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Nadcap SUBSCRIBER TUTORIAL
Jon SteffeyDirector, Informatics Solutions, Research, and Development
18 February 2018
Nadcap SUBSCRIBER TUTORIAL
Nadcap Overview
• Organizational Structure of Nadcap
• Nadcap Process / eAuditNet
AGENDA
Nadcap SUBSCRIBER TUTORIAL
• PRI:
DEFINITIONS – PRI
The Performance Review Institute is a not-for-profit affiliate of SAEwhose mission is to: Provide global, unbiased, independent manufacturing process and product assessments and certification services to the mobility industry for the purpose of adding value, reducing total cost and facilitating teaming between primes & suppliers. PRI administers Nadcap.
Nadcap SUBSCRIBER TUTORIAL
• Nadcap:
– Special Processes: are those processes where the parameters are directly influenced by component geometry and/or the results cannot be confirmed by inspection, e.g., NDT, Plating, Heat Treating.
– Products: are the manufacturing output of the combination of distinct materials, parts and/or processes which forms a whole, e.g., Composites, Elastomer Seals, Electronics.
DEFINITIONS – Nadcap
The leading worldwide co-operative programof major companies designed to manage a cost effective consensus approach to special processes and products and provide continuous improvement within the aerospace and automotive industries.
Nadcap SUBSCRIBER TUTORIAL
• November 1985: Government/Industry Equal Partners Conference
recommends consensus solution to duplication of supplier quality
assurance systems
• July 1990: PRI incorporated as a Not-For-Profit Trade Association.
Launch Nadcap for Aerospace
• July 2000: Roll-out of Nadcap Europe
• November 2002: Full Launch of eAuditNet
• October 2003: Roll-out of Nadcap Asia
• April 2008: Roll-out of eQuaLearn
• May 2009: Full Launch of eAuditNet 2.0
• February 2012: PRI begins conducting audits for Transportation & Power Generation (2012) and Medical Devices (2014) industries
• January 2016: Counterfeit Avoidance (CAAP) program launched
HISTORY OF THE PERFORMANCE REVIEW INSTITUTE (PRI)
Nadcap SUBSCRIBER TUTORIAL
• Nadcap Subscriber Tutorial
• Attendees Guide
– Antitrust (page 7)
– Nadcap Personal Code of Ethics and Conflict of Interest (page 7)
• PRI Website: www.p-r-i.org
• eAuditNet Guides: www.eAuditNet.com
SUGGESTIONS FOR NEW ATTENDEES
• Introduce yourself to the Task Group Chair and Staff Engineer
• Become active in your Task Group; your comments are very important
• Provide your feedback from the meeting through the on-line survey
KEY REFERENCES FOR NEW ATTENDEES
Nadcap SUBSCRIBER TUTORIAL
• Subscriber members are required to attend Nadcap meetings. If the member is unable to attend, an alternate shall be designated.
• Reply to surveys, questionnaires and ballots that are circulated to members.
• Carry through sponsorship and coordination of individual projects as assigned.
• Prepare checklists for auditing and continuing surveillance.
• Review resumes and interview auditors.
• Review audit reports.
• Comply with the Nadcap Personal Code of Ethics and Conflict of Interest Policy.
• Safeguard the confidentiality of information that you're exposed to through the Nadcap program.
MEMBERSHIP RESPONSIBILITIES
Nadcap SUBSCRIBER TUTORIAL
Nadcap MEMBERS
• 309th Maintenance Wing-Hill AFB
• Aerojet Rocketdyne
• Air Force
• Airbus– Airbus Commercial Aircraft
– Airbus Defence and Space
– Airbus Helicopters
– Premium Aerotec GmbH
– Stelia
• BAE Systems –Air (UK)
• BAE Systems, Electronic Systems
• The Boeing Company
• Bombardier Inc.
• COMAC
• Defense Contract Management Agency (DCMA)
• Eaton, Aerospace Group
• Embraer SA
• GE Aviation
– GE Avio S.r.l.
