MIL-DTL-38999 Connector Products. Our focus is on the supply of high- performance versions of...

MIL-DTL-38999 Connector Products

Our focus is on the supply of high-performance versions of D38999.

We are able to respond quickly without dollar and quantity minimums.

We are the go-to company for all the associated connector accessories.

We are experts at hybrid fiber/copper configurations.

Our Sav-Con® and Feed-thru expertise is unmatched in the industry.

Ditto for hermetics and EMI filters.

One-Stop-Shopping for Mission

Critical D38999 Type Connectors

Specialty shell materials and platings. All D38999 configurations - bayonet,

breach-lock and threaded. Hybrid contact integration. In-house hermetic and EMI filtering

capabilities. Testing and qualification capabilities. Broad coverage of available contact

layout densities and sizes.

Small Quantity Custom Packaging

Catalog organized by D38999 Series: hermetic receptacles, Filters, Environmental Class, feed-throughs, and Sav-Cons®

Easy to Understand part numbers. “No Gaps” approach: every shell

style, termination type and layout.

Expanded contact, tool and 38999 connector accessory offerings.

Standard Catalog Products

MIL-DTL-38999 specifies four series of connectors. Standard bayonet, low-profile bayonet, triple-start thread and Breach-

Lock w/ anti-rotation coupling. Mainly used as I/O connectors – cable to panel. High density – up to 128 contacts. 9 shell sizes with ~ 64 contact layouts Mainly signal (size 22 AWG) – RF, signal, power, and fiber. Crimp removable, PC tail, and solder (hermetic). Very durable/rugged (machined); best for shock and vibration. Up to 200° C, Sealed (IP67) via interfacial/peripheral seal and grommet

seal on rear; resistant to several fuels/solvents. 5 keys/keyways and up to 10 polarizations.

Superior EMI shielding.

Overview: MIL-DTL-38999 Connectors

MIL-C-38999Series II

MIL-C-38999Series I

MIL-C-38999Series III

MIL-C-38999Series IV

38999 CouplingScoop Proof

Durability

High Impact Shock

Bend Moment Price

Series I Standard Bayonet Yes 500 Yes 650/In lbs $

Series ll Low-Profile Bayonet No 250 No 150/In lbs $

Series lllTriple Start Threaded Yes 500 Yes 1000/In lbs $$

Series lV Breach Lock Yes 500 Yes - Heavy 1000/In lbs $$$

Series lll is most common for new Mil/Aero designs

Series Quick Reference Guide

Hermetic = Airtight

Glenair is Qualified to MIL-DTL-38999 Series I, II, III and IV

D38999 Hermetic Connector Overview

Permanently sealed by fusion or other means to prevent the transmission of air, moisture vapor, and all other gases. (Made airtight by fusion or sealing)

Hermeticity is usually expressed as the rate of leakage volume of helium per second in time

Glass-to-metal seal technology is used to provide a robust hermetic seal between a metal conductor and a metal body. The glass also acts as an insulator between the body and the pins.

Complete isolation of all elements between two environments

Definition of a Hermetic Connector

How to Order: MS Hermetic Connectors(Example Shown: Series III /25 Solder Mount)

How to Order: Glenair Commercial Hermetic (Example Shown: Series III

H5 Solder Mount)

Composite, Aluminum and Stainless Steel Shells.

Environmental Jam Nut, Wall Mount, In-Line and Plug Configurations

Standard M39029 Contacts Designed to intermate with

other industry-standard Series III products.

Glenair 233-105 Series Environmental Connector Series for M39029 Electrical Contacts

MIL-DTL-38999 Series III Type Environmental Plugs and

Receptacles

Series 257-455 and 257-459 Quadrax

Series 947-050 and 250-005 Shorting Plugs and Receptacles

Series 947-150 and 233-101-G6 Quick Release Lanyard Plug Connectors

Special Purpose Environmental Class D38999 Type Connectors

Other Environmental Class Configurations

Quick Disconnect Swivel Lanyard Designs

New Plating Solution for Environmental/EMI Applications

How to Order: 233-105 Series III Type Environmental Class Connector

(Example Shown: 05 In-Line Receptacle)

Rugged Connector Go-Betweens

Available for D38999 Series I, II and III One-piece feed-through contact Pin/Socket, Pin/Pin, and Socket/Socket

Suitable for flight use - meets the same specifications as the mating connector

Easily installed into existing systems Filter and/or environmental Aluminum, Stainless, or other material Always specify optional locking

mechanism for Series I and II

Glenair D38999 Type Sav-Cons®

Space Station Satellites Aircraft/Shipboard/Submarine Missiles and Systems Avionics Hydraulic Controls Gender changer/Adapter Weapon interface/launchers

D38999 Type Sav-Con® Applications

How to Order: Sav-Con® Connector Savers(Example Shown: Series III)

Jam nut, flange mount Pin/Socket, Pin/Pin, and

Socket/Socket Suitable for flight use - meets the

same specifications as the mating connector

Hermetic or environmental Aluminum, Stainless, Titanium 38999 Series I, II, and III Accommodates several panel

thicknesses

D38999 Type Bulkhead Feed-Throughs

Aircraft/Shipboard/Submarine Sensors Space and Satellites/Systems Vacuum Chambers Nuclear Industry Geophysical – Drilling and Sub

Sea Under water electronics – Geo

Marine Ground Vehicles Many others

D38999 Type Bulkhead Feed Thru Applications

D38999 Type Bulkhead Feed-thru Thick Panel Specials

D38999 Type Bulkhead Feed-ThruPlug/Receptacle

How to Order: Bulkhead Feed-Thru Connectors

(Example Shown: Series I Jam Nut)

Glenair’s Filter Connector Team is Now Among the Best in the Business

Available in D38999 Series I through IV Aluminum, composite, and stainless C, LC, PI, HEMP and/or feed through

w/ various capacitance within connector Solder-free designs now available Hermetic Filtered Connectors Significant technical and manufacturing

resources Rapid turnaround of custom designs In house Planar Array 2008

D38999 EMI/EMP Filter Connectors

Basic Filter Array Module Elements

Avionics Satellites Sensor and Control Systems Mission Computers Communication Systems – Hand

Held Radios Aircraft Control Systems Missile Systems

EMI/HEMP Filtered Connector Opportunities are Everywhere!

D38999 EMI/EMP Filter Connector Applications

How to Order: EMI/EMP Filter Connectors

(Example Shown: Series I Jam Nut)

All AS85049 backshell slash sheets for D38999 Series I, II, III and IV Complete range of EMI/RFI shielding accessories for D38999 cable

assemblies. All harness assembly tools including connector-to-backshell holding

tools, banding tools, etc. for D38999 systems.

Glenair Also Supplies All the Backshells, Tools and EMI/RFI

Connector Accessories