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Emergency Response Solution- KeyspanNeed
Keyspan Energy needs to install four 69kV substations allowing local gas generation to be on line before the summer peak of 2002. In-house resources not available.
Solution
ABB’s MODULA concept allows delivery of permit-drawings in 5 weeks!
Compact footprint allows flexibility in site selection
First units scheduled for delivered to site in 4 months!
Benefits
Keyspan able to meet deadline and satisfy local customers
ABB Modular design is more cost efficient than traditional internal solution
Field Sales LeadJoe Fani - Burgoyne Dick Molnar-ABB Field Sales
Customer Resource and Time Constraint Solution at Grand Bahama Power
NeedShipcare facility required power in 8 monthsGBP desired ease of expansionwith minimum energization outages
SolutionModular approach met all of GBP’s desired objectivesTesco’s relationship achieved a sole sourced negotiation
BenefitsGrand Bahama met the Shipcare power delivery requirementTraining of new GBP personnel Standardization for future Subs
StatusPhase II being installed
10 MVA 69/12kV Modular Substation
Time and Resource Constraint Solution-Walgreens
Need
Central Warehouse Facility operating by March 2002
115/12.5kv Substation in service within 6 months
Solution
ABB’s pre-designed substation PS-1 concept met budget and saved 6 months off utilities completion time
Benefit
PS1 Modular design will allow Facility operation on schedule
Cost savings from better terms
Status
Commissioned 1/30/02
Energization: 2/10/02
Need
Georgia Pacific needed additional electrical capacity when expanding the paper mill in Virginia
Transmission Line, S/S, Distribution Line
Solution
ABB built short power line to connect to 69kV network instead of 13.8kV
ABB’s modular substation concept PS-1 met the budget and improved the completion time by 3 months
Benefits
GP’s received lower rates when buying energy @ 69kV
The 69kV connection allowed higher capacity and reliability
Transmission Constraint Solution - Georgia Pacific
115/15kV Substation Solution-Borg Warner
Need
10MVA Power at 115/15kv
Energize in 6 months
Meet Budget PriceSolution
ABB delivered a complete modular turnkey substation in 6 months and at budget price
Benefits
Speed: 6 month to Energize
Cost: Minimum Labor on Site
Price: Competitive
Lower energy cost at 115kv results in substation cost recovered after 5 years
Case Study -Multiple Wind Parks in Texas
Need
Energize 3- 115/34.5kv substations in 6 months, 3 more in another 6 months
Solution
ABB’s pre-designed modular substation concept met the budget and schedule
Benefit
RES completed the wind farms in time to energize on schedule and receive tax credits
Case Studies Tractebel - Hot SpringNeed
Small Site Footprint
Difficult Interconnecting Schedule
Solution
ABB GIS to Minimize Space
Trained Preferred Subcontractor on GIS Installation Techniques
Worked with Customer and Interconnecting Utility to Develop Optimal Approach
Benefits
Project Completed On Schedule
Interconnecting Utility Buy-in on Interconnect
Case Studies Tractebel - Choctaw
Need
High Site Land Prep Costs
High Reliability
Project BudgetsSolution
ABB AIS vs GIS Reliability Analysis
ABB AIS vs. GIS Total Life Cycle Cost Analysis
CGIT to Eliminate all AIS and Minimize Footprint
Benefits
Lower LCC Than AIS
Project Completed on Time
Major Land Development Costs Saved
Case Studies TVA - PinhookNeed
High Site Land Prep Costs due to Extremely Rocky Soil
Desire to Avoid Leakage Problems of Previous Generations of GIS
Desire to Buy from a Familiar Source
Solution
Reduced Substation Footprint via GIS
Cost Effective Indoor Substation Proposed to Address Leakage Issue
Benefits
Major Land Development Cost Savings
Leakage Issues Addressed
Case Studies TVA - MauryNeed
Replace Aging GIS Substation
Aggressive Cut In Schedule
Improved Substation Functionality
Solution
ABB GIS to Upgrade Existing ITE Substation
Creative Layout Changes to Facilitate Cut In Schedule and Improve Substation Expandability
Benefits
New, Improved GIS
Improved Functionality
Met Cut In Schedule
Case Studies Austin Energy - HarrisNeed
Very Small Site Footprint
Aesthetically pleasing due University concerns
Single source of responsibility
Flexibility with designSolution
ABB GIS in small bldg.
