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MX60 ATS Controller
MX60
• Residential / Non-life saving applications
• Standard Transition ATS only
• No Lonwork/Modbus communication
• No I/O options
Slide 1 of 31GEZC Service School
Contents
1. Introduction
2. Features
3. Configuration Jumpers
4. MX60 Assemblies
5. Differences between MX60 and MX50
6. ZTX Cabinets
7. MX60 Controller Replacement Kits
8. ZTX Field Retrofit Door Kits
9. Part Number Cross Reference
10. Controller Replacement Method
11. Overall Installation – F17 ZTX
12. Overall Installation – F14 ZTX
MX60 GEZC Service School
13. Factory Configuration14. In-Phase Monitor (R50)
Operation15. Sequence of Operation16. Frequently Asked Questions
(FAQ)
Slide 2 of 31
1. Introduction
ZTX/MX60 designed for:> Residential light industrial> Non-life safety application
Agency Certification> UL1008> CSA C22.2> IEC61000 series
MX60 Slide 3 of 31GEZC Service School
2. Features
• Support voltage and Frequency ranges:> 120V, 208/220/240V, 380/416V, or
440/480V> 50/60 Hz
• Phase Type – Single or three-phase• Exerciser: 7/14/21/28 days• Test: No-load or Load• In-phase Monitor (R50)• Top-down Configurable Jumpers
MX60 Slide 4 of 31GEZC Service School
2. Features (cont.)
• Keypad (or HMI) –
• Indicator LEDs
• Pushbuttons – better feel
• Keypad Controls
• Automatic Generator Exerciser
• In-Phase Monitor Operation
MX60 Slide 5 of 31GEZC Service School
3. Configurable Jumpers
Top-down ConfigurableJumpers !
MX60 MX50
MX60
JP6
JP1
JP6
JP1
In MX50
A – Timers
B -- Test
MX60 Slide 6 of 31GEZC Service School
4. MX60 Assemblies
MX60 Slide 7 of 31GEZC Service School
5. Differences in 3-Phase PCB Assy.
MX60 MX50
50P-3031, 50P-3032, 50P-3033 50P-2021, 50P-2022, 50P-2023
MX60 Slide 8 of 31GEZC Service School
5. Differences in Single-Phase PCB Assy.
MX60 MX50
50P-3000, 50P-3001, 50P-3002, 50P-3003 50P-2000, 50P-2006, 50P-2008. 50P-2011
MX60 Slide 9 of 31GEZC Service School
5. Differences in MX60 PCB Assy.
SCR Type50P-3001, 50P-3002, 50P-3032, 50P-3033
Relay Type50P-3000, 50P-3003, 50P-3031
MX60 Slide 10 of 31GEZC Service School
5. Differences in ZTX F17 Key pad
MX60 MX50
57P-1158 57C-1013
MX60 Slide 11 of 31GEZC Service School
5. Differences in ZTX F14 Key pad
MX60 MX50
58P-1207 58C-1009
MX60 Slide 12 of 31GEZC Service School
5. Differences in Keypad Extension cable
MX60
MX50
End-to-end length = 12 inches
End-to-end length = 32 inches
50W-1214
57W-1026
MX60 GEZC Service School Slide 13 of 31
6. ZTX Cabinets (cont.)
MX60
Nema-1 Nema-3R
Slide 14 of 31GEZC Service School
7. MX60 Controller Replacement Kits14 different types of MX60 controller replacement kits:
Note: Refer to document O-4065 for complete information
MX60 GEZC Service School Slide 15 of 31
8. ZTX Field Retrofit Door Kits
Note: Refer to drawings for detail information
MX60 GEZC Service School Slide 16 of 31
8. ZTX Field Retrofit Door Kits (cont.)
MX60 GEZC Service School Slide 17 of 31
9. Part Number Cross Reference
Changes in parts from MX50 to MX60:
MX60 GEZC Service School Slide 18 of 31
10. Controller Replacement Method
Note: Refer to document O-4065 for complete information
Remove protective cover Lift each corner of circuit board to remove MX60 controller
MX60 GEZC Service School Slide 19 of 31
11. Overall Installation – F17 ZTX
MX60 Slide 20 of 31GEZC Service School
12. Overall Installation – F14 ZTX
MX60 Slide 21 of 31GEZC Service School
13. Factory Configuration
MX60 Slide 22 of 31
MX50 Factory Configuration Software (50P-1171)Attention: 50P-1171 replaced 50P-2016
Use Configuration Cable – 50P-2015
Supporting accessory:
One Port USB-232 converter (with GEZC’s part number: 50W-1223 or NI part number: 778472-01) shall be used.
For information about the USB converter, visit --http://sine.ni.com/nips/cds/view/p/lang/en/nid/12844
GEZC Service School
13. Factory Configuration
MX60 Slide 23 of 31
MX50 Factory Configuration Software (50P-1171)
GEZC Service School
13. Factory Configuration
MX60 Slide 24 of 31
MX50 Factory Configuration Software (50P-1171)
GEZC Service School
13. Factory Configuration
MX60 Slide 25 of 31
MX60 Factory Configuration Software (50P-1240)
Use Configuration Cable: 50P-2015Configuration Kit: 50P-1239
Supporting accessory:
One Port USB-232 converter (with GEZC’s part number: 50W-1223 or NI part number: 778472-01) shall be used.
For information about the USB converter, visit --http://sine.ni.com/nips/cds/view/p/lang/en/nid/12844
GEZC Service School
13. Factory Configuration
MX60 Slide 26 of 31
MX60 Factory Configuration Software (50P-1240)
Different from MX50
GEZC Service School
13. Factory Configuration
MX60 Slide 27 of 31
MX60 Factory Configuration Software (50P-1240)
GEZC Service School
14. In-Phase Monitor (R50) Operation
MX60 Slide 28 of 31
R50 Calculation for 60Hz condition:
In terms of time interval –
360° = 16.67ms
1° = (16.67 ÷ 360) ms
1° = 0.0463 ms (or 46.3μs)
∴ 20° = (46.3 × 20)μs = 926μs
Suppose Δt = 700μs,
Then, Degree = 700/46.3 = 15.12
R50 Calculation for 50Hz condition:
In terms of time interval –
360° = 20ms
1° = (20 ÷ 360) ms
1° = 0.0555 ms (or 55.5μs)
∴ 20° = (55.5 × 20)μs = 1111μs (or 1.11ms)
Suppose Δt = 700μs,
Then, Degree = 700/55.5 = 12.6
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15. Sequence of Operation
MX60 Slide 29 of 31GEZC Service School
P: Time Delay to S2 StartW: Time Delay to S2 StableT: Time Delay retransfer to S1U: Time Delay to S2 Stop
15. Sequence of Operation
MX60 Slide 30 of 31GEZC Service School
P: Time Delay to S2 StartW: Time Delay to S2 StableT: Time Delay retransfer to S1U: Time Delay to S2 Stop
16. Q&A
MX60 Slide 31 of 31
• Exerciser
• 9V Battery
• 1 minute wait needed to toggle R50 option
• Timer Configuration
• Threshold Fail and Restore levels
• Disable the R50 for Util-Util Operation
• Set P, U timers to 0 sec for Util-Util Operation
GEZC Service School
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