METAL-KOREA CO., LTD. - SeekPartfile.seekpart.com/keywordpdf/2011/1/11/2011111141124314.pdf ·...

- K- K

METAL-KOREA CO., LTD.METAL-KOREA CO., LTD.

1. Contact lines1. Contact lines

ADDRESS : #801 Jinyoung-up Jinyoung-ri

Gimhea-cityKyoungnam, Korea

CONTACT LINE : Tel : +82 -

51 -

919 –

6954 ~ 5Fax : +82 -

51 -

919 –

6957

Web : www.metal-korea.comE-mail : metalkorea@hanmail.net

metalkorea@gmail.com

OVERSEA SALES DEP’T :Directing Manager -

D Y Lee

Manager -

M S LeeAssistant -

S Y Whang

(Ms. Hellen)

-

S H Ma (Ms. Susie)

-2-2

2. General2. General

1. Area Unit : ㎡

Building Yard Total

Office Factory1,250 2,310

400 660

2. Plan of Employees

Manager Engineer Worker Assistant Total

4 3 9 6 22

-3-3

3. Organization 3. Organization

PRESIDENT

DIRECT MANAGER

SALES DEPT.ADMINISTRATION

DEPT.

PRODUCTION

DEPT.

Q.A DEPT.

OVERSEA GENERAL AFFAIRPRODUCTION

CONTROLQUALITY CONTROL

DOMESTIC ACCOUNT PRODUCTION LINE Q.C

-4-4

4.

Flow Chart4.

Flow Chart

-5-5

5-1. Quality Assurance5-1. Quality Assurance

Kind of Inspection Facilities Capacity Q'ty Manufacturer

Chemical Analysis Spectrometer 26 Channel 1 AMETEK

Tensile & Bend Universal Tester 50 ton 1 KYUNGDO

Impact Charpy

Impact Tester 50 kgf-m 1 KYUNGDO

HardnessBrinell

Hardness Tester 3000kg 1 KYUNGDO

Equotip

Hardness Tester - 2 PROCEQ SA

NDE Ultrasonic TesterUSK-7S 1 KRAUTKRAMER

SITESCAN 140 1 SONATEST

Thermometer RADIATION PYROMETER 600°C~3000°C 1 INFRAPOINT

Simulation Heat Treatment Furnace for

Test piece- 0°C~1200°C 1 Chino

Measurement Vernier

Callipers

300 mm 2

MITUTOYO600 mm 1

1000mm 1

2000mm 1

-6-6

Universal TESTER IMPACTTESTER

HARDNESS TESTER

5-2. Quality Assurance5-2. Quality Assurance

OPTICAL MICROSCOPE

U T TESTESTER

M T TESTER

Tensile Test Size

Checking

-7-7

5-3. Quality Assurance5-3. Quality Assurance

SGS P.T test

TUV Dimension Test

Applicable Third party inspection : Lloyd, BV, SGS, ABS, DNV, TUV and As Customer’s requirements

Lloyd Stamp

B.V Stamp

-8-8

5-4. Quality Assurance5-4. Quality Assurance

-9-9

5-5. Quality Assurance5-5. Quality Assurance

-10-10

5-6. Quality Assurance5-6. Quality Assurance

-11-11

5-7. Quality Assurance5-7. Quality Assurance

-12-12

5-8. Quality Assurance5-8. Quality Assurance

-13-13

5-9. Quality Assurance5-9. Quality Assurance

-14-14

5-10. Quality Assurance5-10. Quality Assurance

-15-15

5-11. Quality Assurance5-11. Quality Assurance

-16-16

5-12. Quality Assurance5-12. Quality Assurance

-17-17

5-13. Quality Assurance5-13. Quality Assurance

-18-18

5-14. Quality Assurance5-14. Quality Assurance

-19-19

5-15. Quality Assurance5-15. Quality Assurance

-20-20

5-16. Quality Assurance5-16. Quality Assurance

-21-21

5-17. Quality Assurance5-17. Quality Assurance

-22-22

ANSI B16.5 Standard Flanges Flange B16.47 A Type (MSS)

150# 56”

BL.RFFlange B16.47 A Type (MSS)400# 58”

