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Industrial Symbiosis Programmes in South Africa
National Cleaner Production Centre Conferenceon Industrial Efficiency
21 – 22 July 2015, Durban, South Africa
Presenters: Henry Nuwarinda, National Cleaner Production Centre
Lauren Basson, The GreenCape Sector Development Agency
In biology: ‘An interaction between two different organisms
living in close physical association to the advantage of both’
Concise Oxford Dictionary, 8th Edition
What is Industrial Symbiosis?
The Industrial Symbiosis Programmes are
free services in Gauteng, KZN and the Western
Cape
that connect companies so that
they can identify and realise the business
opportunities
enabled by using unused or residual resources
(materials, energy, water, assets, logistics, expertise)
Connecting Industry – Creating Opportunity
Industrial Symbiosis Programmes (ISPs)in a nutshell…
How Does Industrial Symbiosis Contribute to Resource Efficiency & Vision Zero Waste
Slag Pile
Quartz and Stone Flooring
Granite, brick and masonry
Conarc, Corex Slag and Conarc dust
Road construction aggregate
Foundry
Without Industrial Symbiosis:
A WOOD PALLET EXAMPLE
Company 1
Old wooden pallets
Company 2
Broken wooden pallets
Company 3
Wood offcutsLandfill
Wood Example
Company 1
Old wooden pallets
Company 2
Broken wooden pallets
Company 3
Wood offcuts
Landfill
Wood Processor
Using industrial symbiosis:
Wood Example (cont.)
Retailers
Organic waste, FOGs and dirty recyclables
Landfill
Vermi-composting
Biodiesel production
Post consumer recycling
Retial Example
Biogasproduction
What Industrial Symbiosis Achieves?
ProfitSalesJobs
New businessUtilisation of assetsInward investmentKnowledge transfer
Innovation
IS Increases
CO2 emissionsLandfill costs
Use of virgin resourcesIndustrial water usage
Hazardous wastePollutionTransport
RisksCosts
IS Reduces
Benefits of IS
Industrial Symbiosis and the
Waste Economy
Recycling and Waste Economy
| 10
Raw Material Extraction
Use
Distribution
Manufacturing
Processing
Collection
Landfill
Pre-Processing
Open Loop
Recycling and Waste Economy
| 11
Raw Material Extraction
Use
Distribution
Manufacturing
Processing
Collection
Landfill
Pre-Processing
Open + Closed LoopRecycling+ Reuse
Waste Economy Enhanced by Industrial Symbiosis
Raw Material Extraction
Use
Distribution
Manufacturing
Processing
Collection
Landfill
Pre-Processing
| 12
Waste Economy and Industrial Symbiosis
Raw Material Extraction
Use
Distribution
Manufacturing
Processing
Collection
Landfill
Pre-Processing
Pre-Processing
| 13
Gross Value Add (GVA) of Manufacturing
Gross Value Add (GVA) of Manufacturing
| 15
WISP
KISP
GISP
GVA of Manufacturing (2013): Gauteng KZN Western CapeZAR Millions (Total: 350 345): 139 033 75 268 33 886 1 : 0.54 : 0.39
Current Programmes: Foundation for a National Programme
| 16
Voluntary Collaboration Regional Funding
WISP
NCPC-SAGISP
KISP
Regional Managers
GreenCape
the dti
DEDAT
GDARD
GDED
EDTEA
The Western Cape IndustrialSymbiosis Programme (WISP)
Funded by
Delivered through
In collaboration with
The Western CapeIndustrial Symbiosis Programme
The Western Cape Industrial Symbiosis Programme
Business Benefits Achieved
| 19
>250Companies in the
Network
>1000Under-utilised
Resources Identified
Key Performance Indicator
To Date (June 2015)
5 Year Projection (Assuming No More Synergies Completed)
Waste Diversion 463 tonnes 1,403 tonnes
