shirt, tank-top, sweat shirt, shorts, long pant, hoodies, cut and
sewn t-shirt, Night Dress, Pajama, New Born Baby to Ladies/Mens and all
kinds of knitted fancy garments.
Valued Buyers
USA GILDAN, NEW PORT BLUE, LORD DANIEL
UK PRIMARK, BHS, HENBURY, NEXT,TK MAX, SCOTTIE, ARCADIA
GERMANY KAPPA, LIDL, DISNEY, ALDI
FRANCE GOSPORT
ITALY GEOX, GOODYEAR, CLAYTON, MARTES, JETFEEL, UPIM, OLYMPIAS
SPAIN ZARA
IRELAND DUNNES STORE
SERBIA UMBRO
RIPON KNITWEAR –THE COMPANY
Factory Utilization
Ground Floor : Load / Unloading /Packaging /Storing
1st Floor : Finishing ,Q.C ,Merchandising , Accessories Office room, Conference room &
Inspection room .
2nd Floor : Sewing ,QC & Knitting.
3rd Floor : Cutting, Collar Section, Non-operational (Proposed for Sewing) Space, Head Office,
Nurse room , Child Care room, Fabric inspection & relax area.
4th Floor : Sample, Training room, Printing, Worker’s Dining & Mosque.(20% floor is
incomplete for under construction .
Integrated Support System
Company Code of Conduct
Legal RequirementsAs reputed company Ripon Knitwear has been maintaining all legal and statutory requirements of the
country.
EmploymentCompany is maintaining wages, hours of work, overtime and other related requirements as per prevailing law
of the country.
Wages, Pay Slips, AttendanceCompany is maintaining workers attendance, wages, pay slips, leave records…etc electronically through
computer software and swift cards.
Child LaborChild labor is strictly prohibited in the factory and below 18 years no worker is allowed for any employment.
Birth Certificate, Doctor’s Age determination documents and physical appearances are verified before offering anyemployment to any worker.
Forced LaborForced labor is strictly prohibited in the factory and there is no prisoner, bonded labor or any kind of
forced labor.
Company Code of Conduct
Non discrimination
It is Ripon Knitwear’s policy to ensure affirmative action in providing equal opportunities without regard to race, religion, creed, color, sex, age or national origin except where age or sex is a bona fide occupational qualification. Further it is prohibited to conduct any kind of maternity test before selection of any female worker for employment.
Security Concern
Company is very much concern about Access Controls, Physical Security, Procedural Security, Personnel Security and Education & Awareness Training on all security concerns. Further all measures are in place to prevent any kind of un-authorized or un-identified access to the factory premises.
Right of Association
Workers are allowed to form Lawful Association
Harassment and Abuse
It is the company’s strict policy to make sure no harassment or abuse inside the factory premises and who ever gets involve or encourage such activities will be dealt immediately based on company policy for disciplinary actions. Further management of the company has very positive attitude towards workers’ grievances and takes all grievances very seriously .
Health & Safety practice
Free Doctor & medical facility Certified nurse for working hour Fully equipped first aid Facility Trained first aider Fully equipped and trained fire fighting and rescue team Specialized fire protective instrument Emergency power supply system Smock Detector & Fire Alarm Worker’s Participation Fund
