Level 2 Electric Vehicle Charging Station Cat. No. EVB32 ... · Level 2 Electric Vehicle Charging...

Level 2 Electric Vehicle Charging StationCat. No. EVB32

Installation Instructions

WARNINGS AND CAUTIONS:• Iftheinformationinthisinstructionsheetisnotfollowedexactly,SHOCK OR FIRE MAY RESULT CAUSING PROPERTY DAMAGE,

PERSONAL INJURY OR DEATH.• Foroutdoorinstallations,hardwireconnectionisrequiredtomaintainNEMA4weatherproofrating.• Hard-wireinstallationandservicemustbeperformedbyanelectrician.• IMPORTANT:Savetheseinstructionsforlocalelectricalinspector’suseandfuturereference. NOTE:Unitoperateson208Vor240Vcircuit,itwillnotoperateon120V.

DI-001-EVB32-00A-X1

ThankyouforpurchasingtheLevel232AElectricVehicleChargingStation.Thisinstallationsheetincludesthelatestinformationatthetimeofprinting.Levitonreservestherighttomakechangestothisproductwithoutfurthernotice.Changesormodificationstothisproductbyotherthananauthorizedserviceprovidercouldvoidtheproductwarranty.Ifyouhavequestionsabouttheuseofthisproduct,contactyourCustomerServiceRepresentative.RefertotheCustomerSupportsectionlocatedintheseinstructions.Important Notes to the Installer:• Readallinstructionscontainedintheseinstallationinstructionsbeforeinstalling

hard-wiredversionoftheChargingStation.• Theinstallerisresponsibleforverifyingthatthewallstructure/surfacewillsafely

supportatotalloadof200lbs.• Observeallgoverningcodesandordinances.• Besuretoleavetheseinstructionswiththeconsumer.Important Notes to the Consumer:• KeeptheseinstructionswithyourUserGuideforfuturereference.• EnsureyourChargingStationisinstalledproperlybyanelectricianorservice

technician.

INTRODUCTION MOUNTING LOCATIONTheChargingStationshouldbelocatedincloseproximitytotheelectricvehicle’sparkinglocation.TheChargingStationmustconnecttotheelectricvehicleviaa ChargeConnectorandChargeConnectorCord.NOTE:ThepathfromtheChargingStationtotheelectricvehicleshouldbefreefromobstacles,andbewithintherangeoftheChargeConnectorCord(18or25footstandardlengths).TherecommendedmountingheightoftheChargingStationisnottoexceed48inches,butnotlessthan42inches.Thisprovidesconvenientaccessandoperation oftheChargingStation,andmeetsADArequirementsforaccess.NOTE:TheareasurroundingtheChargingStationenclosureshouldbefreefromobstruction.Recommendedclearancearoundstation:5"aboveand3-1/2"on eitherside.

MOUNTING INSTALLATIONSelectalocationthatissuitableformountingtheChargingStationbasedon thecriteriapresentedintheMOUNTINGLOCATIONsection.Forstudwalls,theChargingStationcanbemountedtobarestudsorwallswithdrywall.Formetalstudorsolidwallapplications,youwillneedtoprocurewallanchorsfortheChargingStation,capableofsupportingamaximumallowableloadof200lbs.Forsolidwallapplicationsyouwillalsoneedtoprocureappropriateconduitandappropriatewallanchors.

NOTE:ThePlug-InChargingStationmustbeinstalledwithaLevitonPre-WireKit(sold separately).FailuretodosomeansthestationnolongercomplieswithitsULlisting.Thelistingrequiresthestationberemovablewithouttools.RefertoPre-WireKitinstructionsfirstifamountinglocationhasnotbeenestablished.1. Locatetheslotabovethethumbscrew.LocatethefourMountingButtonsonthe

backoftheChargingStation(see Figure 1).2. Aligntheslotwiththeguidepin,andthefourMountingButtonswiththefourkey

holesontheMountingBracket.3. Oncealigned,gentlypresstheChargingStationontotheMountingBracket.4. AllowtheChargingStationtoslowlyslidedownintoplace.5. TightenthethumbscrewtosecureChargingStationtoMountingBracket.Proceed to POWER CHARGING STATION section.

PLUG-IN INSTALLATION

Gathertherequiredtoolsandpartsbeforestartinginstallation.Besuretofollowmanufacturer’sinstructionsforuseofanytoolsorpartsusedforthisinstallation.

