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7/30/2019 Incom Corporate Eng
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S P A I N U N I T E D K I N G D O M P O L A N D B R A Z I L I N D I A
WIND MARINE AUTOMOTIVE AERONAUTIC INDUSTRIAL
Your global partnerin composite industry
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150,000 m2of balsa and pvc
foams transformed inlast 5 years.
20,000Tons of glass fibres
proccessed in last 5years.
10,000Kits for more than
10.000 wind bladesin last 5 years.
// THE COMPANY //
Incom is a global company dedicated since 1997 to designand production of kits for the Blade Manufacturing Industry.
We process any kind of material (fiberglass, carbon, polyester, balsa, pvc, pet, pur, etc) to provide our kits
to industries as wind energy, marine or automotive.
Our main aim is to provide maximum value to our customers offering composite engineering, proved
experience and manufacturing solutions, and since our very beginnings we are focused in a proccess of
constant innovation and improvement.
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// 360 KIT SYSTEM //
INCOM introduce 360 KIT SYSTEM, that allows our customersto take a big leap in competitiveness, quality and efficiency.
INCOM 360 KIT SYSTEM is a high-end tool that allow us and our clients important cost reductions. A
powerful philosophy inspired in Lean Thinking & Manufacturing principles that superates classical relationship
model between suppliers and clients building more efficent ways to get excellent results.
0Zero unconformities in
ISO 9001 2011 audits.
0,5%Less than 0,5 % of
clients QCR s.
15,000 m2of production areas in
Europe (Spain, UK andPoland).
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// GLASS KITS //
Design, cutting and handling of all types of fabrics and glass
or carbon fibers for use as Kits in industrial manufacturing
processes of composite materials.
The most modern automatic cutting machines are able to cut large patterns with great accuracy and high
quality of finish. During this process, multilayer cutting machines, with direct collection system minimizes
manipulation and ensuring quality fabric pattern.
The formation of the Kit is done by assembling the layers and their preparation and identification. Even
the stitching is made of diferent layers in order to minimize time in a perfect mold and wound with the
protection necessary to certify the final product quality on arrival.
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// CORE KITS //
Cutting and machining of PVC, PET, SAN, foam cores and balsa
wood, assembling them in the form of kits for molding processes.
The transformation of the foam cores is performed under the strictest controls to ensure the accuracy and
quality in working areas equipped with humidity and constant temperature environments.
InCom has high technology based on CAD / CAM and 5 axis CNC machines of last generation for the cutting
and machining process of these materials with accurate and efficient results.
After the cutting and preparation process, pasting patterns are composed to facilitate their subsequent
placement in a mold. The Kit is identified for transport and use in the production area.
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Auxiliary kits ready for use. Infusion, pre-bag or any kind of kit
for improving manufacture processes.
Incom engineers, design and manufacture vacuum & infusion kits that contains all necessary components
as in-profiles, sealant barrier, coatings, vacuum bags, perforated films, etc. Our kits are manufactured
according to mould shapes, reducing cycle time, improving lay-up and increasing proper handling.
// VACUUM, INFUSION KITS //
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// COMPOSITE ASSISTANCE //
Incom colaborates closely with clients, assisting in the design
and development of all types of moulds and composite parts.
We advise our clients in their manufacturing processes of many different parts such as moulds, casing, boxesand enclosures of any size and shape. Our clients introduce us their requirements for products and we help
them with design and manufacturing.
Endless possibilities: irregular shapes, rounded corners, no sharp edges on surfaces, inert materials,
lightweight, corrosion-free, no electrical or thermal conductivity... unique solutions to meet the challenges
of our clients.
We can produce pieces using different conformation technologies of composite materials, such as compression
moulding, resin injection (RTM and light RTM) and infusion systems by vacuum resin transfer (VARTM).
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// CNC TRANSFORMATIONS //
Design, cutting and handling of all types of fabrics and glass
or carbon fibers for use as Kits in industrial manufacturing
processes of composite materials.
Consumption optimization, management and optimization shapes and patterns.
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Lean Manufacturing Implementation
JIT implementation
Cycle time reductions
New NET KIT implementation process
Microwave curing
Direct resin infusion process
Actual projects with other big European
companies and universities
Powder Bonding Fabrics for better use in
vertical moulds
System for Balsa placement in vertical moulds
Assistance in development for Blade
robot project
Rolls wide cutting and black guide stitching
Optimization for ends of rolls (5% scrap gain)
New Core materials in the market
New technologies in Machining, grinding
and CNC cutting
// R&D PROJECTS //
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// ENGINEERING //
Efficient engineering means competitive advantage.
InCom engineers team manage projects, and develope new
manufacturing strategies, material requirements, work instructions
and factory settings for the specific needs of our customers.
We offer a full suite of engineering services including structural analysis of composite materials based on the
geometry provided by customers. Our engineers use the most advanced tools of analysis, 3D CAD, analysis of
composite materials, finite element analysis, flow simulation, etc ...
Our business model is strategically oriented to create Value through knowledge, not just manufacturing cutting
patterns.
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15.000 sqm of production areas in Europe (Spain, UK
and Poland).
New expansion projects worldwide: USA, Brazil andIndia as shown in InCom Business Plan.
Permanent Team for continuous improvement, quick
adaptation to customer needs.
Internal team of highly qualified engineers and in-
house R+D investigation laboratory.
Design and manufacture of moulds for use in
manufacturing components of composite
materials.
Design, calculation and prototyping of parts and
structures made of technologies RTM, infusion or manual
molding.
CNC 5 Axis, cutting machines computerized.
State-of-the art-Computerized design and
simulation systems.
Moulding with polyester resin, fabric and cores ready
to use in the plant.
Machining of different materials, processed and
prepared.
Complex parts machined from PVC or similar.
Project management following PMI methodology.
Quality commitment:
ISO 9001 Quality Standards certifications
Tolerances according to ISO 2768 Nivel 5sigma
Traceability on-line intranet service
// RESOURCES //
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REF.140612REV
005
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