Manufacturing Systems Architecture - UC Berkeley IEORieor.berkeley.edu/~ieor130/Manufacturing...

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Recipe Management

(RMS)

Recipe Management

(RMS)

ManufacturingExecution

(MES)

Recipe Management

(RMS)

AutomatedMaterial

Handling (AMHS)

ManufacturingExecution

(MES)

Recipe Management

(RMS)

EquipmentTracking (ET)

AutomatedMaterial

Handling (AMHS)

ManufacturingExecution

(MES)

Recipe Management

(RMS)

EngineeringData

Collection (EDC)

EquipmentTracking (ET)

AutomatedMaterial

Handling (AMHS)

ManufacturingExecution

(MES)

Recipe Management

(RMS)

EngineeringData

Collection (EDC)

EquipmentTracking (ET)

AutomatedMaterial

Handling (AMHS)

ManufacturingExecution

(MES)

AdvancedProcess

Control (APC)

Recipe Management

(RMS)

EngineeringData

Collection (EDC)

EquipmentTracking (ET)

AutomatedMaterial

Handling (AMHS)

ManufacturingExecution

(MES)

AdvancedProcess

Control (APC)

Test and QAData

Collection

Recipe Management

(RMS)

EngineeringData

Collection (EDC)

EquipmentTracking (ET)

AutomatedMaterial

Handling (AMHS)

ManufacturingExecution

(MES)

AdvancedProcess

Control (APC)

YieldAnalysis

Test and QAData

Collection

Recipe Management

(RMS)

EngineeringData

Collection (EDC)

EquipmentTracking (ET)

AutomatedMaterial

Handling (AMHS)

ManufacturingExecution

(MES)

SchedulerAdvancedProcess

Control (APC)

YieldAnalysis

Test and QAData

Collection

Recipe Management

(RMS)

EngineeringData

Collection (EDC)

EquipmentTracking (ET)

AutomatedMaterial

Handling (AMHS)

ManufacturingExecution

(MES)

SchedulerAdvancedProcess

Control (APC)

Cycle TimeAnalysis

(ECT Analyzers)

YieldAnalysis

Test and QAData

Collection

Recipe Management

(RMS)

EngineeringData

Collection (EDC)

EquipmentTracking (ET)

AutomatedMaterial

Handling (AMHS)

ManufacturingExecution

(MES)

SchedulerAdvancedProcess

Control (APC)

Cycle TimeAnalysis

(ECT Analyzers)

CapacityPlanner

YieldAnalysis

Test and QAData

Collection

Recipe Management

(RMS)

EngineeringData

Collection (EDC)

EquipmentTracking (ET)

AutomatedMaterial

Handling (AMHS)

ManufacturingExecution

(MES)

SchedulerAdvancedProcess

Control (APC)

Cycle TimeAnalysis

(ECT Analyzers)

CapacityPlanner

ProductionPlanner

YieldAnalysis

Test and QAData

Collection

Recipe Management

(RMS)

EngineeringData

Collection (EDC)

EquipmentTracking (ET)

AutomatedMaterial

Handling (AMHS)

ManufacturingExecution

(MES)

SchedulerAdvancedProcess

Control (APC)

Cycle TimeAnalysis

(ECT Analyzers)

CapacityPlanner

ProductionPlanner

YieldAnalysis

Test and QAData

Collection

ComplianceAnalyzer

Recipe Management

(RMS)

EngineeringData

Collection (EDC)

EquipmentTracking (ET)

AutomatedMaterial

Handling (AMHS)

ManufacturingExecution

(MES)

SchedulerAdvancedProcess

Control (APC)

Cycle TimeAnalysis

(ECT Analyzers)

CapacityPlanner

ProductionPlanner

YieldAnalysis

Test and QAData

Collection

ComplianceAnalyzer

ECT vs. Tool Set Capital Cost, 14.5K WSPW of L52A

20

25

30

35

40

45

50

55

60

65

$1,440 $1,450 $1,460 $1,470 $1,480 $1,490 $1,500 $1,510 $1,520 $1,530 $1,540 $1,550 $1,560 $1,570 $1,580 $1,590 $1,600

Capital Cost of Least-Cost Tool Set (millions)

ECT

(day

s)

ECT vs. Capital Cost of Tool Set, 29.5K WSPW of L52A

20

30

40

50

60

70

80

90

2,800 2,820 2,840 2,860 2,880 2,900 2,920 2,940 2,960

Capital $ Spent on Tool Set (millions)

ECT

(day

s)

Entitlement Cycle Time vs. Tool Capital Cost for Various-Sized Fabs, L52A

2326293235384144475053565962656871747780838689929598

101104

0.093 0.094 0.095 0.096 0.097 0.098 0.099 0.100 0.101 0.102 0.103 0.104 0.105 0.106 0.107 0.108 0.109 0.110 0.111 0.112

Equipment Capital Cost per WSPW (million $)

Enti

tle

me

nt

Cyc

le T

ime

(d

ays)

12K WSPW

14.5K

17K

19.5K

24.5K

29.5K

34.5K

39.5K

44.5K

49.5K

54.5K

59.5K

Tool Capital Cost for 50 Series Flash vs. ECT and Fab Size

94

95

96

97

98

99

100

101

102

103

104

105

106

107

108

109

110

14.5 19.5 24.5 29.5 34.5 39.5 44.5 49.5 54.5 59.5

Fab Size (K WSPW)

To

ol

Ca

pit

al

Co

st

pe

r K

WS

PW

(m

illi

on

$)

ECT = 23 days

26 days

29 days

32 days

35 days

38 days

41 days

Tool capital cost vs. ECT and fab size

Prioritized

demands and

build rulesCustomer

Quotation &

Order Entry

SystemDemand

Forecast

System

Raw

Materials

SystemFactory

Floor

Systems

Bill of

Materials

System

Planning

Engine

Quotes

Queries &

OrdersOrder

Board

Factory

capabilities

and

status

Product

Availability

Product

structure

and

sourcing

rules

Material

availability

Material

requirements

Factory Plans

(start and out

schedules)

Recommended