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Beltroll SizerParts Manual example for a 10L1D Sizer
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Global Standard Sizers JBTC © 2011 | MAN00196L | 6.22.2012 3/28
1 PrefaceThis manual will assist trained personnel with installation, operation, maintenance, cleaning and ordering spare parts for JBT FoodTech citrus processing equipment.
Contact JBT FoodTech to purchase additional manuals and replacement parts by using the following information:
JBT FoodTech 400 Fairway Avenue Lakeland, FL 33801 TEL: +1.863.683.5411 FAX: +1.863.680.3672
Be sure that orders for replacement parts include:
1. Name of machine 2. Quantity of parts required 3. JBT part number (from the manual) 4. Description of part 5. Purchase order number 6. Shipping instructions
Be sure that orders for manuals include:
1. Name of machine 2. JBT assembly number (from manual, if known) 3. Purchase order number 4. Shipping instructions
Continuous product improvement is the JBT FoodTech corporate policy and we reserve the right to discontinue or change specifications, models, or designs without notice and without incurring obligation.
Please note that depending on the application of the actual equipment, our design may deviate slightly from the equipment description in this manual. Specifically, equipment integration into larger citrus plant control systems may display a different control panel than shown in this manual. All principles of operation remain the same. Please refer to this manual’s appendix section for any specific configuration changes to your equipment.
2 Related documentation
Other technical manuals may contain additional information concerning the operation of JBT FoodTech equipment. Their respective manufacturers provide these manuals. For current or additional copies, direct those requests toward the corresponding manufacturer. JBT FoodTech does not update or maintain these documents.
Global Standard Sizers JBTC © 2011 | MAN00196L | 6.22.2012 4/28
John Bean Technologies Corporation © 2012, All rights reserved
The information contained herein is proprietary and shall not be copied, in whole or in part, adapted, modified, or disseminated without the express written consent of JBT Corporation.
Glossary – Terms Acronyms and Abbreviations used in this Manual
°C Degrees Celsius GPM Gallons Per Minute PLC Programmable Logic Controller
CIP Cleaning In Place HMI Human Machine Interface
PPE Personal Protective Equipment
°F Degrees Fahrenheit MSR
NOTICE
CAREFULLY READ THE INFORMATION IN THIS MANUAL BEFORE WORKING ON THE BELTROLL SIZER. FOLLOW THE INSTRUCTIONS FOR EACH STEP THOROUGHLY. PLEASE KEEP THIS MANUAL AND ALL ENCLOSED DOCUMENTATION IN AN ACCESSIBLE LOCATION KNOWN TO ALL OPERATORS, INSTALLATION, AND MAINTENANCE PERSONNEL. EMAIL ANY NEEDED REVISIONS, OMISSIONS, ADDITIONS OR COMMENTS ABOUT THIS MANUAL TO citrus.Info@jbtc.com.
www.jbtfoodtech.com
Latin America JBT de México S de RL de CV Calle Oceanía #102 Fracc. Industrial Unidad Nacional II 66350 Santa Catarina, NL México Tel.: +52.81.8123.7055 Fax: +52.81.8123.7054 citrus.info@jbtc.com
Europe John Bean Technologies SpA Via Mantova 63/A 43122 Parma Italy Phone: +39.0521.908.411 Fax: +39.0521.460.897 sales.parma@jbtc.com
South Africa John Bean Technologies (Pty) Ltd. Koper Street Brackenfell Cape Town, South Africa 7560 Phone: +27.21.982.1130 Fax: +27.21.982.1136 citrus.info@jbtc.com
