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ABB Power ProtectionFor reliable power supply
HAMAD SHAFICK HASSAM KOOSSA (25/08/16)
Approx. 900 employees in over 20 countries
R&D and production in Switzerland, New Zealand
& USA
Business offering:
Commercial & Industrial UPS
Power Conditioning products
Static Transfer Switching
Power Distribution Units
DC Chargers
Multichannel approach to the market (through
OEMs, SI, EPCs, distributors, …)
We have channel partners in nearly each country
We support our channels through our local sales
and service organizations on three continents
ABB Power Protection BusinessFacts and figures
| Slide 5© ABB Group
Top class operations and manufacturing on three continents Europe,U.S,NewZealand
| Slide 3© ABB
BU Power ConversionPresent in more than 40 countries worldwide
Sales and service presence
© ABB Group
August 29, 2016 | Slide 4
Modderfontevin, South Africa
Napier, New Zealand
Helsinki, Finland
Jüri, Estonia
Genova, Italy
Turgi, Switzerland
Lodz, Poland
Guangzhou, China
Quartino, Switzerland
Bangalore, India
Sorocaba, Brazil
Saint-Laurent, Canada
Notting Hill, Australia
Milan, Italy
Phoenix, USA Valdarno, Italy
Gongming, China
Richmond, USAShanghai, China
XY Production units / Local Engineering Centers
Mauritius
A comprehensive premium product portfolio
For data center, commercial & industrial applications with best-in-class compactness, efficiency and Total Cost of Ownership
| Slide 12© ABB Group
UPS Industrial UPS
Double Conversion
Standalone
UPS
Double Conversion
Modular UPS
Static Switch and
Power Distribution
Double Conversion
Industrial UPS
& Chargers
Single Conversion
UPSPower Conditioning
Product
PowerValue
PowerScale
PowerWave 33
DPA Upscale
Conceptpower DPA
Superswitch
Cyberex ZF
PDUs, FaultGuard
RPP, BCMS
PowerBuilt UPS
Cyberwave UPS
RBE II, IDM
PCS100 UPS-I
PCS100 MV UPS
PCS100 AVC
PCS100 RPC
PCS100 SFC
Major Market
Segments
Computer Rooms
Data Centers
Telecom
Healthcare
Transportation
General Industry
Computer Rooms
Data Center
General Industry
Data Center
General Industry
Process Automation
Oil & Gas
Power Generation
Data Center
General Industry
Process Automation
Water Processing
Food & Beverage
General Industry
Process Automation
Water Processing
Food & Beverage
Pictures
Power Range1 kVA to 500 kW
Parallel to 5 MW
10 kW to 500 kW
Parallel to 3 MW
Up to 4000A STS,
600 kVA PDM
10 – 40 kVA
Up to 112 kVA
150 kVA to 3 MVA / LV
1 MVA to 6MVA / MV
125 kVA – 20 MVA
(parallel)
Compliancy IEC IEC UL - IEC UL - IEC IEC - UL IEC - UL
UPS (CH - Quartino) Power Solutions (US - Richmond) Power Conditioning (NZ - Napier)
Power Protection – main offering
The unique Transformerless-DPA modular Technology
The only UPS in the world that offers:
a. full redundancy of all critical functions at module level (no single point of failure)
b. highest system availability in the market
| Slide 7August 29, 2016
UPS topologyMajor cause of problems
Month DD, Year | Slide 8
© ABB Group
Type of disturbance Duration Example IEC UPS
62040-3 solution
VFI
VI
VF
D Class 3Off-Line
Class 2Line interactive
Delta conversion
Class 1On-Line
Double conversion
1. Mains failure > 10 ms
2. Power sag < 16 ms
3. Power surge < 16 ms
4. Undervoltage continuous
5. Overvoltage continuous
6. Switchin transient intermitt.
7. Power surge < 4 ms
8. Frequency var. intermitt.
9. Voltage spikes periodic
10. Harmonic distortion continuous
Classification of UPSBased on IEC 62040-3
December 18,
2013
| Slide 9
© ABB Group
Step 1: Output dependency
Step 2: Output waveform
Step 3: Output dynamic performance
Classification of UPSClassification codes step 1: output dependency
December 18,
2013
| Slide 10
© ABB Group
V F IWhere the UPS output is Independent of mains
Voltage and Frequency variations
V IWhere the UPS output is Dependent of mains
Frequency variations, but supply Voltage variations
are conditioned (Independent)
V F DWhere the UPS output is Dependent on mains
Voltage and Frequency variations
UPS topologies based on IEC 62040-3
December 18,
2013
| Slide 11
© ABB Group
V F D Off-line UPS
V ILine-interactive,
Rotary,
Delta conversion
V F I On-line UPS
Voltage waveform is sinusoidalTotal Harmonic Distortion (THD) is ≤ 8% and
individual Harmonic Distortion (HD) within limits:
3° and 5° Harmonic -> HD ≤6%,
7° Harmonic -> HD ≤ 5%,
9° Harmonic -> HD ≤1.5%,
… (see EN 62040-3, 5.2.1 for the full list)
under all linear and non-linear load conditions.
