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GERALDINE CROSManager, Operational Cost Management ‐ IATA
Maintenance Cost Task Force (MCTF)FY2014 Data Preliminary Analysis
FY2014 Data Preliminary Analysis
MCTF Data Collection & Analysis
World Fleet & MRO Spend
MCTF Fleet & Costs Analysis
2 September 23, 201511th Maintenance Cost Conference (MIA)
MCTF Data Collection & Analysis (1/2) Historically, a collaboration between airlines, MCTF & selected OEMs
(Airbus for ‘input tool’, Boeing for ‘output tool’).
Now, IATA has ownership of input/output tools & processes.
Input toolset is an XLS spreadsheet.
Toolset is ready to collect data by tail number & ATA chapter.
Customized reports are available upon airline request.
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MCTF Data Collection & Analysis (2/2) Data is collected from a managerial accounting point of view.
Forex is provided by each airline.
Data is de-identified and airline names are coded.
Data is validated with airlines, not normalized for reports.
Data is not distributed to non MCTF participants.
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World Fleet: 24,597 Aircraft (FY2014) By Aircraft Category
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By Manufacturer
Source: ACAS 3.0 – April 2015
World Fleet: 24,597 Aircraft (FY2014) By Region
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Most Popular Aircraft Families
Source: ACAS 3.0 – April 2015
Airlines Expenses: $699 Bill. (FY2014)
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Sources: IATA Economics (June 2015); Airline Cost Management Group (2015)
World MRO Market: $62.1 Bill. (FY2014) By Segment
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By Element 10-year Forecast
Source: ICF International – Jan 2015
MCTF Fleet: 4,125 Aircraft (FY2014) 50 airlines!
16 airlines operate both pax and freighter aircraft 1 airline operate freighters only
MCTF: 4,125 aircraft ~17% of world fleet
MCTF airlines by Region By number of aircraft
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REGIONS AS DEFINED BY IATA:Africa: Sub-Saharan Africa ASPAC: Asia PacificMENA: Middle East & North Africa
Americas: North & South America Europe: includes CISN. Asia: China, Hong Kong, Macao, Taiwan, Mongolia
MCTF Fleet: 4,125 Aircraft (FY2014) By Aircraft Category
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By Manufacturer
MCTF Fleet: 4,125 Aircraft (FY2014)
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Top 10 A/C Families*
with 5+ A/C and 3+ operators
By Segment
MCTF Spend (FY2014) Direct Maintenance Costs* (Line/Base/Component/Engine)
$14.41Bill. (23% of World MRO Spend)
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* Direct cost only, excluding Overhead
By Element
Main KPIs Operational Data:
3,267 FH/AC 1,337 FC/AC Avg Age: 9.4yrs Avg Utilization: 9.0hrs/day FH/FC: 2.44hrs
Average Unit Costs (DMC*) Average Cost per Flight Hour*: $1,077/FH Average Cost per Departure*: $2,637/FC Average Cost per Aircraft*: $3.53M/AC
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* Direct cost only, excluding Overhead
Unit Costs by Aircraft Family Top 10 A/C Families*
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with 5+ A/C and 3+ operators
DMC are only the tip of the iceberg
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FY2014 – 49 airlines
DMC*: $14.41 Bill.
MR: $503 Mill.
OH: $1.76 Bill.
Spares & Inventory: $10.66 Bill.
* Direct cost only, excluding Overhead
Spares & Inventory Averages: $2.6Mill./AC ; $296Mill./AL For every $1 spent for Maintenance, $1.1 locked in Spares!
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36 Airlines
Aircraft Leasing & Maintenance Reserves 41% of total MCTF fleet is under operating lease
World average is 39%
72% of MCTF airlines pay MRs
Total MRs: $503 Mill.
Engines (incl. LLPs) = 74% of MRs
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46 MCTF airlines - 1,680 aircraft under operating lease
Technical Division Costs Direct Mtc $ (85%) + Overhead $ (15%)
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Average = 15%
Personnel & Overhead Direct vs Indirect Labor:
27,311 mechanics 16,914 staff
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39 MCTF airlines
Direct Labor vs %DMC Outsourced 12 mechanics/AC vs. 69% Outsourced
Personnel & Overhead Average Number of Staff per Aircraft
935 mechanics/airline
12 mechanics/AC
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434 OH Staff/AC
5 OH Staff/AC
Summary Engine maintenance: 40% of DMC Airlines subcontract 69% of their maintenance activities For $1 spent for maintenance, airlines hold $1.1 of inventory 74% of Maintenance Reserves are for engines (including
LLPs) Overhead: 15% of total Technical Division costs 12 mechanics/AC
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Any Questions?
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