North America John Bean Technologies Corporation400 Fairway Avenue Lakeland, FL 33801 USA Phone: +1.863.683.5411 Fax: +1.863.680.3672 citrus.info@jbtc.com
South America John Bean Technologies Màq. e Equip. Ind.Ltda. Av. Eng Camilo Dinucci 4605, 14808-900 Araraquara, São Paulo Brazil Phone: +55.16.3301.2000 Fax: +55.16.3332.0565 latinamerica.info@jbtc.com
JBT FoodTech, S.L. Julián Camarillo 26, 4º 28037 Madrid Spain Phone: +34.91.304.0045 Fax: +34.91.327.5003 foodtech.spain@jbtc.com
Asia Pacific John Bean Technologies (Shanghai) Co. Ltd. Haitong Security Building room 3002-3003 No. 689 Guangdong Road Shanghai 200001 China Phone: +86.21.6341.1616 Fax: +86.21.6341.0708
Global Standard Sizers JBTC © 2011 | MAN00196L | 6.22.2012 5/28
3 PartsList3.1 10L1D‐GSS Assemblies
ItemNo. JBTP/N QTY 10L1D‐GSS AssembliesandComponents
01 01802891 1 MODULE, UPPER, ADJ, ASM, BRS, 10L
02 01802870 1 BED SECT/IDLE END ASSEMBLY
03 01802872 1 COVER, CHUTE, UPPER, INLET, BRS, 10 LANE
04 01802919 8 GRATING 10‐7/8" X 87‐1/2" SEALED CHEMGRATE, 1‐1/2"
SQ, BRS, 10 LANE
05 01802932 1 SIZER ADJ MECH, ACME THD SCREW (PN 01802932 BR_AL‐
ASSY)
06 01890173 1 MOUNTED DRIP, ASSY
07 01802553 6 LEG ASSEMBLY 7 3/4 TO 14 (PART OF ASSY# 01802730)
08 01802551 6 LEG ASSEMBLY 7 3/4 TO 14 (PART OF ASSY# 01802730)
09 006090115 1 ENCLOSURE, “J” BOX, 10"X 6‐1/2" OD
10 035092192 1 PLATE, IDENTIFYING
11 01802812 10 BELT, 3‐1/2" W x 21'‐8" L w/3L SECTION
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ItemNo. JBTP/N QTY 10L1D‐GSS AssembliesandComponents
12 01890489 1 MAIN DRIVE CHAIN GUARD
13 01890589 1 SPROCKET 1‐15/16" BORE, Z 20 P 3/4"
14 01802939_005220396 1 CHAIN, #60 RIVETED 3/4" PITCH, SINGLE STRAND
005221387 1 LINK, CONNECTING, OFFSET, #60, C/G
005221392 1 LINK, EXTENSION, CONN, #60, C/G
5 01890622 1 MOTOR, GENERAL BASE
16 01890093 1 GEARMOTOR, PULLEY DRIVE
17 01890012 1 SPROCKET, Z=18, P 3/4"
18 005821098 1 TENSIONER, CHAIN #60
19 01803009 1 DRIVE SECTION, MAIN ASSY
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3.2 Dripper
ItemNo. JBTP/N QTY Description
01 1890081 Welded Distributor Assembly
02 1890074 Ball Valve 1/2” – 14 NPT
03 1890080 Welded Dripper Assembly
04 1500030 Hose Connector 1/2”
05 10741011 Tap Connector 1/4” x 1/8” NPT, Ref. 268.P Detroit
06 30300093 Nylon Tube 1/4” OD Natural White, Ref. HPA‐04 1/4” OD –
07 39200003 Hex head Screw 1/4” NC – 3/4”, Stainless Steel PA‐01985
08 39200094 Hex Nut 1/4” NC with lock, Stainless steel
09 39200101 Flat Washer 1/4”, Stainless Steel – DIN 126 PA‐14205
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3.3 Manual Lubrication 3.3.1 DriveShaftandLargeModule
ItemNo. JBTP/N QTY Description
01 30300093 Nylon Tube 1/4” OD natural white, Ref. HPA‐04 1/4” OD –
02 6270142 Hose clamp – large
03 1802805 Lubrication plate – 30 holes
04 6270141 Hose clamp – small
05 10741011 Male connector 1/4” x 1/8” NPT, Ref. 268.P Detroit
06 10741009 Male elbow 1/4” x 1/8” NPT, Ref. 269.P Detroit
07 1802700 Hose lock
08 204803226 Straight greaser 1/8” NPT, Ref. Smera 130
09 10741011 Straight adapter 1/8” NPT x tube 1/4” ext., Ref. 268.P Detroit
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3.4 Automatic Lubrication (See System Manual)
3.4.1 UpperStructureAssembly–LargeModule
ItemNo. JBTP/N QTY UpperStructureAssembly– LargeModuleDesc.