Voltage waveform is: - sinusoidal and meeting specifications under
linear load conditions.
- non-sinusoidal and not meeting specifications
under non-linear load conditions.
On normal operation
On battery operation
Classification of UPS
Voltage waveform is non-sinusoidalnot meeting specifications under linear load conditions.
S S
X X
Y Y
UPS StandardsOutput waveform
1) Output
dependency2) Output
waveform
3) Output dynamic
performance
S
S
S
December 13,
2013
© ABB Group
Dynamic load (steps) non-linear load in normal and battery mode
Dynamic load (steps) linear load in normal and battery mode
Change of operation modes (from bypass to normal mode and viceversa)
Classification 1 Classification 2 Classification 3
Classification of UPS
1 2 3
UPS StandardsOutput dynamic performance
1) Output
dependency2) Output
waveform
3) Output dynamic
performance
December 13,
2013
© ABB Group
Classification of UPS
December 18,
2013
| Slide 14
© ABB Group
1 – 80 kVA
Single-phase standalone systems
Three-phase modular systems
10 kVA – 5 MW 10 kVA – 3 MW
Three-phase standalone systems
ALL ABB’S UPS ARE CLASSIFIED AS VFI-SS-111
Generators and ABB’ UPS Families
December 18,
2013
| Slide 15
© ABB Group
Electrical Power
Gen-ON contact
Input THDI < 3% and PF= 0,99 in a standard version offers:Generator rating = UPS rating
Gen-ON contact function offers: Reduction of battery charging (selectable)By-pass transfer locked (selectable)
Rectifier soft start offers:No inrush current to generator when rectifier(s) turns on
Bypass
Inverter
Line 1
Line 2 Load~
=Rectifier
Battery
=~
Maintenance Bypass
400 Vac 340 Vdc 400 Vac
ABB UPS ConceptsTransformer UPS Design
Output Transformer (1:2)
November 20,
2012
Slide 16
© ABB Group
200 Vac
Figure 1 shows the block-diagram of a transformer-based, double conversion UPS-system. It can be seen from the drawing that the transformer is on the output of the inverter
and not on the output of the UPS.
+
-
Neutral–Line connecting
input and output (no
galvanic isolation between
input and output)
Inverter Output-Transformer to
step-up output voltage and blocks
DC-component
Static THYRISTOR
Bypass-Switch
ISOLATIONS IN UPS SYSTEMS
a) Inverter IGBT-Fault:
If for example the IGBT 2 of the inverter does not
conduct, a DC-component will be generated and in the
transformer-based UPS the output inverter transformer
will isolate the inverter DC-component from the load.
ISOLATIONS IN UPS SYSTEMS
F1
F2
IGBT 1
IGBT 2
DC-component due to
IGBT fault Transformer blocks DC-
component
b) Bypass THYRISTOR FaultIf for example one of the THYRISTORS does not conduct, a considerable DC-component will be feeding the load as the transformer does not isolate the bypass. The transformer-based UPS does NOT control this DC-component .
ISOLATIONS IN UPS SYSTEMS
+
-
THYRISTOR Not
conducting
Static Switch DC-component passes uncontrolled to
the load
Input
sine-wave
CONCLUSION:
With the advanced electronic technology the EDCP-SYSTEM is extremely reliable. The probability of a DC-component passing through a transformer-less EDCP-SYSTEM is not higher than a transformer going in short circuit (and allowing the DC-component to pass).
With EDCP-SYSTEM also on the bypass side of the CONCEPTPOWER Transformer-less technology makes the overall protection from the DC-component on the inverter and bypass side more effective than just through a transformer on the inverter side
Furthermore NEWAVE has actually over 25’000 3-phase transformer-less UPS-systems in the market operating and being protected by the EDCP-SYSTEM and we have never had a single case of DC-component appearing on the load.