• GKN Aerospace Bristol
• GKN Aerospace Sweden AB
• Gulfstream Aerospace
– General Dynamics
• Harris Corporation
• Héroux Devtek Inc. (Landing Gear Division)
• Honeywell Aerospace
• Israel Aerospace Industries
• Latecoere
• Leonardo S.p.A Divisione Velivoli
• Leonardo S.p.A. – Helicopter Division
• Liebherr-Aerospace SAS
• Lockheed Martin Corporation
– Sikorsky Aircraft
• Mitsubishi Aircraft Corporation / Mitsubishi Heavy Industries LTD
• MTU Aero Engines AG
• NASA
• Northrop Grumman Corporation
• Parker Aerospace Group
• Raytheon Company
• Rolls-Royce
• SAFRAN Group
• Singapore Technologies Aerospace (ST Aerospace)
• Sonaca
• Spirit AeroSystems
• Textron Inc.
– Bell Helicopter
– Textron Aviation
• Thales
• Triumph Group Inc.
• United Technologies Corporation
– Pratt & Whitney
– Pratt & Whitney Canada
– Collins Aerospace (Goodrich)
– Collins Aerospace (Hamilton Sundstrand)
– Collins Aerospace (Rockwell Collins)
15 6 6 6 7 7 7
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17 19 2126
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Timeline of Nadcap Subscribers
Asia
Europe
South America
North America
Nadcap SUBSCRIBER TUTORIAL
GOVERNMENT AGENCIES AND CONTRACTOR POSITIONS ON PRIQUALIFICATION PROGRAMS
Special Process and Product mandates to the supplier base in that region
KEY: R = Accreditation Required by Prime Letter sent to Suppliers; M = Nadcap Member; A = Accepts Nadcap Accreditation
Note: Not all Subscribers included above; visit eAuditNet for full list. Programs listed as of July 2011.
SUBSCRIBER FOR PRI USE AMERICAS EUROPE ASIA
309th MAINTENANCE WING-HILL AFB
Hill AFB, UT
A(CP, CT, HT, MTL, NMSE, NDT, WLD)
AGUSTAWESTLAND
Cascina Costa, Italy
R(NDT)
R(NDT)
R(NDT)
AIR FORCE
WPAFB, OH
R(Seals, SLT)
ALENIA AERONAUTICA SPA
Naples, ItalyU12
R(CP, COMP, HT, MTL, NDT, SE, WLD)
R(CP, COMP, HT, MTL, NDT, SE, WLD)
R(CP, COMP, HT, MTL, NDT, SE, WLD)
AVIO S.p.A
Italy
R(CP, CT, HT, MTL, NDT, NMSE, WLD)
R(CP, CT, HT, MTL, NDT, NMSE, WLD)
R(CP, CT, HT, MTL, NDT, NMSE, WLD)
BAE SYSTEMS MILITARY AIR SOLUTIONS (MAS)
UKU15
R(COMP, CP, HT, MTL, NDT, NMSE, WLD)
BAE SYSTEMS
Nashua, NH
A(CP,CT,WLD)
BALL AEROSPACE & TECHNOLOGY CORPORATION
Boulder, CO
A(CP,ETG,WLD)
THE BOEING COMPANY
(Commercial Airplanes, Intergrated Defense Systems)U11
R(COMP,CP,HT,MTL-Ind.Test labs only, NDT, NMSE-SE only,WLD)
R(COMP,CP,HT,MTL-Ind.Test labs only, NDT, NMSE-SE only,WLD)
R(COMP,CP,HT,MTL-Ind.Test labs only, NDT, NMSE-SE only,WLD)
BOMBARDIER, INC.