01 1802556 Upper large module
02 1890627 Roller adjusting spindle
03 1802548 Scale for fruit size
04 1802558 Side wear plate
05 1802559 Rear adjusting shaft
06 5062144 Bushing 1‐1/2” ext. x 1” int.
07 5062820 Bushing 1‐9/16” ext. x 3/4” int.
08 1802762 Bushing 1” ext. x 3/4” int. x 3/8” long
09 1890034 Flanged Bushing
10 5085064 Split bearing 3/4” – Dodge SXR 131802
11 5300005 Shaft collar 3/4”
12 5576223 Square linchpin 3/16” x 1”
13 1802759 Crown gear
14 1802760 Worm gear
15 5576246 Square linchpin 1/4” x 1‐1/4”
16 1802681 Front adjusting shaft
17 39200092 Hex nut 3/4” NC with high lock
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18 39200018 Hex head screw 3/8” NC x 1”
19 39200103 Plain washer 3/8”
20 39200152 Slotted plain head screw 10‐24 mm NC x 3/4”
21 39200103 Flat washer 3/8”
22 39200061 Hex nut 10‐24 mm NC without lock
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3.5 Roller Drive System – Large Module
ItemNo. JBTP/N QTY UpperStructureAssembly– LargeModuleDesc.
01 1802886 Welded large adjusting module
02 1890244 Large roller line assembly – central
03 1890246 Large roller line assembly – left side
04 3920024 Hex head screw 3/8” NC – 2‐1/2” stainless steel
05 1802892 Drive shaft – roller drive
06 1890624 Base for roller drive gear motor
07 1802569 Drive shaft – roller drive
08 1802931 Roller adjusting nut (NGS 10L 2D)
09 1890242 Large roller line assembly – right side
10 3600038 Threaded pin 3/8” NC x 76 mm
11 43100096 Chain ANSI 50‐1 p=5/8”
12 43100099 Connection for chain ANSI 50‐1 p=5/8”
13 18900020 Roller drive gear motor
15 39200018 Hex head screw 3/8” NC – 1” stainless steel
16 39200103 Flat washer 3/8” stainless steel
17 39200021 Hex head screw 3/8” NC – 1‐3/4” stainless steel
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18 39200090 Hex nut 3/8” NC with high lock – stainless steel
19 5085063 Split bearing 1”
22 43100097 Connection for chain ANSI 50‐1 p=5/8”
24 39200063 Hex nut 3/8” NC without lock – stainless steel
25 39200288 Lowered head screw 10‐24 mm NC – 5/8” AISI 304
26 39200100 Flat washer 3/16” stainless steel D15.5 10 esp. 1 mm DIN 126
27 1890035 Gear Z=11, P=5/8”
28 5576246 Square linchpin 1/4” x 1‐1/4” long ‐ Stainless steel
29 1802830 Lubrication line support
30 39200019 Hex head screw 3/8” NC – 1‐1/4” stainless steel
31 10741009 Male elbow 1/4” x 1/8” NPT ref. 269.P Detroit
32 39200022 Hex head screw 3/8” NC – 2” stainless steel
33 1890099 Roller drive gear assembly
34 3890293 Gear spacer
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3.6 Large Rollers Line ‐ Central
ItemNo. JBTP/N QTY UpperStructureAssembly– LargeModuleDesc.
01 1890247 Rear Plate – Central Bearing
02 1890284 Upper closing base
03 1890248 Intermediate plate – right central bearing
04 1802668 Welded internal bridge
05 1890288 Chain guard – right side – large module
06 1890289 Large bridge – central line
07 1890249 Front plate – central bearing
08 1890334 Ball bearing
09 1890153 Large roller
10 1890199 Rotating deflector with channel
11 1890035 Gear Z=11, P=5/8”
12 5576258 Square linchpin 6.35 x 9 x 63.5 stainless steel
13 1890287 Gear – roller drive
14 5576246 Square linchpin 6.35 x h9 x 32 stainless steel
15 1890107 Large spacer for roller drive
16 1890285 Complementary Roller
17 1802790 Cover – left side shaft tip
18 39200018 Hex head screw 3/8” NC – 1” stainless steel
19 39200234 Spring washer 3/8” stainless steel
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20 39200090 Hex nut 3/8” NC with high lock – stainless steel
21 39200001 Hex nut 1/4 NC – 1/2” – stainless steel
22 39200222 Spring washer 1/4” – stainless steel
23 39200004 Hex head screw 1/4” NC – 1” – stainless steel
24 39200313 Hex slotted head screw 10 – 24 mm NC – 1/2” – stainless steel
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3.7 Large Roller Line – Left Side
ItemNo. JBTP/N QTY UpperStructureAssembly– LargeModuleDesc.