ISOLATIONS IN UPS SYSTEMS
Bypass
Inverter
Line 1
Line 2 Load~
=Rectifier
Battery
=~
Maintenance Bypass
Booster
==
Battery
Charger
400 Vac 340 Vdc 700 Vdc 400 Vac
ABB UPS ConceptsTransformerless UPS Design
• Variation in number of blocks (40-50) allowed in order to adjust autonomy times
• Separate battery chargers provide improved rippleless charging
November 20,
2012
Slide 21
© ABB Group
==
20 settembre 2012
ABB UPS ConceptsTransformerless UPS Design
88
89
90
91
92
93
94
95
96
97
25% 50% 75% 100%
Effic
iency (
%)
Load (%)
Transformer vs. Transformeless
Transformerless
Transformer based
November 20, 2012 Slide 22© ABB Group
No transformer = Less noises, less filters, less hardware, smaller size
= Less Cooling, higher efficiency, lower weight, less space
• Efficiency > 95% - no or little additional cooling necessary
• Small physical size; Light weight: 500 kVA = 1000 kg
• Small footprint – no additional cabinet for 12 pulse or battery cabinet needed
• Variation of number of battery blocks allowed
• Separate battery charger ensures correct ripple free
• Input current distortion < 3% - no additional input filters
• High input power factor (0.99)
ABB UPS ConceptsTransformerless UPS Design
November 20, 2012 Slide 23© ABB Group
ABB UPS ConceptsModularity
CRITICAL LOAD
MAINS 1 MAINS 2
November 20, 2012 Slide 24© ABB Group
Modular TechnologyWhat is your definition of Modular?
November 20, 2012 Slide 25© ABB Group
Parallel System Architectures are designed to increase Power
Protection Availability, which cannot be achieved by single UPS’s.
Parallel Architectures available today:
• Central Parallel Architecture (CPA)
• Decentralized Parallel Architecture (DPA)TM
These 2 architectures differ by the level of decentralization of their
building blocks
Modular Architectures
November 20, 2012 Slide 26© ABB Group
What is DPA & CPA?
| Slide 27© ABB
Redundant
POWER
UNIT
Modular ArchitecturesCentralized, traditional architectures
Redundant
POWER
UNIT
Redundant
POWER
UNIT
SYSTEM
LOGIC
Rectifier
input
CENTRAL
CONTROL
PANEL
CENTRAL
BATTERY
PACKS
Output to the
critical load
CENTRAL
STATIC
BYPASS
Only the power modules are
decentralized and can be redundant with
each other
System has single points of failure that
compromise system reliability – and
availability!
In Centralized Parallel Architectures
some components are common to the
system:
• Central system logic
• Control Panel (Display)
• Static Bypass
• Battery
Bypass
input
| Slide 22© ABB Group
© ABB
Redundant
POWER
UNIT
Modular ArchitecturesCentralized, traditional architectures
Redundant
POWER
UNIT
Redundant
POWER
UNIT
SYSTEM
LOGIC
Rectifier
input
CENTRAL
CONTROL
PANEL
CENTRAL
BATTERY
PACKS
Output to the
critical load
CENTRAL
STATIC
BYPASS
Only the power modules are
decentralized and can be redundant with
each other
System has single points of failure that
compromise system reliability – and
availability!
In Centralized Parallel Architectures
some components are common to the
system:
• Central system logic
• Control Panel (Display)
• Static Bypass
• Battery
Bypass
input
| Slide 23
Decentralized Paralleling Architecture (DPA)
DPA
CONTROL
PANEL
DPA SYSTEM
LOGIC
DPA
POWER
UNIT
DPA STATIC
BYPASS
DPA
CONTROL
PANEL
DPA SYSTEM
LOGIC
DPA
POWER
UNIT
DPA STATIC
BYPASS
DPA
CONTROL
PANEL
DPA SYSTEM
LOGIC
DPA
POWER
UNIT
DPA STATIC
BYPASSDPA
BATTERY
PACKS
DPA
BATTERY
PACKS
DPA
BATTERY
PACKS
In a Decentralized Paralleling
Architecture, there are no
common components to the
system.
All essential functions are
independent and de-centralized:• System logic
• Control Panel (Display)
• Static Bypass
• Power Units
• Separate Battery connection
No common parts to the system –
no single points of failure
Increased reliability and
availability!