Law Practice
Local & National labor code ILO convention Buyer Code of Conduct
Factory Machinery Status KNITTING MACHINE LIST
S/LM/C Type
M/C Dia M/C Gauge
Feeder Qty
Needle Qty
M/CQty Brand Origin
Prod.Capacity(KG)
Remarks
1 S/Jersey 44" 24G 132 3312 1 Jiunn-Lung Taiwan 500 S/J,Pique,Lacost,Terry,All Design with Lycra attachment
2 S/Jersey 42" 24G 126 3168 1 Jiunn-Lung Taiwan 480 S/J,Pique,Lacost,Terry,All Design with Lycra attachment
3 S/Jersey 40" 24G 120 3000 1 Jiunn-Lung Taiwan 450 S/J,Pique,Lacost,Terry,All Design with Lycra attachment
4 S/Jersey 38" 24G 114 2880 1 Jiunn-Lung Taiwan 425 S/J,Pique,Lacost,Terry,All Design with Lycra attachment
5 S/Jersey 36" 24G 108 2699 2 Fukahama Taiwan 400 S/J,Pique,Lacost,Terry,All Design with Lycra attachment
6 S/Jersey 34" 24G 102 2544 1 Fukahama Taiwan 350 S/J,Pique,Lacost,Terry,All Design with Lycra attachment
7 S/Jersey 34" 24G/20G 102 2544 1 Jiunn-Lung Taiwan 350S/J, Have-S/J, Pique, Lacost,Terry, Feece, All Design with Lycra
attachment
8 S/Jersey 32" 24G/20G 96 2399 2 Fukahama Taiwan 325S/J, Have-S/J, Pique, Lacost,Terry, Feece, All Design with Lycra
attachment
9 S/Jersey 30" 24G/20G 90 2249 1 Fukahama Taiwan 320S/J, Have-S/J, Pique, Lacost,Terry, Feece, All Design with Lycra
attachment
10 S/Jersey 30" 24G/20G 90 2256 1 Jiunn-Lung Taiwan 320S/J, Have-S/J, Pique, Lacost,Terry, Feece, All Design with Lycra
attachment
11 S/Jersey 28" 24G 84 2099 1 Fukahama Taiwan 320 S/J,Pique,Lacost,Terry,All Design with Lycra attachment
12 S/Jersey 27" 24G 81 2040 1 Jiunn-Lung Taiwan 300 S/J,Pique,Lacost,Terry,All Design with Lycra attachment
13 S/Jersey 25” 24G 75 1884 2 Lisky Taiwan 500 S/J,Pique,Lacost,Terry, All Design with Lycra attachment
14Rib,
Interlock 36" 18G/24G 72 2040 1 Jiunn-Lung Taiwan 3601X1 Rib, Ly. Rib, P/ INT,2X2 Rib,D/ Needle, Varigate Rib,Mash,
F.Back Rib with Ly. Attatchment
15Rib,
Interlock 38" 18G/24G 80 2148 1 Fukahama Taiwan 3201X1 Rib, Ly. Rib, P/ INT,2X2 Rib,D/ Needle, Varigate Rib,Mash,
F.Back Rib with Ly. Attatchment
16Rib,
Interlock 40" 18G/24G 84 2261 1 Fukahama Taiwan 3501X1 Rib, Ly. Rib, P/ INT,2X2 Rib,D/ Needle, Varigate Rib,Mash,
F.Back Rib with Ly. Attatchment
17Rib,
Interlock 42" 18G/24G 88 2282 1 Fukahama Taiwan 3701X1 Rib, Ly. Rib, P/ INT,2X2 Rib,D/ Needle, Varigate Rib,Mash,
F.Back Rib with Ly. Attatchment
TOTAL 20
Factory Machinery Status COMPUTERIZED FLAT KNIT MACHINE
KNITTING MACHINE LIST
S/L M/C Type M/C Dia M/C Gauge M/C Qty Brand Origin
1 Flat Knit 68” 14 1 A. Star Taiwan
2 Flat Knit 56” 14 2 A. Star Taiwan
TOTAL 3
CUTTING MACHINE LIST S/L Description Brand Origin Number Of Machine
1 CUT TABLE FONIO 727MT 18 RIMOLDI ITALY 1
2 CUT TABLE FONIO 727MT 14 RIMOLDI ITALY 1
3 PL-922, RIB CUTTING MACHINE LU TAIWAN 1
4KS-AU-V-08 STRAIGHT KNIFE CLOTHE CUTTING MACHINE 8” AND 10” KM JAPAN 6
520MT MDF LAM AIR FLOATINGTABLE FOR TS100E M/C. TESAN TURKEY 2
6 FABRIC INSPECTION MACHINE UZU 1
TOTAL12
Factory Machinery Status SEWING MACHINE LIST
S/L Description Brand Country of Origin Quantity
1 One needle Lock Stitch Machine (SL-7340-3, 7V67649) Brother JAPAN 164
2 One needle Lock Stitch Auto Machine (SL-2110-403, 8H6452) Brother JAPAN 45
3 One needle Lock Stitch Vertical Machine (SL-777B-3, J8H10878) Brother JAPAN 4
