KORSCH Tablet Compression Technology. The Ultimate Research Tool XL 100 Pro Tablet Press

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KORSCH Tablet Compression Technology

The Ultimate Research Tool

XL 100 Pro Tablet Press

XL100 Presentation Outline

General Specifications System Flexibility Control System Data Acquisition and Analysis Technical Support Services Industry References System Advantages

XL 100 Pro Tablet Press

General Specifications

XL100 Specifications

Fully GMP Compliant Exchangeable Turret Capability

8 Station, IPT or EURO D Tools 10 Station, IPT or EURO B Tools 12 Station, IPT or EURO BB Tools

10 kN Precompression Force 60 kN Main Compression Force 120 RPM Press Speed Capability

XL 100 Pro Tablet Press

XL100 Specifications

Stainless Steel Execution Frequency Drive on Main Motor Open Gravity Feed Frame Variable Speed Power Feed Frame Sealed Compression Zone Quick Disconnect Design Noise Dampening System

XL 100 Pro Tablet Press

XL100 Specifications

Handwheel Adjustments Tablet Weight Tablet Thickness

Allen-Bradley PLC Controls Basic Parameters Machine Diagnostics

Color Touch Screen

XL 100 Pro Tablet Press

XL100 Specifications

Machine Instrumentation Precompression Force Main Compression Force Tablet Ejection Force

Press Force Control Option Automatic Weight Control Single Tablet Rejection

Tablet Sampling Station Option

XL 100 Pro Tablet Press

Carrier Plate Design Compression Zone Fully

Isolated from Machine Frame and Head Piece

Extremely QUIET Operation

Noise Dampening Design

XL 100 Pro Tablet Press

Flexibility

Exchangeable Turret

Exchangeable Turret

Permits the Development of ANY SIZE Tablet on a Single Machine

Permits Fast Change Capability for Extreme Efficiency Offers Opportunity to Dedicate Turrets for Specific

Actives for Potent Applications

XL 100 Pro Tablet Press

XL100 Turret Configurations

Number ofStations

Press ToolSpec

Max TabletDiameter

8 D 25 mm10 B 16 mm12 BB 13 mm

XL 100 Pro Tablet Press

Turret Removal

XL 100 Pro Tablet Press

Turret Removal

XL 100 Pro Tablet Press

Turret Lift/Transport Unit

XL 100 Pro Tablet Press

Turret Lift/Transport Unit

XL 100 Pro Tablet Press

XL100 Turret Removal

XL 100 Pro Tablet Press

Mounted to Carrier Plate 60 kN Press Force

Capability Pivots to Permit Turret

Removal

Main Compression Assembly

XL 100 Pro Tablet Press

Main Compression Assembly

XL 100 Pro Tablet Press

Flexibility

Power Feeder and Gravity Feeder

Variable Speed Power Feed Frame

Mounted on Fixed Support Table

Preset Clearance to Die Table

Quick Disconnects for Easy Removal and Cleaning

Power Feeder

XL 100 Pro Tablet Press

Power Feeder

XL 100 Pro Tablet Press

Power Feeder

XL 100 Pro Tablet Press

Gravity Feeder

XL 100 Pro Tablet Press

Flexibility

Operation with Minimal Material Quantities

Full Functionality with Any Number of Reduced Tools

Requires Only Installation of Blank Dies

Reduced Tools

XL 100 Pro Tablet Press

Minimal Quantities Power Feeder

XL100 Offers Low Level Over-Ride Capability Low Speed Capability to 5 RPM Choice of Feeder Paddles

Rectangular Cross Section Round Cross Section

Permits Use with < 1kg

XL 100 Pro Tablet Press

Minimal Quantities Gravity Feeder

Permits Operation With Extremely Minimal Quantities (< 50 grams)

Manual Feeding Option for Single Punch Utilization

XL 100 Pro Tablet Press

Flexibility

Fast Set-Up and Changeover

Innovative Design Eliminates Corner Columns

Complete Access to Compression Zone

Smooth Surfaces and Quick Disconnects

Compression Zone

XL 100 Pro Tablet Press

Complete Disassembly in 10-15 Minutes

Complete Turret Removal in 10 Minutes

Fast Change Capability

XL 100 Pro Tablet Press

Ergonomic Placement Permits Fast Press Tool

Installation and Removal Interlock for Safe

Operation

Manual Handwheel for Turret Rotation

XL 100 Pro Tablet Press

Flexibility

Full Instrumentation

Instrumentation

Main Compression Force Precompression Force Tablet Ejection Force

Segmented Cam

XL 100 Pro Tablet Press

Flexibility

Caster Base for Portability

Stainless Steel Base Locking Casters Permits Full Portability Leveling Footpads

Included

XL100 on Caster Base

XL 100 Pro Tablet Press

XL100 Caster Base

XL 100 Pro Tablet Press

Leveling Footpads

XL 100 Pro Tablet Press

Flexibility

Control for Clinical Batch Production

Optional Press Force Control with Single Tablet Rejection

Offers Production Scale Process Control

Clinical Batch Production

XL 100 Pro Tablet Press

3-Channel Chute Good Tablets Bad Tablets Sample Tablets

Optional Feedback Control Based on Actual Tablet Weight

Clinical Batch Production

XL 100 Pro Tablet Press

Flexibility

Product Containment

IDEAL for Product Containment Applications

Enables the Development of High Potency Compounds

Isolator Retrofit Kit Available

Product Containment

XL 100 Pro Tablet Press

XL100 Isolator Mock-Up

XL 100 Pro Tablet Press

Retrofit Isolator Kit

XL 100 Pro Tablet Press

Retrofit Isolator Kit

Dual Hepa Filters on Air Inlet/Outlet with Safe Change 270 mm RTP to Remove Machine Parts for Cleaning Portable Ventilation/Filtration Skid for Negative Pressure