Rectifier
input
Output to the
critical load
Bypass
input
Modular Architectures
| Slide 24© ABB Group
What does DPA bring to our customers?
| Slide 31© ABB
• Minimize interruptions (Availability)
• Respect requirements of an enterprise in expansion
(Flexibility)
• Continuous growth of energy consumption lowering
the costs (Efficiency)
• Reliability respecting the performance (Service)
20 settembre 2012
Our ValueMeeting customers needs
November 20, 2012 Slide 32© ABB Group
UPS ultimate mission:
… to secure continuity of a critical process by supplying uninterrupted, clean power
to the critical load, maximizing availability
The UPS selection dominates also the infrastructure design:
Sets the requirements for electrical power infrastructure around it
Defines the levels of reliability and availability that needs to be achieved
Defines the level of reasonable investment
Why UPS is important?What to consider when selecting a UPS?
UPS is the core of power infrastructure
Selecting correct UPS type for the application is the most critical part of site planning
| Slide 26© ABB Group
Modular design allows the power protection capacity to be added when needed to meet the
existing demand, instead of total up front deployment
Standardized modular design allows customers to easily adapt their infrastructure to meet the
increasing power demands and site upgrades
Modular designs typically include the ability to add redundancy which increases significantly
the system availability
ABB was the first to offer modular UPS to the market in 1998
- this leads to a technology advantage and vast experience!!
The concept of modular UPSWhat makes it so unique?
| Slide 27© ABB Group
Parallel SystemsModular Technology
100kV
A
N+1
150kV
A
N+1
200kV
A
N+1
700kV
A
N+1
450kV
A
N+1
UPGRADE PATH
UPGRADE PATH
November 20,
2012
Slide 35
© ABB Group
The mission for increased availabilityHow to measure availability?
RELIABILITY
Measure of ability for a system to run without
failures
Mean time between failures (MTBF)
Mean time to fail (MTTF)
SERVICEABILITY
The easiness and speed at which maintenance
and service can be performed
Mean time to repair / recover (MTTR)
| Slide 28© ABB Group
The mission for increased availabilityHow to increase availability?
RELIABILITY• Add redundancy to the system
• Minimize chance for human error during operation
and servicing of system
• Select reliable equipment with high quality
SERVICEABILITY• Minimize or eliminate need for downtime during
service and maintenance
• Secure simplicity and easiness of service and
maintenance
| Slide 29© ABB Group
Modular TechnologySafe swap
November 20, 2012 Slide 38© ABB Group
Modular Technology
November 20, 2012 Slide 39© ABB Group
Old way to handle major UPS faultIt is all about money
UPS UPS
During repair, the
your load is
“unprotected” for
days or weeks
depending on how
long repair takes
Technician
required to
disassamble or
repair the UPS
UPS
Need heavy
transportation
Send to factory for
service repair
UPS
Transportation backTechnician required
to reinstall the UPS
Redundant UPS
| Slide 38© ABB Group
Our way to handle major UPS faultWe help our customers to reduce cost
Redundant UPS
During repair, your
system is still
protected. The faulty
module can be
removed and
replaced rapidly
without shutting
down the system
Send to factory for
service repair
No technician is
required. Pull out the
faulty module and
send it off by courier
for service or repair
Just plug the module
back in (or use as
spare) when
returned by courier
service
| Slide 39© ABB Group
Non modular Modular
Flexibility
Power increase flexibility
Power decrease flexibility
Tier changes flexibility
Fast reconfiguration
Availability On-Line UPS
Parallel redundant
Low MTTR
Hot-Swap technology
TCO Pay as you grow
Vertical paralleling (low space)
Product standardisation
Optimized efficiency
Reusable modules
Products ComparisonModular vs. Non modular
November 20,
2012
Slide 42
© ABB Group
Safe Swap
• Easy maintenance (MTTR)
• No risks for the load
• No dangers for the technician
• Increase number of modules
with no supply interruptions
20 settembre 2012 Newave Energy AG 43
Modular TechnologyAdded Value
November 20, 2012 Slide 43© ABB Group
The mission for increased availabilityAdvantages of the modular UPS concept
Add redundancy
to the system
Modular architecture introduces redundancy to the system automatically
With decentralized paralleling architecture all modules are automatically redundant
with each other single points of failure in the UPS are eliminated
Minimize chance
for human error
Simplicity of service + maintenance of ABB’s modular UPS mitigates human error
Modular architecture allows for implementation of simple and standardized power
protection and service concept across installations
Select high quality,
reliable equipment
Use reliable double conversion UPS technology
More than 150000 machines installed worldwide
Minimize or
eliminate need for
downtime
UPS with modular architecture secures concurrent maintenance
With decentralized paralleling architecture all modules are capable to function
independently
With on-line swappable modules, critical load does not need to be shut down or
transferred to raw mains during when UPS is being serviced
Secure simplicity
and easiness of
service
Modular UPS allows also for simplifying and standardizing the complete service
concept across installation and sites!