01 1890294 Rear Plate – left bearing
02 1890284 Upper closing base
03 1890295 Intermediate plate – left bearing
04 1802669 Internal bridge for line end
05 1801765 36-tooth drive gear – 12 pitch
06 1890326 Large bridge – left line
07 1890296 Front plate – left bearing
08 1890334 Ball bearing
09 1890153 Large roller
10 1890297 Large spacer – left bearing
11 1890035 Gear Z=11, P=5/8”
13 1890287 Gear – roller drive
14 5576246 Square linchpin 6.35 x 9 x 32 stainless steel
16 1890285 Complementary Roller
17 1802790 Cover – left side shaft tip
18 1890335 Bearing intermediate shaft (FoFo bearings)
19 39200234 Spring washer 3/8” stainless steel
20 39200090 Hex nut 3/8 NC with high lock – stainless steel
21 39200001 Hex nut 1/4” NC – 1/2” – stainless steel
22 39200222 Spring washer 1/4” – stainless steel
23 05576258 Square linchpin 6.35 x 9 x 64 stainless steel
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24 39200313 Hex slotted head screw 10 – 24 NC – ½”
25 39200174 Spring washer 3/16” – stainless steel
26 39200238 Hex head screw 3/8” NC – 5/8” – stainless steel
27 39200197 Hollow setscrew – no head 1/4” NC – 1/4” – stainless steel
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3.8 Large Rollers Line – Right Side
ItemNo. JBTP/N QTY UpperStructureAssembly– LargeModuleDesc.
01 1890328 Rear Plate – right Bearing
02 1890284 Upper closing base
03 1890248 Intermediate plate – right / central bearing
04 1802670 Internal bridge for line end – right side
05 1890288 Chain protector – right side – large module
06 1890330 Large bridge – right line
07 1890296 Front plate – right bearing
08 1890334 Ball bearing
09 1890153 Large roller
10 1890199 Rotating deflector with channel –stainless steel
11 1890035 Gear Z=11, P=5/8”
12 5576242 Square linchpin 6.35 x h9 x 25.4 stainless steel
13 1890299 Gear – right bearing
14 1890285 Complementary Roller
15 39200018 Hex head screw 3/8” NC – 1” stainless steel
16 39200234 Spring washer 3/8” stainless steel
17 39200090 Hex nut 3/8” NC high lock – stainless steel
18 39200001 Hex head screw 1/4” NC – 1/2” – stainless steel PA‐01945
19 39200222 Spring washer 1/4” – stainless steel
20 39200004 Hex head screw 1/4” NC – 1” – stainless steel
21 39200313 Slotted flat head screw 1/4” NC – 1” – stainless steel
22 39200313 Spring washer 3/16” – stainless steel
23 39200238 Hex head screw 3/8” NC – 5/8” – stainless steel
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3.9 Transmission Protection Assembly
ItemNo. JBTP/N QTY UpperStructureAssembly– LargeModuleDesc.
01 1802781 Transmission protection assembly holder
02 1802690 Chain tensioner holder
03 1802740 Transmission protection background plate
04 1802741 Transmission protection cover
05 5821099 Chain tensioner
06 39200161 Hex head screw ¼” NC x ½” stainless steel
07 39200060 Hex nut Stainless steel ¼” NC without lock
08 39200056 Slotted round head screw ¼” NC x ¾” – stainless steel
09 39200094 Hex nut ¼” NC with low lock – stainless steel
10 39200101 Flat washer ¼” stainless steel
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3.10 Main Drive Assembly
ItemNo. JBTP/N QTY UpperStructureAssembly– LargeModuleDesc.