Dorval, CanadaU13
R(COMP, CP, CT, HT, MTL, NDT, NMSE, WLD)
R(COMP, CP, CT, HT, MTL, NDT, NMSE, WLD)
R(COMP, CP, CT, HT, MTL, NDT, NMSE, WLD)
Defense Contact Management Agency (DCMA)
(DOD) Alexandrta, VA
M(ALL, COMP, ETG, FLU, SEAL, SLT)
Airbus U8R
(COMP, CP, ETG, HT, MTL, NDT, NMM, SE, WLD)
R(COMP, CP, ETG, HT, MTL, NDT, NMM, SE, WLD)
R(COMP, CP, ETG, HT, MTL, NDT, NMM, SE, WLD)
Name of Nadcap Subscribing Prime Contractor
Nadcap SUBSCRIBER TUTORIAL
AEROSPACE ACTIVE CUSTOMER AUDITS
2852
3295
36783870
4015
4389 4406
4791 4890 4937 4791
5439 5534
5908 5924 6001
0
1000
2000
3000
4000
5000
6000
7000
Nadcap SUBSCRIBER TUTORIAL
STATUS REPORT – SUPPLIER AUDITS
Commodity 2019 (plan) 2018 2017 2016 2015 2014Aerospace Quality Systems (AQS) 247 234 241 247 275 196Aero Structures Assembly 8 0Conventional Machining as a Special Process (CMSP) 74 86 86 92 73 67
Composites (COMP) 232 217 222 221 177 186Chemical Processing (CP) 1088 1089 1086 1042 1086 1007Coatings (CT) 186 155 169 148 139 131Electronics (ETG) 150 149 153 123 115 104Fluid Distribution Systems (FLU) 48 35 42 36 33 36Heat Treating (HT) 1003 946 943 923 889 907Measurement & Inspection (M&I) 133 220 237 81 16 1Metallic Materials Manufacturing (MMM) 20 12 2
Materials Testing Laboratories (MTL) 244 277 244 238 212 198Nondestructive Testing (NDT) 1289 1294 1288 1220 1142 1077Nonconventional Machining (NM) 265 267 250 252 220 216Nonmetallic Materials Manufacturing (NMMM) 29 27 26 23 27 15
Nonmetallic Materials Testing (NMMT) 45 40 42 41 34 30Surface Enhancement (SE) 197 199 224 206 186 158Elastomer Seals (SEALS) 14 15 10 12 13 10Sealants (SLT) 25 16 19 14 21 11Welding (WLD) 527 560 525 527 490 491Subscriber Accreditation / NUCAP 24 26 26 28 235 201Preassessments – Aerospace 53 60 73 59 56 32Total 6,001 5,924 5,908 5,534 5,439 5,074
Nadcap SUBSCRIBER TUTORIAL
AuditorsAudits
STATUS OF AUDITS/AUDITORS (FULL TIME EQUIVALENT)
0
1000
2000
3000
4000
5000
6000
7000
20
08
20
09
20
10
20
11
20
12
20
13
20
14
20
15
20
16
20
17
20
18
Americas Europe Asia
0
20
40
60
80
100
120
140
20
08
20
09
20
10
20
11
20
12
20
13
20
14
20
15
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16
20
17
20
18
Americas Europe Asia
Nadcap SUBSCRIBER TUTORIAL
• Special Processes – Nondestructive Testing (NDT)
– Materials Testing (MTL)
– Heat Treating (HT)
– Coatings (CT)
– Chemical Processing (CP)
– Welding (WLD)
– Nonconventional Machining & Surface Enhancement (NMSE)
– Non Metallic Materials Manufacturing (NMMM)
– Non Metallic Materials Testing (NMMT)
– Conventional Machining as a Special Process (CMSP)
– Measurement and Inspection (M&I)
– Metallic Materials Manufacturing (MMM)
– Aero Structure Assembly (ASA)
• Systems & Products– Aerospace Quality Systems (AQS): AC7004
– Fluid Distribution Standards (FLU)
– Elastomer Seals (SEALS)
– Sealants (SLT)
– Composites (COMP)
– Electronics (ETG)
NADCAP PROGRAMS
Nadcap SUBSCRIBER TUTORIAL
• Nadcap Overview
Organizational Structure
• Nadcap Process / eAuditNet
AGENDA
Nadcap SUBSCRIBER TUTORIAL
PRI/Nadcap ORGANIZATIONAL STRUCTURE
Policy Board of Directors
Executive Leaders• Legal entity
• Fiduciary responsibility
• Set policy
• Provide the vision
Nadcap SUBSCRIBER TUTORIAL
BOARD OF DIRECTORS
▪ Chris Dyer➢ Sr. Director Quality & Process Engineering
➢ UTC – Pratt & Whitney