WN.RF

6-1. Main Products -

Flanges6-1. Main Products -

Flanges

-23-23

Cap Protection

Colour

Coding

6-2. Main Products -

Flanges6-2. Main Products -

Flanges

-24-24

Nozzle SA105OD 450 * 770 L

NozzleSA182 F316LOD 920 * 850 L

6-3. Main Products -

Nozzles6-3. Main Products -

Nozzles

-25-25

Tube SheetSA266 GR2OD2215 * 275TØ19.05 * 2622

Tube SheetSA182 F11

OD3480 * 405Ø36.8 * 1634

6-4. Main Products –

Tube sheets6-4. Main Products –

Tube sheets

-26-26

Pintle Channel Cover

Main Journal Valve Body

Crane Wheel

Cross Head Pin

6-5. Main Products –

Industrial Components6-5. Main Products –

Industrial Components

-27-27

Flying WheelsSA350 LF2OD 1100 * ID 180 * 320 T

Flying Wheels3D machining& Ø

1 mm hole

6-6. Main Products –

Industrial Components6-6. Main Products –

Industrial Components

-28-28

Crane WheelSA182 F304LOD 750 * 550T

Ring Rolling MillSA182 F316L

6-7. Main Products –

Forged Rings6-7. Main Products –

Forged Rings

-29-29

Shaft Forging

Propeller Shaft

6-8. Main Products –

Shafts6-8. Main Products –

Shafts

Wind PowerMain Shaft

-30-30

Piston Rod Rudder Stock

6-9. Main Products –

Shafts6-9. Main Products –

Shafts

Turbine ShaftINTERMEDIATE

SHAFT

-31-31

7. Production Facilities7. Production Facilities

TYPE RANGE HEIGHT (L) REMAKE

NC TURNING MACHIN Ø 2,000 up to 1,000 1

NC TURNING MACHIN Ø 1,600 up to 1,000 2

NC TURNING MACHIN Ø 1,400 up to 1,000 2

RADIAL MACHING Ø 4,000 hole up to Ø

120 1

LATHE Ø 1,600 10,000 L 1

LATHE Ø

800 6,000 L 1

OVERHEAD CRANE 5 TON 2

OVERHEAD CRANE 3 TON 1

-32-32

Forging Heat TreatmentForging

8-1. Production Lines -

Forging8-1. Production Lines -

Forging

-33-33

Ring Rolling MillSA266 GR2OD 1420 * ID 1100 * 175 T

Ring Rolling Mill – Sleeve TypeSA105OD 540 * ID 420 * 450 T

8-2. Production Lines -

Forging8-2. Production Lines -

Forging

-34-34

Cutting Heating Heating

8-3. Production Lines -

Forging8-3. Production Lines -

Forging

-35-35

TUBE SHEET MACHINING

MAX : UP TO Ø

6000

8-4. Production Lines -

Machining8-4. Production Lines -

Machining

-36-36

8-5. Production Lines -

Machining8-5. Production Lines -

Machining

MAX UP TO Ø

1600 MAX UP TO Ø

2200

-37-37

8-6. Production Lines -

Machining8-6. Production Lines -

Machining

MAX UP TO Ø

1600& 1200 L

MAX UP TO Ø

800

-38-38

8-7. Production Lines -

Machining8-7. Production Lines -

Machining

MAX UP TO Ø

1200 TURNING LINE

-39-39

8-8. Production Lines -

Machining8-8. Production Lines -

Machining

MAX UP TO Ø

800 MAX UP TO Ø

600

-40-40

8-9. Production Lines -

Machining8-9. Production Lines -

Machining

MAX UP TO Ø

4000 MAX UP TO Ø

1400& 2200 L

-41-41

8-10. Production Lines -

Overlay8-10. Production Lines -

Overlay

A182 F316L AUTO-OVERLAY A182 F304L AUTO-OVERLAY

-42-42

8-11. Production Lines -

Overlay8-11. Production Lines -

Overlay

AUTO-OVERLAY AVAILABLE F304L, F316L, MONEL, INCONEL etc,,,

8-12. Production Lines -

Overlay8-12. Production Lines -

Overlay

AUTO-OVERLAY AVAILABLE MAX UP TO Ø

2400

-44-44

8-13. Production Lines -

Overlay8-13. Production Lines -

Overlay

VIEW OF AUTO-OVERLAY

-45-45

8-14. Production Lines -

Overlay8-14. Production Lines -

Overlay

5 mm OVERLAY

-46-46

8-15. Production Lines -

Overlay8-15. Production Lines -

Overlay

P.T CHECK-47-47

Seaworthy wooden packing-Fumigated

* Fumigation Available

Applied anti-rust oil & plastic pack

9-1. Packing9-1. Packing

-48-48

9-2. Packing9-2. Packing

-49-49

9-3. Packing9-3. Packing

-50-50

10-1. Suppliers

of Raw Material10-1. Suppliers

of Raw Material

Raw Material Type Suppliers

Carbon

Steel

A105

IngotHYUNDAI STEEL CO.,LTD. SEAH BESTEEL CO.,LTD.

