Maintenance and Reliability -...

Maintenance and Reliability

Carlos Villanúa Fernández

Systems Engineer

Schedule-based maintenance is one of the

easiest methods

But 82% of failures occur

at irregular intervals

Schedule-based maintenance is one of the

easiest methods

But 82% of failures occur

at irregular intervals

• Over-service = Excess costs “We go out & the asset is pristine”

• Replace too early = Purchases

• Miss failure = Threat

“Maintenance” offer many choices…

Before & After?

Pump #3 is down!

Hotshot a part out

Check your

email…We’ll need

to schedule some

maintenance soon.

Where do I start?or

Where are the quick wins?

Are all of my pumps healthy today?

Sections We’ll Cover

Maintenance

Options

A Framework for

Maintenance

Additional

Resources

Maintenance Options

RM UbM CbM PbM APR

Many words for similar goal: Keep assets healthy

…In a cost effective way

Reactive Maintenance

• Pump Run-hours

• Pump starts/stops

Usage Based Maintenance

• Cavitation Events

• High bearing temperature

• High vibration

Condition Based Maintenance

Predictive Based Maintenance• Pulverizer – early fault detection

• Predict engine failure

• Anomaly detection (HVAC - Air Handler)

Predictive – RUL (remaining useful life)RUL for a Pump

Hourly Average Efficiency Ln(Hourly Average Efficiency)

Linear Regression

Predictive – APR (advanced pattern recognition)

Bearing Temperature

DowntimeDeviationDeviation

Prediction

Operational Value

What are our maintenance options?

Reactive

“Break-Fix”

Run to failure

Used Based

Repair based on usage

Condition

Repair based on insight

Predictive

Advanced Pattern

Recognition

A Framework for

Maintenance

OSIsoft – PI System Data Infrastructure

Executives

Data Scientists

Maintenance

Supply Chain

Partners

Process

Engineer

Managers

Business

Analysts & 3rd

Party Tools

5 Steps of Maintenance

Assign ContextExecute

Condition LogicAlert and Notify Visualize

Connect Collect & Store

PI Interfaces

PI Connectors PI Data Archive

OPERATIONS

Temperature

Pressure

Voltage

MAINTENANCE

Date of Last Service

Motor Horse Power

Vibration Analysis

UNIFIED DATA

Smarter operation

Improved KPIs

In-context decisions

Calculations with Asset Analytics

Efficiency

Element Template

Attributes

Pump Status

Discharge Flow Rate

Horsepower

Total Head

Pump Runtime

Building a Digital Model – Start Small

Flowrate HeadX

Horsepower

Efficiency

Reuse Your Template

Pump RuntimeEfficiency

75%Pump

Efficiency <

EfficiencyPI Event Frames

Writing Logic is Simple

Elements

Pump01

Attributes

Pump Status

Flow Rate

Horsepower

Total Head

Maintenance event

Expression

True for

10 min

Template: Pump maintenance

‘Pump Efficiency’ < ‘75’

Analytics

Run Hours

Pump Efficiency

Integrate with other systems

Send data in a bi-directional manner

Enterprise Operations Infrastructure

Data Lake /

Warehouse

Business

Intelligence &

Analytics tools

Messaging Hub

Data Science

train algorithm

Data Input!

Element Template

Alert and NotifyPI Notification

Event Frame

Recipient(s)

Web Service

Beyond basics: Notifications to a CMMS(Computerized Maintenance Management System)

Notifications

PI Vision PI DataLink

PI Integrators speed the process that brings trustworthy data

to many unique analytics tools

SAP HANAAmazon Web Services

5 Steps of Maintenance

Resources to Help you

Succeed

Partners Are Here to Help

Condition data

Context

Alerts

Displays

Partner

Integration

Custom

solutions

Turn-key solutions and predictive

models

Start condition monitoring with

out-of-the-box capabilities

PI System foundation

Contact us for more information…

Carlos Villanúa Fernándezcvillanua@osisoft.com

Systems Engineer

OSIsoft, LLC

Questions?

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Maintenance and Reliability -...

Documents

aMO Alarm Management Office Gestão de Alarmes utilizando ... · Title: OSIsoft Corporate PowerPoint Template Author: Meredith Picerno Created Date: 6/29/2017 1:55:31 PM

Bry Dillon VP of Cloud, Channels and Community · Title: US19NA-D1KY03-OSIsoft-Dillon-Critical-Operations-Transformation_v2.pptx Author: Meredith Picerno Created Date: 4/9/2019 9:19:28

Self-directed Analytics and Reporting with OSIsoft Cloud ...€¦ · OSIsoft Cloud Services Dustin Johnson & Don Morrison 1 . #PIWorld ©2019 OSIsoft, LLC OSIsoft and Seeq . #PIWorld

Oliveiram Votorantim - OSIsoft

© 2008 OSIsoft, Inc. | Company Confidential Smart Grid, Smart Metering and DSM OSIsoft and Cisco systems Arjen Zwaag- Cisco Martin Otterson- OSIsoft

“The Brazilian OSIsoft”

Tamara Carbaugh, OSIsoft Ray Hall, OSisoft Copyright c 2004 OSIsoft Inc. All rights reserved. Applying Product Context to Manufacturing using RtPM and

FIELD MOUS - OSIsoft

The PI System: Empowering People to do Successful Analytics · Title: OSIsoft Corporate PowerPoint Template Author: Meredith Picerno Created Date: 11/1/2019 4:32:25 PM

Enabling IT/OT Convergence: Operations Data and Advanced ... · Title: OSIsoft Corporate PowerPoint Template Author: Meredith Picerno Created Date: 9/16/2019 2:45:45 PM

OSIsoft Thin Clients RtWebParts and RtBaselineServices Jay Lakumb OSIsoft, Inc

Seminário Regional da OSIsoft do Brasil 2008. Curt Hertler OSIsoft, Cleveland, Ohio USA Seminário Regional da OSIsoft do Brasil 2008

The Role of the PI System in IIoT - OSIsoft · Title: OSIsoft Corporate PowerPoint Template Author: Meredith Picerno Created Date: 6/29/2017 1:55:50 PM

Company Presentation - OSIsoft

RLINK PM - OSIsoft

availability and reliability.pptx

OSIsoft vCampus

PI DataLink User Guide (English) - PROYTEK - Offline DataLink User Guide.pdf · OSIsoft Australia • Perth, Australia. OSIsoft Europe GmbH • Frankfurt, Germany. OSIsoft Asia Pte

PI System Pervasive Data Collection - OSIsoft...• Brief history of OSIsoft ingress technologies • Embedded device landscape –Linux dominate • Cisco & OSIsoft joint project

Engaging Product, People and Process for Operational ... · PDF fileTitle: OSIsoft Corporate PowerPoint Template Author: Meredith Picerno Created Date: 5/26/2017 2:56:11 PM