Control Containment Valve Selection for Any OEL Requirement

XL 100 Pro Tablet Press

Flexibility

Wash-in-Place Capability

WIP Capability

Compression Zone Components Upgraded to 316L Stainless Steel

Fixed Spray Nozzle in Feed Pipe to Clean Feed Pipe and Feeder

Manual Spray Head for Compression Zone, Manipulated Via Glove Port

Permits Simple Rinse, or Detergent Wash

XL 100 Pro Tablet Press

XL100 WipCon

XL 100 Pro Tablet Press

XL100 Control System

Allen-Bradley PLC Platform

XL 100 Pro Tablet Press

User-Friendly Operator Interface

Minimum Number of Control Screens for EASE of Use

Displays Basic Machine Controls and Press Faults

Touch Screen Interface

XL 100 Pro Tablet Press

Login Capability

XL 100 Pro Tablet Press

Password Administration

XL 100 Pro Tablet Press

User Administration

XL 100 Pro Tablet Press

User Profile

XL 100 Pro Tablet Press

Access Authorization

XL 100 Pro Tablet Press

Main Screen

XL 100 Pro Tablet Press

Service Screen

XL 100 Pro Tablet Press

Press Force Control

XL 100 Pro Tablet Press

Additional Forces

XL 100 Pro Tablet Press

Press Force Trending

XL 100 Pro Tablet Press

Single Forces Screen

XL 100 Pro Tablet Press

Reduced Tools

XL 100 Pro Tablet Press

Calibration Screen

XL 100 Pro Tablet Press

Calibrate Press Speed

XL 100 Pro Tablet Press

Calibrate Feeder Speed

XL 100 Pro Tablet Press

Calibrate Amplifiers

XL 100 Pro Tablet Press

Calibrate Dosing

XL 100 Pro Tablet Press

Single Tablet Rejection

XL 100 Pro Tablet Press

Single Sorting Limits

XL 100 Pro Tablet Press

Tablet Rejection Log

XL 100 Pro Tablet Press

Magnesium Stearate Spray System (Optional)

XL 100 Pro Tablet Press

Language Selection

XL 100 Pro Tablet Press

Report Printing

All Control Screens Single Press Forces Machine Parameters

Permits Repeatable Machine Set-Up Between Machine and Sites

XL 100 Pro Tablet Press

XL100 PRO - Optional WonderWare Platform

General Machine Controls

XL 100 Pro Tablet Press

User LOGIN with PASSWORD

XL 100 Pro Tablet Press

EVENT LOG

XL 100 Pro Tablet Press

PRESS FORCE Limits

XL 100 Pro Tablet Press

SINGLE FORCES

XL 100 Pro Tablet Press

REJECT LOG

XL 100 Pro Tablet Press

Tablet Sampling Protocol

XL 100 Pro Tablet Press

Tablet Data Entry

XL 100 Pro Tablet Press

PMA-3 Data Acquisition System

Stainless Steel Cabinet Caster Base Windows Platform Real-Time Display of

Force Parameters Data Collection and

Analysis with Storage and Export of Data

21 CFR Part 11 Compliant

KORSCH PharmaResearch® Data Acquisition System

XL 100 Pro Tablet Press

PharmaResearch® Amplifier Rack

XL 100 Pro Tablet Press

PharmaResearch® Data Collection

XL 100 Pro Tablet Press

PharmaResearch® Data Analysis

XL 100 Pro Tablet Press

PharmaResearch® Display Single Forces

XL 100 Pro Tablet Press

PharmaResearch® Data Analysis

XL 100 Pro Tablet Press

PharmaResearch® Data Analysis

XL 100 Pro Tablet Press

PharmaResearch® Data Analysis

XL 100 Pro Tablet Press

PharmaResearch® Data Analysis

XL 100 Pro Tablet Press

PharmaResearch® Main Screen

XL 100 Pro Tablet Press

Data Integrity

All Reports in Secure PDF Format Burned to CD Option to Direct Data Reports to Central Network

XL 100 Pro Tablet Press

Technical Support Services

Technical Support Services

Equipment Validation Support IQ/CQ/OQ Documentation Execution of Protocols On-Site

Training Certification Program Training Documentation

PM and Calibration Service Complete Spare Parts Inventory

XL 100 Pro Tablet Press

XL100 Advantages

Extreme Flexibility

Exchangeable Turret Power Feeder/Gravity Feeder Use with Minimal Material Quantities Fast Set-Up and Changeover Full Instrumentation Caster Base for Portability Control for Clinical Batch Production Product Containment Capability Wash-In-Place Capability

XL 100 Pro Tablet Press

User-Friendly Controls

Simple Monitoring Press Force Control with Single Tablet Rejection Comprehensive Data Collection and Analysis

XL 100 Pro Tablet Press

Technical Support Services

Turnkey Validation Program Comprehensive Training Program

XL 100 Pro Tablet Press

We Look Forward To A Working Partnership in the Future ...

KORSCH XL100 Tablet Press

XL 100 Pro Tablet Press

KORSCH America Inc.18 Bristol DriveSouth Easton, MA 02375Phone 508-238-9080Fax 508-238-9487www.korschamerica.com

© KORSCH AG13509 Berlin

Germany

Thank You!

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