▪ Etienne Galan (Chairperson)➢ Quality and Improvement Vice President
➢ Safran
▪ Tony Maguire BSc, MCQI CQP➢ Head of Quality, Combat Air
➢ BAE Systems – Military Air and Information
▪ Alan Partridge➢ Global Head of Materials Engineering
➢ Rolls-Royce
▪ Stephen Pisani➢ Chief Manufacturing Engineer
➢ GE Aviation
▪ David L. Schutt➢ President
➢ Performance Review Institute
▪ Lisa Slagle➢ Supplier Quality Director
➢ Boeing Commercial Airplanes
▪ Norman (Norm) Weiberg➢ VP, Aerospace HOS & Quality
➢ Honeywell Aerospace
▪ Jörg Werner➢ Vice President, Procurement Quality
➢ Airbus SAS
▪ Jianqiang (Jason) Xu➢ Deputy General Manager of Quality Airworthiness & Safety
Management Department, C919 Program Chief Quality
Officer, Research Fellow
➢ Commercial Aircraft Corporation of China, Ltd. (COMAC)
Nadcap SUBSCRIBER TUTORIAL
PRI/Nadcap Organizational Structure
Tactical
Senior quality leaders & managers• Oversee operation of Nadcap
• Establish & implement policy & procedures
• Task group coordination & development
• Identify, develop and deploy improvement
Board of Directors
Nadcap Management Council (NMC)
Policy
Nadcap SUBSCRIBER TUTORIAL
Nadcap MANAGEMENT COUNCIL (NMC), February 2019• Latchezar Anguelov
SAFRAN Group
• Tomohiko Ashikaga
Mitsubishi Heavy Industries, Ltd.
• David Bale
Pratt & Whitney Canada
• Pascal Blondet
Airbus
• Richard Blyth, Vice Chairperson
Rolls-Royce
• Craig Bowden
BAE Systems - MAI
• Daniel Calderwood
BAE Systems - MAI
• Jeff Cerre
Textron Aviation
• David Cianfrini
BAE Systems, Electronic Systems
• Russell Cole
Northrop Grumman
• Timothy Ditch
The Boeing Company
• Steven Dix
Eaton Aerospace
• Rusty Freelen
Lockheed Martin
• Frederic Grenon
Bombardier Aerospace
• Gregory Hall
Northrop Grumman
• Dr. David Hansen
309 Maintenance Wing – Hill AFB
• Emily Hoiles
Eaton Aerospace
• Scott Iby
Collins Aerospace (Hamilton Sundstrand)
• David Isenberg
Parker Aerospace
• Wendy Jiang
COMAC
• Scott Klavon, Secretary (Non-Voting)
PRI
• Robert Koukol
Honeywell Aerospace
• Ralph Kropp
MTU Aero Engines
• Serge Labbé
Héroux-Devtek
• Alex Laham
Harris Corporation
• Marc-André Lefebvre
Héroux-Devtek
• Eric LeFort
Sonaca
• Eric Lorentzen
DCMA
• Howard Jeff Lott, Chairperson
The Boeing Company
• Scott Maitland
Collins Aerospace (Goodrich)
• Jean-Philippe Mathevet
SAFRAN Group
• Robin McGuckin
Bombardier Aerospace
• Roger Merriman
Textron Aviation
• Steven P. Meyer
Spirit AeroSystems
• Alessandro Miglio
Leonardo SpA - Helicopters
• Daniel Muenter
Liebherr-Aerospace SAS
• Scott O’Connor
Honeywell Aerospace
• Alex Olmedo
Triumph Group
• Ana Ottani dos Santos
Embraer SA
• John Pfeiffer
GE Aviation
• Scott Porterfield
Triumph Group
• Fabrizio Quadrini
Leonardo SpA - Helicopters
• Per Rehndell
GKN Aerospace Sweden AB
• Michael Roberts
Gulfstream Aerospace
• Norberto Roiz
Airbus Defence and Space
• David Salerno
Leonardo SpA – Divisione Velivoli
• Victor Schonberger
IAI
• Henry Sikorski
Pratt & Whitney
• David Soong
Pratt & Whitney• Scott Wheatley
Collins Aerospace (Rockwell Collins)
• Jim Cummings
Metal Finishing Company
• Jonathan Hebben
Avcorp Composite Fabrication
• Tommy Howland
Lee Aerospace• Shelly Lawless
Meyer Tool
• Johanna Lisa
Continental Heat Treat
• Brian Reynolds
Arconic
• Tammi Schubert
Helicomb International Inc.