A266 Gr.2 & 4

SF440A~SF590A/B

A350LF2,A765GrⅡ Bloom SEAH BESTEEL CO.,LTD.

S15C ~ S50C R/Bar KOREA IRON & STEEL CO.,LTD.

SSW-R1,R2,R3 Slab POSCO

Stainless

Steel

A182F304(L/H)Slab

POSCO

F316(L/H) OUTO KUMPU, SANDVIK, AVESTA

F317(L)Ingot POSCO SPECIALITY STEEL CO.,LTD.

F321

DuplexA182F51 Ingot

POSCO SPECIALITY STEEL CO.,LTD.A182F53 R/Bar

-51-51

10-2. Suppliers of Raw Material10-2. Suppliers of Raw Material

Raw Material Type Suppliers

Alloy

Steel

SCM 415,420

Ingot

HYUNDAI STEEL CO.,LTD.

SCM 430,440 SEAH BESTEEL CO.,LTD.

SNCM 420/439 POSCO SPECIALITY STEEL CO.,LTD.

S17MoS

Bloom SEAH BESTEEL CO.,LTD.S19Mo/25Mo

16CrMo44

42CrMo4

34CrNiMo6

R/Bar KOREA IRON & STEEL CO.,LTD.

A350LF3,A765GrⅢ

A182/A336 F1, F5, F6a, F6b,

F9,F91 F11,F12,F22

-52-52

11-1. Sub Suppliers11-1. Sub Suppliers

Division Kind Name of Company

Forging

Ring Rolling Mill

Tea Woong

Co., Ltd

Pyeong

San Metal Co.,Ltd.

Dong Yang E & C Co.,Ltd

Air Hammer Young Chang Metal Co.,Ltd

Heat TreatmentOil Quenching & Tempering

Shin Hwa

Treatment

Jin Sung Heavy Industries Co.,Ltd.

Dong Seo

Heat Treatment

Woo Shin Heat Treatment

-53-53

11-2. Sub Suppliers11-2. Sub Suppliers

Division Kind Name of Company

Machining

Production Machining

Dae

Heung Precision

Tae Seung

Machinery

Sung IL Machinery

Test Piece

Machining

Jin Young ENG' , Hyowon

ENG'

NDEUltrasonic & Magnetic

Particle TestSae

Myung

Inspection Tech

(Certificate of Level Ⅲ)

CalibrationTest & Inspection

Equipment

Korea Institute of Machinery & Materials

Kyung Do Hi Tec Co.,Ltd.

-54-54

12-1. Sales Experience -

Domestic12-1. Sales Experience -

Domestic

Company Products Destination Material Remarks

Doosan

Engine Co.,Ltd.

Connecting Rod Etc. KoreaCarbon Steel

Alloy Steel

Hyundai Heavy Propeller Shaft Etc. Korea Carbon Steel

Industries Co., Ltd

Doosan

Heavy Ring, Disc Etc. Korea

Carbon Steel

Industries Co., Ltd Alloy Steel

Hyundai Rotem

Company

Gear Rim, Main Shaft Etc. KoreaCarbon Steel

Alloy Steel

-55-55

12-2. Sales Experience -

Overseas12-2. Sales Experience -

Overseas

Company Products Destination Material Remarks

DKG-EAST Rt. Balve

Body Hungary Carbon Steel

IMEX Piston Rod Etc. Japan Carbon Steel

NIMAC Pintle Japan Carbon Steel

WARTSILA Gear Wheel Etc. Switzerland Carbon Steel

PIDEC Tube Sheet, Flange Iran Duplex(F51)

TAKRAF Axles & Hollow Shaft Gemany Alloy Steel

-56-56

Adderss

: Kyoungnam, Korea

Tel : +82 -

51 -

919 –

6954 ~ 5 Fax : +82 -

51 -

919 –

6957

Web : www.metal-korea.comE-mail : metalkorea@hanmail.net

metalkorea@gmail.com

THANK YOUTHANK YOU