Tools:• Drillwith3/16"bit • Studfinder • Level• Scratchawl • #2and#3Phillipsscrewdriver • Utilityknife• Measuringtape • Wirecutters/strippers • Keyholesaw

Additional Parts (not included):• Copperelectricalcable(10AWGminimum) • Conduit• 40ACircuitBreaker • Strainrelief(ifapplicable)• #14woodmountingscrews(2)-studmount • H100-TBHub

(orengineeringequivalent)For Metal Stud Applications: • Wallanchorscapableofsupportingamaximumallowableloadof200lbs.For Solid Wall Applications: • Wallanchorscapableofsupportingamaximumallowableloadof200lbs. • Appropriateconduitandapplicablemountinghardware.

HARD-WIRE INSTALLATION

TO INSTALL:1. Toinstallthechargingstationbyuseofmountingscrews,firstremovethe

4mountingbuttonsfromthechargingstation(See Figure 1 Rear View).2. LocateawallstudintheareainwhichtheChargingStationwillbeinstalled

(See Figure 2).3. Measure48"upfromthefloorandplaceamarkonthestudthatwillbeused

formounting.4. Forwoodstuds,drilla3/16"diameterpilothole,2-1/2"deep,directlyinthe

middleofthestud.Formetalstuds,followmanufacturer’sinstructionsforwallanchorinstallation.

5. Looselyfastena#14x2-1/2"Lwoodscrewbyturningthescrewintothepilotholeuntilapproximately1/2"lengthremains.HooktheChargingStationontothescrewusingthetopkeyholeslot.Secureinplacebyinstallinganadditionalscrewthroughthebottomsetscrewhole.

6. CutoffandremoveWarrantyVoidPadlock(See Figure 5).7. UseastandardscrewdrivertoopentheEnclosureDoorfromthesidetogain

accessandtightentopmountingscrew.Proceedwithhard-wiredinstallation.

Mounting buttons(bracket mount)

Mountingbracket(mountedto wall)

Guide pin

Thumbscrew

Keyhole (stud mount)

Charging Station Mounting

Figure 1 Rear view

NOTE:Ahard-wiredinstallationcanbemounteddirectlytothewall,orwiththeuseoftheMountingBracketincludedinthePre-WireKit(purchasedseparately).Tomountdirectlytoastudwall,followdirectionsbelow:

Topmountingscrew

Bottommountingscrew

Pilot holefor mountingscrew

Center linefor wall stud

Wall stud

DrywallHard-Wire

Stud Wall Installation

Figure 2

48"

For more information call 1-877-338-7473 or visit leviton.com/evrgreen

LIMITED THREE (3) YEAR WARRANTY AND EXCLUSIONSLeviton warrants to the original consumer purchaser and not for the benefit of anyone else that this product at the time of its sale by Leviton is free of defects in materials and workmanship undernormal and proper use for three years from the purchase date. Leviton’s only obligation is to correct such defects by repair or replacement, at its option, if within such three year period the productis returned prepaid, with proof of purchase date, and a description of the problem to Leviton Mfg. Co., Inc. 201 North Service Road, Melville, N.Y. 11747.This warranty excludes and there is disclaimedliability for labor for removal of this product or reinstallation. This warranty is void if this product is installed improperly or in an improper environment, overloaded, misused, opened, abused, or altered inany manner, or is not used under normal operating conditions or not in accordance with any labels or instructions. There are no other or implied warranties of any kind, including merchantability and fitness for a particular purpose, but if any implied warranty is required by the applicable jurisdiction, the duration of any such implied warranty, including merchantability and fitness for a particularpurpose, is limited to three years. Leviton is not liable for incidental, indirect, special, or consequential damages, including without limitation, damage to, or loss of use of, any equipment, lost sales or profits or delay or failure to perform this warranty obligation. The remedies provided herein are the exclusive remedies under this warranty, whether based on contract, tort or otherwise.

RATINGS

120/208V60Hz3-phaseY(L1-G/L2-G-120V,L1-L2–208V)120/240V60HzSplit-phase(L1-G/L2-G-120V,L1-L2–240V)

32A

Voltage

Current

NOTE:ChargingStationoperateson120/208Vor120/240Vcircuitonly.Doesnotoperateon120Vcircuit.

