IT and Automation to reduce Energy...

IT and Automation to reduce Energy Consumption

August Altherr European Technology Innovation Center March 13th, 2013

2 | IT and Automation to reduce Energy Consumption | 13th March 2013

CO2 Saving Potentials

2% 8% ?

6%

4%

7%

0,5%

0,5% 4%

2%

57%

10%

20%

Agenda

• Engine / Transmission Controls

• Pure Plant Oil Tractor

• Auxiliary Drive Control

• GPS / Autotrac

• TIM

• Telematics

• Electrification

3 | IT and Automation to reduce Energy Consumption | 13th March 2013

Engine / Transmission Management

| IT and Automation to reduce Energy Consumption | 13th March 2013 4

Fuel Map Optimization

AutoPowr Engine / Transmission

Management

20%

electronically „shift up throttle down“

8% CO2 reduction

In PowerMix

5-10 % CO2 reduction

In light duty application

DirectDrive Transmission

| IT and Automation to reduce Energy Consumption | 13th March 2013 5

• First patent in 1940 by Prof. Franke

• First commercial usage in 2003 by VW

Electromagnetic Shift Actuator

6

Neutral spring

Bobbin with Coils

Yoke

Armature

Shift rod

Shift fork

Shift finger

| IT and Automation to reduce Energy Consumption | 13th March 2013

Actuation Current Profile

7

Shifting current

Holding current

Gear engaged detection

Gear engaged Synchronisation phase

Movement to synchron

point Gear engagement

| IT and Automation to reduce Energy Consumption | 13th March 2013

6-8% CO2 reduction

In transport application vs. AutoPowr

Agenda

• Engine / Transmission Controls

• Pure Plant Oil Tractor

• Auxiliary Drive Control

• GPS / Autotrac

• TIM

• Telematics

• Electrification

8 | IT and Automation to reduce Energy Consumption | 13th March 2013

9 | IT and Automation to reduce Energy Consumption | 13th March 2013

6R Multifuel Tractor

| IT and Automation to reduce Energy Consumption | 13th March 2013 10

Technical Requirements for Multifuel

1200 l/ha + ~ 2000kg colza cake

Multi-Fuel Software

Cold Start Device

Fuel Sensor

One Tank

Power decrease with bio-fuels due to lower heating value

0

20

40

60

80

100

120

1000 1200 1400 1600 1800 2000

rpm

Pow

er

(kW

)

Diesel

RSeed Oil

Power compensation by software and software switch by fuel sensor.

CO2 Reduction according to Directive 2009/28/EC

| IT and Automation to reduce Energy Consumption | 13th March 2013 11

Default reduction values:

• pure rape seed oil 57%

• rape seed biodiesel 38 %

• sunflower biodiesel 51 %

• soybean biodiesel 31 %

• palm oil biodiesel 19 % (process not specified)

• palm oil biodiesel 56 % (process with methane capture at oil mill)

Agenda

• Engine / Transmission Controls

• Pure Plant Oil Tractor

• Auxiliary Drive Control

• GPS / Autotrac

• TIM

• Telematics

• Electrification

12 | IT and Automation to reduce Energy Consumption | 13th March 2013

Vistronic

Electronnically Controlled Auxilliary Drives

| IT and Automation to reduce Energy Consumption | 13th March 2013 13

Air brake compressor w/ electronically actuated clutch

Charge air cooler in distributed cooling system

AC compressor usage w/ electron-ically actuated clutch dependent on trailer usage

2% less CO2

In PowerMix

4% less CO2

Avg. annual

0,5% less CO2

Avg. annual

0,5% less CO2

Switched off

Agenda

• Engine / Transmission Controls

• Pure Plant Oil Tractor

• Auxiliary Drive Control

• GPS / Autotrac

• TIM

• Telematics

• Electrification

14 | IT and Automation to reduce Energy Consumption | 13th March 2013

15 | IT and Automation to reduce Energy Consumption | 13th March 2013

• Precision with AutoTrac

SF1: +/- 23cm

SF2: +/- 5 cm

RTK: +/- 2,5cm

GPS / AutoTrac

3-10% CO2 reduction

By avoiding overlap

16 | IT and Automation to reduce Energy Consumption | 13th March 2013

• Automated headland turns

• Cycle time reduction at headland ~30%

iTec Pro

iTec Pro

w/o iTec Pro

2% CO2 reduction

On a 10ha field during seeding.

Agenda

• Engine / Transmission Controls

• Pure Plant Oil Tractor

• Auxiliary Drive Control

• GPS / Autotrac

• TIM

• Telematics

• Electrification

17 | IT and Automation to reduce Energy Consumption | 13th March 2013

Automated • Deceleration • Wrapping • Ejecting • Gate opening & closing

Ball cycle reduction from 45 to 42 sec.

Tractor Implement Management (TIM)

45

42

sec.

Working time

Operator Fatigue

automated

18 | IT and Automation to reduce Energy Consumption | 13th March 2013

6% CO2 reduction

Due to cycle time reduction

Agenda

• Engine / Transmission Controls

• Pure Plant Oil Tractor

• Auxiliary Drive Control

• GPS / Autotrac

• TIM

• Telematics

• Electrification

19 | IT and Automation to reduce Energy Consumption | 13th March 2013

20 | IT and Automation to reduce Energy Consumption | 13th March 2013

Telematics - JDLink

| IT and Automation to reduce Energy Consumption | 13th March 2013 21

• Since 2011, all large tractors are connected through JDLink

Agenda

• Engine / Transmission Controls

• Pure Plant Oil Tractor

• Auxiliary Drive Control

• GPS / Autotrac

• TIM

• Telematics

• Electrification

22 | IT and Automation to reduce Energy Consumption | 13th March 2013

Efficiency Improvement

• Fertilizer spreader ~ 4kW

• Tractor Hydraulic Pump ~ 2kW

• rpm reduction ~?

Picture: RAUCH Landmaschinenfabrik GmbH

>4% CO2 reduction

During fertilizing

Faster controllability and mass flow calibration enables further significant potential on CO2 reduction

23 | IT and Automation to reduce Energy Consumption | 13th March 2013

24 | IT and Automation to reduce Energy Consumption | 13th March 2013

CO2 Saving Potentials

2% 8% ?

6%

4%

7%

0,5%

0,5% 4%

2%

57%

10%

20%

In Summary

•Ag technology has reduced CO2 emission

•No silver bullet technology

•Follow automotive technologies

•Data will drive new designs & technologies

•All in support for our European CO2 strategy