01 1802903 Frame – Main drive
02 1890571 Pulley drive shaft (NGS 10L 2 D)
03 1890573 Drive pulley
04 1802909 Welded drive cover
05 1802910 Belt driving motor base
06 1890606 End of line deflector
07 1890637 Self-aligning bearing
08 5076026 Shaft bearing, diameter 1-15/16”
09 39200004 Hex head screw 1/4” NC – 1” stainless steel
10 39200101 Flat washer 1/4” stainless steel
11 39200087 Hex nut l 1/4” NC with high lock stainless steel
12 39200033 Hex head screw 1/2” NC – 2” stainless steel
13 39200105 Flat washer 1/2” stainless steel
14 39200091 Hex nut 1/2 “ high lock AISI 304
15 39200103 Flat washer 3/8” stainless steel
16 39200090 Hex nut 3/8” NC with high lock stainless steel
17 10120183 Square linchpin 1/2” x 50 mm long
18 39200367 Hex head screw 5/8” NC – 2” stainless steel
19 39200107 Flat washer 5/8” stainless steel
20 1802913 Lower deflecting guard (NGS 10L 2D)
21 1890477 Belt guard
22 107410111 Male connector 1/4” x 1/8 NPT ref. 268.P Detroit
23 1802906 Drive cover (NGS 10L 2D)
24 39200227 Hex nut 5/8” NC without lock - stainless steel
25 39200019 Hex head screw 3/8” NC – 1-1/4” – stainless steel
26 1890629 Bearing adjusting joint
27 39200063 Hex head screw 3/8” NC without lock - stainless steel
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28 1890638 Bearing adapter plate
29 1890635 Motor supporting arm – right side
30 1890634 Belt supporting flange and pulley holder
31 39200017 Hex head screw 3/8” NC – 3/4” stainless steel
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3.11 Belt Tensioning Pulley
ItemNo. JBTP/N QTY UpperStructureAssembly– LargeModuleDesc.
01 1890196 Pulley holder – individual tensioner
02 1803105 Pulley hub assembly – individual tensioner
03 1803103 Welded shaft and bearing
04 4231031 Elastic ring for shaft
05 1803025 Tensioning rod
06 1803019 Connection plate
07 4221092 Elastic pin stainless steel 3/16” diam. X 1” long.
08 39200227 Hex nut 5/8” NC without lock stainless steel
09 39200018 Hex head screw 3/8” NC – 1” stainless steel
10 39200103 Flat washer 3/8” stainless steel
11 5042051 Rigid bearing SKF 6205 – 2RS1
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3.12 Drive Assembly – Roller Opening Adjustment
ItemNo. JBTP/N QTY UpperStructureAssembly– LargeModuleDesc.
01 1890625 Large driver holder
02 1890007 Gear Z=14 P=5/8”
03 1890036 Gear Z=14 P=5/8” – hole 3/4”
04 43100096 Chain ANSI 50‐1 P=5/8”
05 43100099 Connection for chain ANSI 50‐1 P=5/8”
06 1890001 Roller adjustment drive gear motor
07 5576223 Square linchpin 3/16” x 1”
08 1890013 Regulation system chain cover
09 1890626 Small driver holder
10 39200003 Hex head screw 1/4” NC x 3/4”
11 39200011 Hex head screw 5/16” NC x 1‐1/4”
12 39200102 Flat washer 5/16”
13 39200089 Hex nut 5/16“ NC with high lock
14 39200020 Hex nut 3/8” NC x 1‐1/2”
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3.13 Protection Grid Installation – Large Module
ItemNo. JBTP/N QTY UpperStructureAssembly– LargeModuleDesc.
01 1802921 Grid 10‐7/8” x 87‐1/2”
02 1802944 Grid 10” x 87‐1/2”
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3.14 Sliding Chute – Large / Small Module
ItemNo. JBTP/N QTY UpperStructureAssembly– LargeModuleDesc.