©2012LevitonMfg.Co.,Inc. DI-001-EVB32-00A-X1

CUSTOMER SUPPORT

CallourCustomerSupportHotlineat1-877-338-7473.Ifyourcallismadeafterbusinesshoursoronweekends,pleaseleaveyourname,telephonenumber,theunit’sserialnumber,andabriefdescriptionoftheproblem.ThesecanbefoundonthelabelontheleftsideoftheChargingStationenclosure.ACustomerServiceRepresentativewillcallbackattheearliestopportunity.Manyquestionsandanswerscanbefoundinourknowledgebasecommunity.Justgotoleviton.comandclickontheKnowledgebaselink,orgodirectlyto leviton.com/evrgreen.

WARNING: HARD-WIREINSTALLATIONANDSERVICEMUSTBEPERFORMEDBYANELECTRICIAN.WARNING:TOAVOIDFIRE,SHOCK,ORDEATHTURN OFF POWERATCIRCUITBREAKERORFUSEANDTESTTHATPOWERISOFFBEFOREWIRING!CAUTION:USETHISDEVICEWITHCOPPER OR COPPER CLAD WIRE ONLY.CAUTION: A40ABREAKERSHALLBEUSED.DO NOTUSEWIRELESSTHAN 10AWGREFERTOTABLE 1FORPROPERTORQUEVALUES.1. IfnecessaryuseastandardscrewdrivertoopentheEnclosureDoorfromtheside

togainaccessforwiring.2. Remove(2)WireNutsandloosengroundwirefromterminalblock.Remove

pre-installedhubanddisconnectexistingplugassembly.InstallaH100-TBhub.3. Verifythatappropriate40Acircuitbreaker,conduitandwiregaugehavebeen

selected.4. RunanindividualcircuitaspertheNationalElectricCodeandlocalbuildingcodes.

ThecircuitmustreachthebottomoftheChargingStationwithanadditional5"ofloosewiretoterminatetheconnectionontheinsideofChargingStation. NOTE:Useappropriatestrainreliefforconduitifapplicable.

5. Feedconduitthroughhub.Leaveapproximately5"ofwireleadintheChargingStation.Secureconduittohubusingproperconduitfitting.Theuseofareducermayberequiredbasedonconduitfittingselected(see Figure 3).

6. Stripwires1/2".Insertgroundwireintoterminalblockandsecurewirebytighteningterminalscrews(RefertoTABLE 1forpropertorquevalues).ConnectLine1andLIne2withwirenuts(see Figure 4).

7. CloseEnclosureDoorandsecurelockwithscrewdriver.PlacenewWarrantyVoidPadlockontothelockingtab (see Figure 5).

HARD-WIRING CHARGING STATION

Figure 4 - Terminal Block Connection

B C

D

ound

= Line 1 (Hot)

= Line 2 (Hot)

= Gr

A

B

C= ToroidD

Strip Gage

3/8"(.95 cm)

A

1" NPT Hub

Conduit

Cable

Guide pin slot

Figure 3 - Wiring Charging Station

Thumb screw

2-1/2" mounting screw

POWER CHARGING STATION

NOTE: For Hard-Wire Installation,restorepoweratcircuitbreakerorfuse. For Plug-In Installation,simplyplugtheACSupplyCordintotheNEMA6-50Rgrounded50A,240VACelectricaloutletsuppliedwiththepre-wirekitandingoodworkingconditiontostartpowerupsequence.

Power Up Sequence

• ThePower,ChargingandFaultLEDswillilluminatemomentarilyfollowedbyjustthePowerLED.TheChargingStationwilltheninitiateaself-testsequence.

NOTE:DONOTplugtheChargeConnectorintothevehiclepriorto theself-test;thismaycausetheChargingStationtogointoColdLoad Pick-up,anddelaycharging.

• ThePowerLEDwillflashforapproximately3secondsindicating theself-test,andthenthePowerLEDwillremainlit,indicatingthattheChargingStationisreadyforuse.

Refer to Level 2, 32A Electric Vehicle Charging Station User Guide for operation.

Warranty Void Padlock Placement

Figure 5

Wire Gauge Torque

6 CU/AL 45 in/lbs.8 CU/AL 40 in/lbs.10 CU/AL 35 in/lbs.

TABLE 1

Wiring Diagram - 240V

Meter

G

L1N

L1

L2

L2

MainBreaker

L2

Neutral

L1

Neu

tral

Bu

sG

rou

nd

Bu

s

Ground

40 A

120/240V Charging Station

Local ServicePanel

Wiring Diagram - 208V

G

L1N

L1

L2 L3

L2

MainBreaker

Neu

tral

Bu

sG

rou

nd

Bu

s

40 A

Charging Station

Local ServicePanel

L3

L2

Neutral

L1

Ground

120/208V

Meter