• Peter Scrimshire
Special Metals Wiggin Ltd. - IncoTest
• Vern Talmadge
Howmet Thermatech Coatings• Christopher Webb
PCC Structurals Inc.• Wilfried Weber
PFW Aerospace GmbH
• Gary White
Orbit NDT
Nadcap SUBSCRIBER TUTORIAL
Tactical
Board of Directors
Nadcap Management Council (NMC)
PRI/Nadcap ORGANIZATIONAL STRUCTURE
Technical Task GroupsSpecial ProcessesNondestructive Testing, Materials Testing,Heat Treating, Coatings, Chemical Processing,Welding, NMSE, Non Metallic Materials Testing, Conventional Machining, M&I, Metallic Materials Manufacturing, Aero Structure AssemblySystems & ProductsElectronics, Sealants, Elastomer Seals,AQS (AC7004), Fluid Distribution Systems, &Composites
Technical Experts• Determine requirements
• Develop documents
• Accept corrective action
• Final decision on accreditation
Supplier Support Committee (SSC)
AdministrativeStaff
Policy
Nadcap SUBSCRIBER TUTORIAL
• Nadcap Overview
• Organizational Structure of Nadcap
Nadcap Process / eAuditNet
AGENDA
Nadcap SUBSCRIBER TUTORIAL
Nadcap PROCEDURE HIERARCHY
PD1000
PD1100
OP (Operating Procedures)
Auditor Handbook
Industry Managed Accreditation Program document, which contains the requirements for implementing industry consensus-based accreditation programs.
Overall procedures by which Nadcap operates.
Specific procedures for the Nadcap program operations and for each specific Nadcap commodity program.
Roles and responsibilities for Nadcap Auditors, and clarifications to facilitate and standardize the audit process.
Nadcap SUBSCRIBER TUTORIAL
• PD1100: Nadcap Program Requirements
• OP 1109: Supplier Advisories
• OP 1110: Audit Failure
• OP 1111: Merit Program
• OP 1112: NMC Oversight Activities
KEY PROCEDURES (In eAuditNet, under Documents > Procedures and Forms)
Nadcap SUBSCRIBER TUTORIAL
THE Nadcap AUDIT PROCESS
Accreditation Mandated by Nadcap Prime
Subscriber
Supplier Requests Audit
Audit Scheduled & Auditor Assigned
Audit Performed – Auditor Submits
Report
Supplier Review
PRI TechnicalStaff Review
Task GroupReview
Certificate Issuedto Supplier
Re-accreditation Process
Subscriber Action
Supplier Action
PRI Action
Nadcap SUBSCRIBER TUTORIAL
• PRI/Supplier Schedules the Audit using eAuditNet.com
– Nadcap Checklists and Preparation Instructions available
– Encouraged to review the Nadcap Customer Support Initiative (NCSI) presentation on eAuditNet
– Perform self-audit
• Auditor Conducts the Audit using the applicable Nadcap checklists (located on eAuditNet)
– Daily briefing & a final close out meeting at the end of the audit
• Auditor uploads audit results/report (every question response, NCRs, and cover letter or supplemental notes) into eAuditNet
• Supplier has 21 calendar days to initially respond to any findings (7 calendar days for subsequent responses)
AUDIT PROCESS
Nadcap SUBSCRIBER TUTORIAL
EVERY STEP IS MANAGED BY INDUSTRY
AUDIT CHECKLIST
PROCESS EVALUTION/
IMPROVEMENT
CORRECTIVE ACTIONS AS REQUIRED
AUDIT RESULTS
AUDIT CONDUCTED
AUDITOR QUALIFICATION &
SELECTIONINDUSTRY EXPERTS
MANAGE ALL KEY STEPS
Nadcap SUBSCRIBER TUTORIAL
Nadcap – INDUSTRY WORKING TOGETHER
Audit Criteria (AC):
Document containing checklists or other surveillance tools to be utilized in the course of determining compliance to established industry standards and prime
requirements.