Additional Revenue R3.93 million R7.26 million
Cost Savings R4.37 million R11.30 million
Private Investment R100 000 R100 000
Fossil GHG Savings 2,445 tonnes CO2e 7,022 tonnes CO2e
Job Creation11 temporary10 new permanent
11 temporary10 new permanent
The Western Cape Industrial Symbiosis Programme
Membership Overview
| 20
Environment and Waste Management15%
Food, Beverages and Tobacco
12%
Chemicals, Plastics and Glass11%
Construction and Building Technologies10%
Mineral and Metal Processing
10%
Textiles and Materials8%
Forestry and Wood Products7%
Energy and Renewables5%
Electronics and Consumer Products5%
Other17%
Membership by Industry Sector
The Western Cape Industrial Symbiosis Programme
Membership Overview
| 21
*Where an SME is defined as having fewer than 200 employees and/or an annual Turnover of less than 4 million USD
Large29%
SME71%
Membership by Company Size
Environment and Waste Management15%
Food, Beverages and Tobacco
12%
Chemicals, Plastics and Glass11%
Construction and Building Technologies10%
Mineral and Metal Processing
10%
Textiles and Materials8%
Forestry and Wood Products7%
Energy and Renewables5%
Electronics and Consumer Products5%
Other17%
Membership by Industry Sector
The Western Cape Industrial Symbiosis Programme
Programme Strategy
| 22
Year 1 and 2 Year 3
• Important to show that IS delivers in the South African context
• Build the evidence base for the establishment of other ISPs in South Africa
• Deliverables focused on reach rather than impact – businesses assisted
• Work with the willing and enthisiastic• Focus on quick wins
Majority of synergies completed involved wood and dry recyclable resources
• Becoming increasingly important to show that IS delivers specifically against economic development indicators:
• Investment• Additional revenue• Cost savings• Job creation – direct, indirect
and induced
New strategy Drive value-add and scale
synergies (e.g. C&D waste) IS as an enabler or regional
development (Atlantis Industria)
NCPC Delivered Programmes:
Gauteng and KZN
The Gauteng Industrial Symbiosis Programme is…
Funded by:
Delivered through:
In collaboration with:
The KZN Industrial Symbiosis Programme is…
Funded by
Delivered through
GISP: Breakdown of Resources
Capac
ity
Clinic
al
Coatin
gs
Energy
E Was
te
Exper
tise
Food and a
gricultu
re
Gla
ss
Inorg
anic
sLan
d
Logistic
s
Met
als
Min
eral
s, c
eram
ics
Org
anic
chem
ical
s
Packa
ging a
nd pla
stic
Paper
Textil
es, l
eath
er, f
ur
Wat
er
Wood
0
50
100
150
200
250
Frequency of Resources - Gauteng
Have (545) Want (605)
KISP: Breakdown of Resources
Capac
ity
Clinic
al
Coatin
gs
Energy
E Was
te
Exper
tise
Food and a
gricultu
re
Glass
Inorg
anic
sLan
d
Logistic
s
Met
als
Min
eral
s, c
eram
ics
Organ
ic c
hemic
als
Packa
ging a
nd pla
stic
Paper
Textil
es, l
eath
er, f
ur
Wat
er
Wood
0
5
10
15
20
25Frequency of resources - KZN
Have (107) Want (58)
Key Performance IndicatorPilot Year (Nov 14 –Mar’15)
Waste Diversion 298,000 tonnes
Private Investment R94.8 Million
Cost Savings R37.9 million
Energy saved 1440 MWh
Fossil GHG Savings 2,456 tonnes CO2e
Job Creation 3 temporary
What has GISP achieved?GISP: Synergies in the Pipeline
For more information
WISP: Sarah O’Carroll sarah@green-cape.co.za
GISP: Henry Nuwarinda hnuwarinda@csir.co.za
KISP: Pearl Thusi pthusi@csir.co.za
Thank You
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