MES - CASE STUDY

Figure 1MES ComponentsFigure 2OEE - Loss visualizationFigure 3Performance of Home pageNOMBRE: Milton FonsecaCONTROL DE LA CALIDADINDUSTRIALFECHA: 06 de Agosto del 201MANUFACTURINGEXECUTION SYSTEMS (MES)NRC: 211!DEFINITIONA "an#$act#%ing e&ec#tion s'ste" (MES) is a cont%ol s'ste" $o% "anaging and "onito%ing *o%+,in,-%ocess on a $acto%' $loo%. AnMES+ee-s t%ac+o$ all "an#$act#%ingin$o%"ationin%eal ti"e/ %ecei0ing#-,to,t1e,"in#tedata$%o"%o2ots/ "ac1ine"onito%s ande"-lo'ees. Alt1o#g1 "an#$act#%ing e&ec#tion s'ste"s #sed to o-e%ate as sel$,contained s'ste"s/ t1e' a%e inc%easingl' 2eing integ%ated *it1ente%-%ise %eso#%ce -lanning (ER3) so$t*a%e s#ites. T1e goal o$ a "an#$act#%ing e&ec#tion s'ste" is toi"-%o0e -%od#cti0it' and %ed#ce c'cle,ti"e/ t1e total ti"e to -%od#ce an o%de%. 4' integ%ating an MES*it1 ER3 so$t*a%e/ $acto%' "anage%s can 2e -%oacti0e a2o#t ens#%ing t1e deli0e%' o$ 5#alit' -%od#cts in ati"el'/ cost,e$$ecti0e "anne%. (Ro#se/ 2012)Man#$act#%ingE&ec#tionS'ste"sc%eate$la*less"an#$act#%ing-%ocessesand-%o0ide%eal,ti"e $eed2ac+ o$ %e5#i%e"ent c1anges/ and -%o0ide in$o%"ation at a single so#%ce. Ot1e% 2ene$its $%o"s#ccess$#l MES i"-le"entation "ig1t incl#de: Red#ced *aste/ %e,*o%+ and sc%a-/ incl#ding 5#ic+e% set#- ti"es Mo%e acc#%ate ca-t#%e o$ cost,in$o%"ation (e.g. la2o%/ sc%a-/ do*nti"e/ and tooling) Inc%eased #-ti"e Inco%-o%ate 3a-e%less 6o%+$lo* Acti0ities Red#ced in0ento%'/ t1%o#g1 t1e e%adication o$ 7#st,in,case in0ento%'CASE STUDY: MES - Manufacturin E!"cuti#n S$%t"&% %u''#rt (EAN Manufacturin "&'#)"rin %*#' f+##r '"r%#nn"+t# ta," r"a+-ti&" -"ci%i#n%.Fo% Fast Mo0ing Cons#"e% 8oods (FMC8) "an#$act#%e%s/ in -a%tic#la% *it1in t1e $ood 92e0e%ages/ 2ea#t'/ -1a%"ace#tical and ind#st%ial secto%s/ "a%gins contin#e to 2e #nde% inc%easing-%ess#%e. Contin#ed -%ice inc%eases in %a* "ate%ials/ ene%g' and -e%sonnel cost can onl' -a%tiall' 2e-assed on/ as cons#"e%s a%e 2eco"ing "o%e cost conscio#s. T1e s#--lies o$ lo* cost/ disco#nted o%c1ea-e% t%ade -%od#cts "a+e it "o%e di$$ic#lt $o% 2%and "an#$act#%e%s to s#%0i0e #nde% t1e c#%%ent"a%+et conditions. :ence/ in o%de% to "aintain o% g%o* -%o$ita2ilit' and $#l$il s1a%e1olde%0al#e e&-ectations/ t1e 2igge% -o%tion o$ t1ese inc%eases 1as to 2e a2so%2ed inte%nall' andco#nte%2alanced 2' e$$icienc' i"-%o0e"ents. T1is case st#d' desc%i2es t1e 2ene$its o$ ast%ategic i"-le"entationo$ so$t*a%e-ac+ages li+e Man#$act#%ingE&ec#tionS'ste"s(MES) to e$$ecti0el' %ed#ce cost/ and s-eci$icall' "ini"ise -%od#ction losses indo*nti"es/ 5#alit' and s-eed. One o$ t1ose MES -%od#cts on t1e "a%+et is Facto%' MES/$o%"e%l'+no*nas CDCFacto%'MOM/ c%eated2't1e USco"-an'A3TEAN. It isdesigned to t%ans$o%""an#$act#%ing -e%$o%"ance 2'e"-o*e%ing-eo-le to"a+e %eal,ti"e actiona2le decisions. 4' standa%di;ing t1e 2est -%actices o$ lean "an#$act#%ing/ OEE(O0e%all E5#i-"ent E$$ecti0eness) and Contin#o#s I"-%o0e"ent/ Facto%' MES -%o0ides a%eal,ti"e $%a"e*o%+t1atinteg%ates sc1ed#ling/o-e%ations/ 5#alit' and "aintenance.Ast1e s'ste"is an o#t,o$,t1e,2o& s'ste"/ *1ic1 is tailo%ed and con$ig#%ed to eac1c#sto"e%