4 Three Thread Over Lock machine, M852-16S2-1.5 Pegasus CHINA 4
5 Four Thread Over Lock machine, M852-13-2X4 Pegasus CHINA 133
6 Five Thread Over Lock machine, M832-38-3X4 Pegasus CHINA 2
7 Cylindered Normal Flat Lock Machine, (W-600, Type-W664-01GB, Spec-356) Pegasus CHINA 27
8Normal Cylindered Compressor Flat Lock M/C, W600, Type -W664-35BC, SPCE356, DEVIC
PegasusCHINA 5
9 Cylindered, Compressor Auto Computer Flat L, W664-01GBX356/UT333 Pegasus CHINA 2
10Small Cylenderbed Compressor Flat Lock M, WT100, Type -169-081,SPCE356BH, UT4M
PegasusCHINA 4
11 Small Cylindered Flat Lock Machine, WT200, Type -WT200-01GB, SPCE356, Y-1547 Pegasus CHINA 4
12 Flat Bed ”D” Set Flat Lock Machine, W-500, Type-W562-02GB, SPEC-356 Pegasus CHINA 19
13 Flat Bed ”F” Set Flat Lock Machine, W-500, Type-W562-02GB, SPEC-356 Pegasus CHINA 9
14 Button Hole Machine Computer, HE-800A-3, K7Z87729 Brother JAPAN 4
15 Feet of The Arm Machine, Da-9270-3 Brother JAPAN 4
16 11 Needle P.M.D. Nisho Apparel Machine, NK-1411PXP, NK-1400 NISHO JAPAN 1
Factory Machinery Status SEWING, MACHINE LIST
S/L Description Brand Country of Origin Quantity17 Pecotting Nisho Apparel Machine, NK-302-4W NISHO JAPAN 2
18 Button Stitch Machine Computer, BE-438D, K7Z87403 Brother JAPAN 4
19 Barteck Machine Computer, Ke-430D-01, SL-H8Z61193 Brother JAPAN 1
20 Paiping Cutting Machine, 312D. SL No-034729, 034726/SM-801A TSSM/TOYO JAPAN 5
21 Ricone Machine HASHIMA JAPAN 1
22 Snap Button Machine M-CM_818 ZUSUN JAPAN 2
TOTAL 446
FINISHING, MACHINE LIST
S/L Description Brand Country of Origin Quantity1 UZ-888, FLAT VACUME IRONING WITH WHEEL NAOMOTO JAPAN 18
2 UZ-12N, THREAD SUCTION MACHINE 2
3 ALL STREAM PRESS COMPLETED NAOMOTO JAPAN 20
4 METAL DETECTOR MACHINE 1
5 SPOT CLEANER MACHINE RED ARROW TAIWAN 4
TOTAL 45
SAMPLE, MACHINE LIST
S/L Description Brand Country of Origin Quantity1 OVERLOCK (2 NEEDLE 4 THREAD, 2 LOOPER) PEGASUS JAPAN 4
2 OVERLOCK (3NEEDLE, 6 THREAD, 2 LOOPER) PEGASUS JAPAN 3
3 FLATLOCK (FLAT BED) PEGASUS JAPAN 2
4 FLAT LOCK ( CYLENDAR BED) PEGASUS JAPAN 2
5 PLAIN MACHINE ( SINGLE NEDDLE) BROTHER JAPAN 5
TOTAL 16
Factory Machinery Status DYEING, MACHINE LIST
S/L Description Brand Country of Origin Quantity1 Dryer Hung Jai Taiwan 1 Set
2 Tube Compactor Ferraro Italy 1 Set
3 Open Compactor Ferraro Italy 1 Set
4 Slitting Beanko Italy 1 Set
5 Stander Hung Jai Taiwan 1 Set
6 Gas Boiler (6300 KG) Forbes Mar England 1 Set
7 Ballooning/ Squeezer Corino Italy 1 Set
8 Air Compressor (3.10m)
JB China 2 Set
FINI China 1 Set
DALGAKIRAN Turkey 1 Set
9 Gas Generator (1064 KW) CUMMINS USA 1 Set
10 Cooling Tower
11 Effluent Treatment Plant
12 Water Softening Plant
PRINTING, MACHINE LIST
S/L Description Quantity
1 Printing Table 05
2 Dryer 01
3 Heat Press Machine 02
TOTAL 08
Factory Description Unit Existing Area (Square
feet)
Sewing Area 10500
Cutting area 10500
Packing Area 10500
Knitting & Collar 11000
In bond, Out Bond & Finished Goods 10000
Sample Area 3000
Printing, Labeling & Packaging 15000
Office Area 3000
Canteen ( 4th Floor ) 5000
Worker locker & Changing area 2000
Factory front premises (Loading, Unloading, Security post) 8000
Wastage area, Generator room, Parking, Assembly Point 12500
Total Area 101000
DEEP TUBE-WEL.100 M.T/HR / submersible pump= 100m3/Hour Quantity: 2 nos.