Coordination with Univ. and AE with multiple equipment
Extensive civil works under ABB control
Met AE equipment stds.Benefits
Met small footprint needs
Competitive turnkey pricing
Met AE equipment stds.
Interface directly to ABB Ranger system for AE
Univ. has single point of control
Case Studies City of Burbank - Capon
Need
Difficult Customer (Warner Bros.)
Aesthetics, Space, Time, Quality
Project Execution a KeySolution
ABB Optimized Spec
Strong Project Manager
Previous Successes with MV GISBenefits
No Complaints from Warner Bros.
No Scope Changes
Project Completed One Month Early
Case Studies City of Burbank – Hollywood Way
Need
Downtown Location
Critical Schedule
Freeway Off RampSolution
Negotiated Project
Off Ramp Added to Scope
“No Scope Change” Commitment
Same Team as CaponBenefits
Substation Project Completed On Time
In Spite of Surprises from CalTrans and PacBell
Case Studies Commonwealth EdisonNeed
Small downtown site
Architecturally pleasing to neighborhood
Site coordination/permits
Reliability/quality/safety
Short timeframeSolution
GIS w/ small footprints
Upgradeable from 69 to 138kV
Capture Team approach
Project schedule management for cutover
Benefits
Substations built ahead of schedule
Control/power cable interfaces coordinated thru one
High safety/quality
Bristol-Myers SquibbNeed
Customers largest R&D facility needed better reliability in their electrical supply
Three previous outages cost customer $7 billion dollars (Lost 3 FDA approvals)
Solution
ABB designed a highly reliable and redundant 7 breaker 69 kV ring bus Modular substation with 3-25 MVA transformers
Benefit
Meet customer time frame ( 8 months) and budget
No outages during the cut overStatus
Commissioned: Sept 2003
Energization: Oct 200369/13 kV Modula Substation
San Isabel Electric Association
Need
Pueblo West load growth required new substation to meet summer load
115/12.47kV substation required in service within 7 months
Project is RUS financedSolution
ABB’s pre-designed Modular substation met budget and saved 4 months off Coops completion time
Benefit
Modular design allows flexibility and future growth
Status
Commissioned: August 2003
Energization: 2 QTR 2004115kV/12.47, 12/20/25 MVA
TXU Energy Services, Baylor
Need
138 kV to 12.47 kV 16/22.5 MVA dual transformer installation needed in 6 months
Compact design due to limited site space
Flexibility to add for futureSolution
ABB substation based upon standardized PS -1 design
Total turnkey, flexible design and short installation time frame
Benefit
Completely designed, installed, and commissioned in 6 months
Status
Commissioned: Nov 2003
Energization: Dec 2003138kV to 12.47kV, 16/22.5 MVA
Old Dominion Electric
69kV, 11.8MVAR single step bank
Montana-Dakota Utilities
Hettinger Substation:
115kV, 15 MVAR two step bank
Baker Substation:
115kV, 15MVAR two step bank
City Public Service, San Antonio,Tx.
Lytle Substation:
138kV, 14MVAR single step bank
Figure 1: 69kV, 11.8MVAR
Modular Cap Bank Projects
PG&E MetcalfNeed
Needed to relocate 230 kV lines, replacement of breakers and installation of transformer prior to summer peak.
Tight schedule and budget, no internal resources to execute
Solution
ABB awarded the contract based on technical solution and ability to meet schedule
Benefit
Completed on schedule and budget
Additional capacity added to system
Status
Commissioned and Energized May 31,2003.230kV AIS Substation
Southern Illinois Power CooperativeNeed
161 kV switchyard needed to be in operation in 10 months
Turnkey solution, no in house resources to execute
Solution
All risk to execute by due date on ABB
ABB typical conventional switchyard design met budget and time frame
Benefit
Increase system reliability
Able to bring needed capacity into system prior to summer peak
Status
Commissioned: April, 2003
Energization: May 1, 2003161kV AIS Substation
First Energy
Customer need
Four- 34.5 kV to 13.2 kV substations in six months
Compact design
To meet spec requirements
Single point contact
Tight budgetSolution
ABB worked with customer to develop AIS solution that satisfied all customer technical requirements. 95% of the solution incorporates ABB equipment
Benefit
Able to meet customer lead time, target price and technical requirements
Resource & Time Constraints
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