Establish Audit Criteria
Nadcap Staff SuppliersTask Groups(Primes)
Nadcap SUBSCRIBER TUTORIAL
RELATIONSHIP BETWEEN AUDIT CRITERIA (AC), AUDIT HANDBOOK AND PRIME REQUIREMENTS
IndustryStandards
+Prime
Requirements
AC7XXXAudit Criteria
Job Audits
AuditHandbook
Audit
Nadcap SUBSCRIBER TUTORIAL
INDUSTRY MANAGED PROGRAM
AUDIT CHECKLIST
PROCESS EVALUTION/
IMPROVEMENT
CORRECTIVE ACTIONS AS REQUIRED
AUDIT RESULTS
AUDIT CONDUCTED
AUDITOR QUALIFICATION &
SELECTIONINDUSTRY EXPERTS
MANAGE ALL KEY STEPS
Nadcap SUBSCRIBER TUTORIAL
• Core and Technical Requirements are Established by Task Group
• Potential candidates complete a pre-screening questionnaire oneAuditStaff.com
• Interviewed by Task Group
• Testing/Certification (Optional)
• Training Audits
• Review of Training with Report from Lead Auditor
• Approval by Task Group
• Continual Monitoring through Audit Reviews
• Annual PRI/Nadcap Training
AUDIT SELECTION/INTERVIEW/PERFORMANCE
Nadcap SUBSCRIBER TUTORIAL
• Highly skilled technical background with average of 30 years experience in the Special process audited
• Unlike ISO or EN 9000 based audits, Nadcap auditors do not make the final decision
• Nadcap auditor goal is to evaluate and report the technical competency and compliance of the supplier
AUDITORS CRITICAL TO Nadcap
Nadcap SUBSCRIBER TUTORIAL
SAMPLE OF CURRENT AUDITORS & EXPERIENCE
Process Experience Summary
Aerospace Quality Systems (AQS) 60% ISO Lead Assessors; Average 30 Years Experience
Chemical Processing (CP) 70% Have B.S Degree; 22 % Have MS Degree; 11% Have PHD; Average 35 Years Experience
Coatings (CT) 100% Have B.S Degree; 20% Have MS. Degree; 20% Have PHD; Average 30 Years Experience
Composites (COMP) 100% Have B.S. Engineering; 100% Have MS Engineering; Average 15 Years Experience
Elastomer Seals (SEAL) 50% B.S. Engineering; 30 Years Experience
Fluid Distribution Systems (FLU) 100% Have B.S. Engineering; Average 35 Years Experience
Heat Treating (HT) 80% Have B.S in Metallurgy/Material Science; 30% Have M.S. in Metallurgy/Material Science; Average 33 Years Experience; Certified Quality Engineer/Auditor
Materials Testing Laboratories (MTL) 90% Have B.S Degrees; 50% Have MS Degrees; 20% Have PHD; Certified Quality Engineer/Auditor; Average 35 Years Experience
Nonconventional Machining (NMMT) 80% Have B.S. Engineering; 40% Have MS Engineering; 20% Have PHD Engineering; Average 32 Years Experience
Nondestructive Testing (NDT) 100% are Level III’s for Four (4) Methods; 44% Have Bachelors of Science Degrees; Average 30 years of Experience
Sealants (SLT) 50% Have PHD; Average 30 Years Experience