Gas Generator Service 24 hours
POWER SYSTEM:- 480 KVA POWER SUBSTATIONS: 01 SET
Head At present
Higher Management 2
Management 20
Admin 51
Sewing 652
Quality 50
Cutting 40
Finishing 50
Garments Staff 44
Knitting 44
Packaging 93
Maintenance 15
Merchandising 11
Printing 23
Security 30
Total 1125
Factory Description
Employment PracticeMinimum age 18 years
Minimum wage5300 BDT (Including House Rent, Food Allowance(650BDT), Transport Allowance(200 BDT) & Medical Allowance(250 BDT))
House Rent Basic * 40%
Bonus (Festival) 2 time per year (50% of Gross Wages)
Leave Practice as per local law Instruction .
Overtime calculation (Basic /208)X2
Monthly working hour 208 (If working Days 26)
Normal daily working hours 8(After 8 hours it will be treated as a OT)
Maximum weekly OT hours 12
Job agreement Employment letter , Hand book & Service book .
Holiday Weekly holiday & Festival holiday Total 72 days in a year
Canteen Facility Yes
Lunch Time Noon 1.00 to 2.00 PM
Our Achievement
BSCI• Expiry Date October 30,2014
ISO9001:2008
• Expired August 01, 2014. Now in under Process.
WRAP• Expired March 08,2014. Now in under process.
OEKO-TEX
• Expired March 21,2014. Now in under process.
SEDEX• Renewal Date December 14, 2017.
Our Achievement
SEDEX (SMETA) BSCI
Audit SummaryBuyer/Institution Name Auditor Company Date CAP Remarks
Synergies Sourcing Bangladesh Ltd. A STR Company 17/06/2008 Yes Corrected
BGMEA Visitors of BGMEA 7/2/2009 Yes Corrected
Tex-Ebo international Pte Ltd. Auditor of Tex-Ebo 28/02/2009 Yes Corrected
Inditex Intertek(TS Labtest Bangladesh Ltd.) 8/7/2009 Yes Corrected
WRAP By RKL Authority R de R Bangladesh(Pvt.) Ltd. 24/04, 25/04 & 27/04/2009 WRAPOk
Expiry: 08/06/2010
Inditex Intertek (ITS Labtest Bangladesh Ltd.) 8/7/2009 Yes Corrected
Stylex Collection Auditor of Stylex Compliance Dept. 14/07/2009 Yes Corrected
C&A Social Compliance Audit 22/07/2009 Verbal Corrected
B S C I By RKL Authority A L D I 27/07/2009 to 28/07/2009 Yes Satisfactory
WRAP By RKL Authority R de R Bangladesh(Pvt.) Ltd. 19,20/06/10 WRAPOk
Expiry: 12/07/2011
Sears technical Audit By Sears 10/08/2010 Yes CorrectedISO R de R Bangladesh(Pvt.) Ltd. 16/06/2011 ISO Ok. Expiry:
01/08/14
BSCI TUV (SUD) 06/12/2012 Yes Good
OEKO-TEX HOHENSTEIN 31/10/2013 OEKO-TEX Ok.
Expiry: 31/03/2014
ACCORD By ACCORD 23/04/2014 GradeAmber
Correction Under Process
Primark Signet 21/01/13 & 04/06/14 Yes Corrected
SEDEX (SMETA) TUV RHEINLAND 19-20/04/2014 Yes Satisfactory
Primark Building Audit MCS 13/02/2014 Grade AMBER
Corrected
Product Sample
Photo Gallery
HEAD OFFICE
MERCHANDISING
CONFERENCE ROOM
Photo Gallery
WORKER’S TRAINING PICTURE
Photo Gallery
Sample
Section
Sewing Section Finishing
Section
Knitting
Section
Collar Section Dr. Room Metal Detector Dining Hall
Thank You
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