MK 432 MOD 0 ET Fuze 47 Annual Fuze Conference...MK 432 MOD 0 ET FUZE INDUCTIVE SETTER • MK 34...

MK 432 MOD 0 ET Fuze47th Annual Fuze Conference

R. John BernstineElectronic EngineerPicatinny Arsenal

LeadershipTeaming

CommunicationEmployee SupportStrategic ThinkingOrganizational Climate

LeadershipTeaming

MK 432 MOD 0 ET FUZEOUTLINE

• Objectives• Program Plan• Weapon System• Design• Technical

Experiences• Summary• Conclusion

LeadershipTeaming

MK 432 MOD 0 ET FUZEOBJECTIVES

• Develop, qualify, and produce anelectronic time fuze for use withthe MK 45 5” gun weaponsystem for use on cargoprojectiles.

• Maximize commonality with theArmy’s M762A1 fuze.

LeadershipTeaming

MK 432 MOD 0 ET FUZEPROGRAM PLAN

• Customer: Naval Surface Warfare Center,Dahlgren

• Program manager: PM4 NSWC, Crane• Strategy: Modify M762E1 Materiel Change

Program (MCP) contract with L3-BT FuzeProducts to incorporate MK 432 MOD 0 effort

• Phase 1: Design Qualification• Phase 2: Production

MK 432 MOD 0 ET FUZEPROGRAM PLAN

• IPT: Used existing TACOM-ARDEC M762E1MCP IPT with addition of Navy personnel

TACOM-ARDECNSWC-Dahlgren

L3-BT Fuze Products

LeadershipTeaming

MK 432 MOD 0 ET FUZE5” GUN

LeadershipTeaming

MK 432 MOD 0 ET FUZE5” GUN

LeadershipTeaming

M762A1 & EX 432 MOD 0 ELECTRONIC TIME

•155mm and 105mm projectiles•Auto settable and hand settable•Time mode and impact modesettings

•Based on M762A1 platform•5’’ projectiles •Auto settable•Time mode settings.

M762A1

MK 432 MOD 0

LeadershipTeaming

• Eliminate Point Detonation (PD)capability

• Eliminate handset mechanism• Activate battery on launch• Change the setting precision - .1 s to .01 s• Modify inductive setting capability

MK 432 MOD 0 ET FUZEDESIGN CHANGES

LeadershipTeaming

MK432/M762A1 CUTAWAYS

MK 432 FUZE

LeadS&A

Power supplyHousing

Push button(to set fuze)

LCD window(not shown)

PD Contacts

M762A1 FUZE

LeadershipTeaming

• Different mission – a set fuze may not befired

• Dual independent battery activationschemes– Mechanical – Set back drops an actuating

rod to release a firing pin into the batteryprimer.

– Electrical – Upon spin switch closure thebattery primer is activated electrically

MK 432 MOD 0 ET FUZEActivate Battery on Launch

LeadershipTeaming

MK 432 MOD 0 ET FUZEFuze Power: pre-battery activation

• Power provided by the inductive setcarrier

• Power stored on capacitors beforelaunch.

• Power saving sleep mode.– Carrier removal induces “sleep”– Launch “wakes up” fuze

LeadershipTeaming

• From 0.1 to 0.01 seconds• Needed for High Speed Maneuvering

Surface Targets• Replaced the 163.84 kHz crystal with a

204.8 kHz crystal• Modified the ASIC

MK 432 MOD 0 ET FUZEPrecision Change

LeadershipTeaming

• Location of fuze and coil• Different message format

MK 432 MOD 0 ET FUZEModify Inductive Set

MK 45 GUN w/ MK 34 SETTER

M1155(PIAFS)

LeadershipTeaming

• Moved the fuze coil closer to the nose• Added a ferrite core within the fuze coil• Modified the ASIC

MK 432 MOD 0 ET FUZE Modify Inductive Set

MK 432 MOD 0 ET FUZEM762A1 PARTS COMP.

Black:M762A1/MK 432MOD 0Commonparts

Red:MK 432uniqueparts

LeadershipTeaming

MK 432 MOD 0 ET FUZETECHNICAL EXPERIENCES

• Crystals and Fuze wake-up• Inductive Setter

LeadershipTeaming

• Dual crystals– While in flight the frequencies of two crystals are

compared.– Countdown stops if frequencies differ– Circuitry determines a “free run frequency” when a

crystal is not oscillating

MK 432 MOD 0 ET FUZEFUZE OPERATION

Free run frequency 1

Crystal frequency

LeadershipTeaming

• Fuze wake-up– During ASIC evaluation a delay was noticed when

the chip exited from sleep mode into active mode.– Caused by transition from free run frequency to

crystal frequency

MK 432 MOD 0 ET FUZEFUZE WAKE-UP

Crystal frequency

Wake-up time Time

LeadershipTeaming

MK 432 MOD 0 ET FUZEFUZE WAKE-UP

Crystal frequency

• Fuze wake-up– There is a tolerance associated with the free run

frequency based on resistance in circuit.– By moving resistors from inside the ASIC to the

PWB, the tolerances were brought in.– This made the wake-up time consistent

Wake-up range Time

LeadershipTeaming

MK 432 MOD 0 ET FUZEINDUCTIVE SETTER

• MK 34 inductive setter–When a fuze is under the settercoil, the setter is constantlysending set information.–During testing it was noticedthat a fuze would stop talkingback after being under the coilfor several minutes and bedeclared a dud by the gun controlpanel.

drum cells

setter coil

LeadershipTeaming

–Investigation revealed that with in the gun mount,where rounds and fuzes are in close proximity, multiplefuzes were talking to the setter.–As a fix, a voltage divider was placed on the input of thechip that allows talkback

MK 432 MOD 0 ET FUZEINDUCTIVE SETTER

LeadershipTeaming

• May 2000: Program Started• June 2002: Design Qualification Phase

– Environmental (Trans, Thermal, E3, Drop, Leak)– Ballistic

• November 2002: LAT– Ballistic– Tear-down

• November 2002: 14,212 MK 432 MOD 0 fuzesdelivered to the Navy

MK 432 MOD 0 ET FUZESUMMARY

LeadershipTeaming

MK 432 MOD 0 ET FUZECONCLUSION

M762A1MK 432 MOD 0

•Quick fuze development program•Successful cooperative effort between Armyand Navy

MK 432 MOD 0 ET Fuze 47 Annual Fuze Conference...MK 432 MOD 0 ET FUZE INDUCTIVE SETTER • MK 34...

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