Surface Enhancement (SE) 80% Have B.S. Engineering; 40% Have MS Engineering; 20% Have PHD Engineering; Average 32 Years Experience
Welding (WLD) 60% Have B.S Degree; 30% Have MS Degree; Average 34 Years Experience
Nadcap SUBSCRIBER TUTORIAL
INDUSTRY MANAGED PROGRAM
AUDIT CHECKLIST
PROCESS EVALUTION/
IMPROVEMENT
CORRECTIVE ACTIONS AS REQUIRED
AUDIT RESULTS
AUDIT CONDUCTED
AUDITOR QUALIFICATION &
SELECTIONINDUSTRY EXPERTS
MANAGE ALL KEY STEPS
Nadcap SUBSCRIBER TUTORIAL
1. Quality Systems
2. Special Process and Product Specific Requirements
3. Compliance/Job Audits
NDT: 3 Witnessed Compliance Jobs per Method and 3 “Paperwork” Completed Compliance Jobs per Method
Heat Treating: 2 Long Jobs-8 Short Jobs
Materials Lab: Witnessing of All Test Methods
Chemical Processing: Minimum of 4 Job Audits
Coatings: 2-11 Job Audits (Based on Scope)
Welding: 2 Job Audits per Method
Nonconventional Machining: 2-10 Job Audits
Surface Enhancement: 2-6 Job Audits
Composites: 15-30 Job Audits (Based on Manufacturing Flow)
Electronics: Complete 1 Job Audit
Conventional Machining: 2-14 Job Audits (Based on Scope)
Nadcap AUDIT CONTENT
Nadcap SUBSCRIBER TUTORIAL
Chemical Processing
GENERAL FOCUS AUDIT
Calibration:
NDT
Does the supplier define the process employed for the calibration of inspection, measuring and test equipment type,
unique identification, location, frequency of checks, check method, acceptance criteria and the action to be taken when
results are unsatisfactory?
Heat Treating
Nadcap SUBSCRIBER TUTORIAL
TECHNICAL (Nadcap) FOCUS AUDIT
Calibration: Are the FPI dryer ovens calibrated every
three months at multiple points across
the usable range?
Are furnaces used forheat treating Aluminum parts surveyed at the
required tolerance andtemperature range?
Is measuring and test equipment used to
control or monitor the control of a process (within parameters)
maintained in a calibration system
compliant with ISO 10012-1?
(I.e. temperature gages, conductivity meters, voltmeters, rectifiers)
Chemical Processing
NDTHeat Treating
Nadcap SUBSCRIBER TUTORIAL
INDUSTRY MANAGED PROGRAM
AUDIT CHECKLIST
PROCESS EVALUTION/
IMPROVEMENT
CORRECTIVE ACTIONS AS REQUIRED
AUDIT RESULTS
AUDIT CONDUCTED
AUDITOR QUALIFICATION &
SELECTIONINDUSTRY EXPERTS
MANAGE ALL KEY STEPS
Nadcap SUBSCRIBER TUTORIAL
1. Major Nonconformance:
➢ The absence of, or systemic breakdown of, the Process Control and/or Quality Management system.
➢ Any non-conformance where the effect impacts or has the potential to impact the integrity of the product.
2. Minor Nonconformance:
➢ A non-systemic lapse in conformance to the Process Control and/or Quality Management system.
