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MEZZANINES / PLATFORMS
Mezzanines and platforms – one system with many possibil ities
Shelving mezzanines
With freestanding shelving mezza-nines you can double your storagespace. The design options arevirtually unlimited. Depending onyour requirements, different uprightpatterns, support profiles andfloor coverings.
Naturally a multi-tier design isalso possible.
Storage platforms
With platforms, either aisles arebuilt between the shelving rows orcomplete platforms are built ontothe shelving units themselves.
This method is mostly used,where order picking is priority andconveying installations are needed.
The advantage lies in the factthat all the different kinds ofracking systems, like modularshelving systems, live storageor pallet racking can be usedas a supporting system.
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F3
Mezzanines / platforms
� Floor decking for every applicationmade from mesh panel, chipboard or multiple-glued beechwood, with or without anti-slip coating. The underside ofthe surface is either natural or white coated
� Fire protectionis designed to conform with Local Authority regulations
� Ventilation for racking platformsis available in different forms, depending on the specificapplication
� Safety with platformsstarts at the bottom of the staircase and ends with therailing at the pallet loading areas
� Construction with high load bearing capacityeven for fork lift trucks, are a speciality of SSI SCHAEFER
Design details
RailPallet safety gateTransfer position with chain
System platform profile
Chipboard with edgeprotectors, laid on top
Mesh panel
Chipboard with anti-slip coating
Transfer posi. with chainPage F5
Transfer positionwith sliding gate
Floor deckingPage F5
Rail lockPage F6
Stairs and railsPage F7
Transfer positionwith sliding gatePage F6
iRAL 7037
GREY GENTIAN BLUE
RAL 5010
GALVANISED
MEZZANINES / PLATFORMS
Platform systems
Platform supports
For an optimal selection of the platform supports altogether three variants are available.
� Square tube uprightswith welded foot plates 200 x 200 mm, fixed to the floor
� Support profilesmade from high-strength cold formed quality steel,with perforation for individual assembly
� Deckingmade from high-pressed special chip wood 38 mmstrong, V20 E1. Tongue and groove joint. Finish:natural on both sides
� Bending of the main girdermaximum l/300
� Calculations according tocurrent regulationsfrom DIN, FEM and BGR 234 (formerly ZH 1/428)
� Rails with elbow pipeand end stop
� Platform dimensions
F4
Upright distance
Plat
form
hei
ght
Han
drai
lhe
ight
Plat
form
hei
ght
Han
drai
lhe
ight
Plat
form
hei
ght
Han
drai
lhe
ight
Upright distance Staircasewidth
Frame depth Aisle width Staircasewidth
Stored goods
spacingPlatform width
Frame depth Aisle width Staircasewidth
Storedgoods
spacingPlatform widthPlatform width
Platform supports made from system profiles Platform supports made from a combination ofhot rolled steel profiles and system profiles
Platform support made from hot rolled steel profiles
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Floor decking
F5
Mezzanines / platforms
Mesh grating, multiplex boardsand PVC covering
We supply special solutions for specialrequirements. Mesh gratings are necessary either for fireprotection reasons or for ventilation.Multiplex boards are the optimal solutionfor extremely high loads and long life span. For higher comfort in a constant workplaceare conductive coverings or floor coveringwith PVC dimples ideal.
Decking made from chipboard
Platform surface covering made fromchipboards are applicable for a large rangeof application in different versions. Surfacesin natural finish, oil-hardened or with anti-slip coating. Normal or high-pressed, for fire protectionclass B1 or B2, with tongue and groovejoint or as a board.Chipboard thickness 30 or 38 mm.