Same technology base and UPS concept can be used across load segments and
applications!
| Slide 30© ABB Group
Targeting lower total cost of ownershipWhat really contributes to TCO ?
Power losses MaintenanceInstallation and
commissioning
Surrounding
infrastructure
UPS hardware
and battery
TOTAL COST OF OWNERSHIP (TCO)
Capital expenditure (CapEx) Operating expenditure (OpEx)
| Slide 31© ABB Group
Targeting lower total cost of ownershipUPS hardware and battery
Power losses MaintenanceInstallation and
commissioning
Surrounding
infrastructure
UPS hardware
and battery
Optimize the hardware sizing to match always the power needs!
Optimize UPS sizing Modular UPS can be always right sized to match the exact power need
by avoiding to install oversized UPS upfront like for the traditional UPS
WITH MODULAR
DESIGN, WASTED
ENERGY DURING
YEARS IS REDUCED !
AND YOU PAY AS
YOU GROW!
UP
S r
ate
d p
ow
er
[kV
A]
Time [ years ]
200
1 2 3 4 5
100
60
300
400
Curve of the
expected
Load
500
600
Standalone solution
Modular solution
| Slide 32© ABB Group
Targeting lower total cost of ownershipUPS hardware and battery
Power losses MaintenanceInstallation and
commissioning
Surrounding
infrastructure
UPS hardware
and battery
Optimize the hardware sizing to match always the power needs!
Optimize UPS sizing Modular UPS can be always right sized to match the exact power need
by avoiding to install oversized UPS upfront like for the traditional UPS
Select system that allows
for capacity upgrades/
downgrades
Modular system can be upgraded – and downgraded – easily as the
load power changes. The future power need does not need to be known
up-front
Aim for system level
flexibility
The system setup can be easily also changed to accommodate
changing needs in the level of load protection (e.g. Tier level)
Optimize the battery A good modular UPS can support both, separate and common battery
arrangement. This allows to fit perfectly the exact runtime needs by
optimizing the battery
Select space saving
solutions
Floor space may come with a cost. Modular systems are typically
much more compact on system level and allow flexible placement on
site.
| Slide 33© ABB Group
Targeting lower total cost of ownershipSurrounding infrastructure
Power losses MaintenanceInstallation and
commissioning
Surrounding
infrastructure
UPS hardware
and battery
Optimize the hardware cost as much as possible!
Optimize the surrounding
infrastructure
Standardized modular design reduce the design time of the entire
power supply system
Standardized modular design allows a standardized choice of the
surrounding components such as wires, in/out switchgear, etc.
| Slide 34© ABB Group
Targeting lower total cost of ownershipOptimized deployment
Power losses MaintenanceInstallation and
commissioning
Surrounding
infrastructure
UPS hardware
and battery
How to optimize the initial investment even further
Optimized deployment Standardized modular design reduce the installation and testing time
allowing a simple, fast and secure deployment
| Slide 35© ABB Group
Targeting lower total cost of ownershipPower losses
Power losses MaintenanceInstallation and
commissioning
Surrounding
infrastructure
UPS hardware
and battery
How to optimize the running costs
Minimize power losses A good modular UPS guarantees high efficiency and flat curve
With modular UPS it is possible to choose the operating point
Minimize cooling High efficiency does not mean only less UPS losses, but also less
cooling is needed
| Slide 36© ABB Group
Targeting lower total cost of ownershipMaintenance
Power losses MaintenanceInstallation and
commissioning
Surrounding
infrastructure
UPS hardware
and battery
Minimize maintenance
costs
Concurrent repair and concurrent preventative maintenance
Fast service: online swappable modules replaced in 15 min
Standardized spare parts
Standardized training
How to optimize the running costs
| Slide 37© ABB Group
• True system redundancy
• No single point of failure
(increased availability)
• Enhanced serviceability
• High level of flexibility
• Reduced Total Cost of Ownership (TCO)
• Low weight of modules
• Low footprint
• Multi Master-Slave Technology through a
simplified BUS Communication
• Back Feed protection integrated
• Safe swap
ABB/Newave UPS ConceptsDPA - Decentralized Parallel Architecture
November 20, 2012 Slide 52© ABB Group
Standardized modular designMultiple benefits
August 29, 2016 | Slide 53
The modularity of UPS leads to the possibility of the standardization of power protection.