01 1802540 Large sliding chute
01A 1802751 Small sliding chute
02 1890480 Belt wear guide – UHMW (large)
02A 1802753 Belt wear guide – UHMW (small)
03 1802816 Fruit deflecting assembly (large)
03A 1802818 Fruit deflecting assembly (small)
04 39200285 Slotted flat head screw 10‐24 mm NC x 1”
05 39200103 Flat washer 3/8”
06 39200296 Hex nut 10‐24 mm NC with high lock
07 1890604 Wear guide supporting plate
08 1890336 Belt clamp protector
___________________ _______________________
Citrus Finisher Service Manual – UCF110 Screw | UPF100 Paddle MAN# 04904600/4800.05242012 25
3.15 Sensors Box Assembly
ItemNo. JBTP/N QTY UpperStructureAssembly– LargeModule Desc.
01 1890019 Mechanized sensor box
02 1890020 Inductive proximity sensors Ref. Namur Type
03 1802649 Sensor holding support
04 1890021 DC power supply for inductive sensor
05 1001011 Cable holder PG‐13.5
06 39200129 Allen setscrew with head 1/4” NC x 1‐1/4”
07 39200173 Slotted round head screw 10‐24 mm NC x 1/2”
08 39200052 Slotted flat head screw 8‐32 mm NC x 3/4”
09 39200059 Hex nut 8‐32 mm NC without lock
10 39200174 Spring washer 3/16”
11 39200100 Flat washer 3/16”
12 1001420 Cable holder plug PG‐13.5
____________________________________________________________
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3.16 Control Box Assembly
ItemNo. JBTP/N QTY UpperStructureAssembly– LargeModule Desc.
01 1890023 Empty button panel – 3 holes, Ref. Telemecanic XAL‐BO3H23
02 6050820 Up button, Ref. Telemecanic XA2‐BA311
03 1890024 Red drive button 2NA, Ref. Telemecanic XA2‐BA411
04 6050821 Switch, Ref. Telemecanic XA2‐BD23
05 1001011 Cable holder PG‐13.5
06 15010017 Flexible red noflan cable 1.0 mm², Ref. Siemens
____________________________________________________________
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3.17 Electrical System
ItemNo. JBTP/N QTY UpperStructureAssembly– LargeModule Desc.
01 1890141 Disconnect switch assembly with protector
02 1890016 Sensor box assembly
03 1890017 Control box assembly
04 1890022 Empty button panel 1 hole
05 6050816 Button Telemecanic XA2‐BC422
06 001001011 Cable holder PG‐13.5
____________________________________________________________
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4 Reference/Appendix
4.1 WARRANTY
JBT FoodTech warrants the products identified above, by means of their serial numbers, for six (06) months from the installation date, for design, manufacturing, assembly defects, or faults resulting from material quality problems, making them improper or inappropriate to the consumption they are intended, or for one (01) year from the date the invoice is issued, based upon the delivery date, whichever comes first.
In any of the above cases, installation approval must be given by JBT FoodTech, with transportation and lodging expenses of the technician paid by the purchaser.
Excluded from the warranty:
Parts or components manufactured by third parties object of manufacturers’ warranty.
Installation of the aforementioned equipment, made by the purchaser, without final approval by JBT FoodTech personnel.
Equipment operation not complying with the instructions on the installation, operation and maintenance manual.
Equipment sold to third party, within the warranty period, as it is valid only for the first purchaser.
Natural wear due to regular equipment use.
Change or removal of serial numbers from the equipment.
Any damage to the equipment due to an accident or nature agents (lightning, floods, earthquakes, etc.).
Damage on the outside of the equipment, as well as to parts and accessories resulting from breaking due to poor handling.
Lack of periodical inspections and operation maintenance made without complying with the instructions provided in the instructions manual.
Moving the machine to a place different from the one mentioned in the Sales Invoice, without technical guidance by JBT FoodTech
Warranty use:
To be entitled to the warranty, the purchaser must notify JBT FoodTech immediately after the defect is noticed, if within the warranty period.
JBT FoodTech will fix the defective part or component, or replace it with a similar one at its sole discretion.
JBT FoodTech may also reimburse the purchaser for the partial value corresponding to the part.
If the purchaser wants the equipment under warranty to be repaired at the place of installation, the purchaser must pay for the expenses related to transportation and lodging for a JBT FoodTech technician, or an authorized representative. The machines must not be moved to another location and reinstalled, within the warranty period, without technical guidance by JBT FoodTech.
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