MEZZANINES / PLATFORMS
Gates and pallet drop areas
F6
� Handrailing and kickboardare designed to be extremely sturdy and are alwaysequipped with handrailing, guardrail and lower sheetsteel mantle
� Pallet drop areasare solutions recommended by professional tradeassociations
� Sliding gates are only installed for occasionally used transfer positions
� Rail lockoffer optimal protection for individuals working in transferpositions. The rail is closed in front or in the backaccording to the transport path
Sliding gate
Pallet drop area
Pallet safety gate
Rail connector
Pallet safety gate
Self closing wing door
i
800
1200
2000
1600
2000
1200
Stairs and handrail ing
F7
Mezzanines / platforms
Steps, handrailing and rail solutions
Standard stairs for multi-tier shelving installations
� Standard stairs for multi-tier shelvinginstallations permit a safe and easy passage and are extremelysturdy. The requirements according to DIN 24 530(stairs made from steel) are to be considered. All stepsare limited by the side panels of the stair case andbolted into them. Depending upon platform height,additional stairway landings are necessary. The twodifferent stair models are being used according toindividual requirements and the availability of space
� Steps made from checker plate or mesh panel possible
� Handrailingcontinuous from top to bottom on stairs
� Rail solutions down to the last detail – including the transitionfrom stairway rail to platform rail
i
MEZZANINES / PLATFORMS
Lighting installations for warehouses
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Guidelines of BGR 234 (formerlyZH 1/428): “All storage installationsare to be equipped with sufficientand glare-free lighting”.
For this reason SSI SCHAEFERcreated a special lighting program,which fulfills the nominal densitiesof glare-free light within all areasof racking platform installations,demanded in the working placeguidelines.
SSI SCHAEFER lights are integratedinto the support structure of the
platform level and are protectedthereby to a large extent againstimpact damage.
Assembly transverse to the aisledirection for unimpaired area in frontof the highest shelf, with free viewof the stored material for the staff.
All support profiles in the middleaisles are prepared for theadmission of commercial cableconduit PG 9/1 or other installationmaterial. SSI SCHAEFER uses onlycompensated lighting.
� Guidelines of BGR 234 (formerly ZH 1/428)for sufficient and glare-free lighting
� Integration into the support structureprotects to a large extent against impact damage
� Assembled crosswise to the aisle directionfor unimpaired area in front of the highest shelf,free view of the stored materials
� Support profilesprepared for standard installation materials
� Compensated lights
� Emergency and reference lightingacc. to VDE 0108, DIN 4844 and DIN 5035 part 5, can be planned and installed upon request
iGALVANISED
SHEET STEEL
Lighting system design
F9
Floor beam profile LT
Light fixture LK
Aluminumcable conduit
Plasticprotection
Fluorescent tube LR
Clip for LK
Cable in aluminum tubeand connection scheme
Lighting support profiles LT
Lighting tube LK
Compensated with 18 or 25 Wattfluorescent tube, 2 brackets andglare protection.
Item L x W x H (mm) Order no.
LTUH 78 780 x 71 x 38 14460
Item Output (W) Order no.
SV 18/LK 85 18 14520
SV 18/LK 85/EVG 18 14522
SV 25/LK 85 25 14430
SV 25/LK 85/EVG 25 14432
Item Length (mm) Order no.
PG 9/1 1005 14440
Item Output (W)/Lumen Order no.
LR 18 18/1250 14510
LR 18 U 18/1350 14512
LR 25 25/1800 14500
For assem. underneath platf. with wooden fl. coverWithout accessories.
Fluorescent tube LR
Racking top cover to accommodate the lighting tube
LTO 85 800 x 71 x 38 14480
LTO 100 1000 x 71 x 38 14490
For assem. underneath platf. with mesh floor coverWith hook bolts.
LTUG 78 780 x 71 x 38 14470
Lighting support profile, prepared for cabling materials
Aluminum cable conduit
For cabling, incl. 2 fixing rings and end sleeves.
Mezzanines / platforms
Specialist companies for electrical installations
on requesti
Lighting above
Lightingunderneathshelf mezzanine
Lighting support cross section with continuous cable
End sleeves
Recommended