NCR CLASSIFICATIONS
Nadcap SUBSCRIBER TUTORIAL
PRI Staff Review:
• Staff Reviews Package for Completeness
• Review Audit Report
– Clarification Changes (electronically) - Contact Auditors for Clarification
– Review Supplier Corrective Action
– Close-Out or request additional information via Forums
• Audit Report Package is submitted via eAuditNet for Task Group Review
AUDIT REVIEW
Nadcap SUBSCRIBER TUTORIAL
Task Group Review:
• Task Group decides Procedure for Review
– Sub-group review, entire Task Group Review
• Task Group Reviews for Correctness
– Technical Comments, Supplier Responses, Technical Completeness, Auditor Summary Letter, Identify Additional Findings
• Completes Review of Each NCR and dispositions (NCR Status)
• Discuss Results with Task Group within Forums
• Task Group Votes on Accreditation via On-Line Balloting
AUDIT REVIEW
Nadcap SUBSCRIBER TUTORIAL
Nadcap – INDUSTRY WORKING TOGETHER
Nadcap Staff SuppliersTask Groups
(Primes)Establish Audit
Criteria
Define AuditorRequirements
Interview &Recommend
Auditor
Contract Auditor
Plan/ScheduleAudits
Supplier Requests
PerformAudit
Review &Accept C/A
Submit C/APackage
Review C/APackage
Findings
Accredit Supplier
Nadcap SUBSCRIBER TUTORIAL
• Subscribers can use eAuditNet to:– Use ‘Subscriber QML’ to specifically search for your company’s suppliers– Lookup audit details for a supplier including checklist details, nonconformance (NCR)
details, and Supplier and Task Group NCR responses – Lookup the current audit status of a supplier – Download or print hard copy checklist(s) – View new or existing Supplier Advisories – View all Nadcap Procedures (NIPs, NOPs, NTGOPs)
• eAuditNet Company Administrator, you can use eAuditNet to:– Create new eAuditNet users for your company – Edit current eAuditNet users for your company – Accept or reject eAuditNet users that select your company during registration – Set-up company Users to receive weekly e-mails regarding your QML supplier audits
that were submitted (Email Subscription Application)• If you are a Task Group Member, you can use eAuditNet to:
– View and discuss supplier audit NCRs – Ballot on supplier audit and merit recommendations
An eAuditNet Subscriber’s Audit Review Guide and eAuditNet CompanyAdministrator’s Guide can be downloaded from eAuditNet using Public Documents.
eAUDITNET FOR SUBSCRIBERS – www.eAuditNet.com
Nadcap SUBSCRIBER TUTORIAL
INDUSTRY MANAGED PROGRAM
AUDIT CHECKLIST
PROCESS EVALUTION/
IMPROVEMENT
CORRECTIVE ACTIONS AS REQUIRED
AUDIT RESULTS
AUDIT CONDUCTED
AUDITOR QUALIFICATION &
SELECTIONINDUSTRY EXPERTS
MANAGE ALL KEY STEPS
Nadcap SUBSCRIBER TUTORIAL
NDT TOP PARAGRAPH REFERENCES AC7114 (SAMPLE – 2010)
470
235 209
185 170
140 137 115 108
80 78 70 70 70 70 65 64 63 61 59 57 55 55 53 53
0
50
100
150
200
250
300
350
400
450
500
4.1.1
8.1.3
8.1.2
4.4.1
4.4.2
5.1.3
4.4.3
4.2.2
8.2.2
8.1.1
5.3.22
5.1.8
5.3.14
5.3.16
5.3.19
4.3.3
5.3.17
5.3.15
5.2.2
4.3.2
5.3.7
5.2.13
5.4.6
5.6.6
7.2.6
Nadcap SUBSCRIBER TUTORIAL
QUALITY IMPROVEMENTS FOR SUPPLIERS (SSC SURVEY RESULTS)
76%
83%85% 86% 88% 89%
60%
70%
80%
90%
100%
2007 2009 2011 2013 2015 2017
Hu
nd
red
s
Quality Increase
An increasing percentage of Nadcap accredited companies report quality improvement in the area(s) related to their Nadcap accreditation(s).
Nadcap SUBSCRIBER TUTORIAL
3-6 June 2019
Paris, France
On-line registration available at www.p-r-i.org
Reservation information will be posted on the
PRI website (www.p-r-i.org) when available.
NEXT Nadcap MEETING
Nadcap SUBSCRIBER TUTORIAL
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