Re-use same product for various sites
Small spare part inventory the module is the main spare part
Minimizing chance for human errors
Optimize the trainings
The benefits of the standardization are clear :
lighter deployment, faster implementation lower CapEx
enhanced serviceability lower OpEx and higher system availability
Parallel Systems
Parallelism is observed also in standalone products
November 20, 2012 Slide 54© ABB Group
Strong focus on quality
| Slide 55August 29, 2016
Quality for us means:
deliver exactly what our customers ordered,
at the given time as requested,
functioning according to expectations,
with any issues resolved quickly and
effectively,
at competitive levels of cost and capital
employed.
Quality involves all our people, who are part of the
value chain.
Manufacturing policiesStrong Quality culture
| Slide 56© ABB Group
Product Offering
Sales
Design
Order-handling
Manufacturing
Delivery
Project Management
Service
Engineering
• Process
• ISO 9001 / Quality management system
• ISO 14001 / Environmental management system
• OHS 18001 / Operational Health & Safety management system
• Products
• ABB approved & regularly audited supplier base
• Advanced gate model for new product’s development to assure time to market /
performances / reliability
• Advanced traceability system (down to single critical component of each UPS
electronics, power semiconductors, capacitors, power switches, fans, …)
Manufacturing policiesSwiss Plant (Quartino)
| Slide 57© ABB Group
A responsive and customer oriented organization
| Slide 58© ABB
What our customers say about us
| Slide 59© ABB Group
Product / System Quality:
Product quality is
excellent
N.N. / Korea
Technical support and
documentation:
Many thanks for
your service team
P.K. / Estonia
Technical support:
The performance of the
technician and the
appointment works
very well
K.E. / Germany
Partnering for mutual
benefit
Win-win situation
C.H. / Malaysia
Industry and
application knowledge:
Experience of ABB
is of high standard
A.P. / Chile
Industry and application knowledge:
One of the best / Knowledgeable
supplier
A.S. / Saudi Arabia
Product / System Quality:Giving the most appropriate
solutions, best technology,
products with confidence-
inspiring brand
A.A. / Turkey Industry and application
knowledge:
Deliveries as agreed in
a timely manner
J.H. / Finland
Issue resolution:
Always gives the
required response,
even in complex
situations
A.G.T. / Spain
Technology /
innovation:
Most reliable
products
P.R. / India
Complete and timely
quotes:
Quick and competitive
response to a request
for quotation
B.M. / United States
Product / System
operating efficiency:
Good UPS system
performance
Y.M.T. / Singapore
Partnering for mutual
benefit:
The product gave
us value for money
S.M. / India
Technical support:
Helped a lot in
technical matters
M.A. / Finland
Ability to manage complexity:
Large capacity of
integration solutions in
pre-existing systems
N.N. / Spain
Technology / innovation:
Very good in
innovation in the
modular UPSs
M.C. / Brazil
A wide installed base and prestigeous references
| Slide 60© ABB
ReferencesExtract of customers buying our solutions
| Slide 48© ABB Group
More product & Technology information in detail
| Slide 62August 29, 2016© ABB
ABB/Newave UPS Products are developed around 5 main criteria:
High availability and reduced downtime / MTTR
Flexibility and Scalability – pay as you grow
Highest efficiency at operating conditions
(50% - 75% load) – lowest TCO
Minimal space requirements – Compact design
Reduced environmental impact
Product Development Strategy
November 20, 2012 Slide 63© ABB Group
PowerValue 11 RT 1-10 kVAProduct Overview
6 kVA1, 2, 3 kVA
10 kVA
- 5 different UPS models
- Each model has its maching battery module
UPS
Battery modules
| Slide 64© ABB Group
PowerValue 11 RT 1-10 kVAOptions and Accessories
August 29, 2016 | Slide 65© ABB
NEW ! Winpower SNMP Card PowerValue
Fully compatible throughout PowerValue 11 RT family
Full functionalities to interact with the UPS
Note: ModBus not supported
SPS software for safe PC shutdown
Reduced price
Bundle option (UPS+NMC) for
PowerValue 11 RT
PowerValue 11 RT 1-10 kVAOptions and Accessories
August 29, 2016 | Slide 66© ABB
NEW ! Bypass PDU 16 A (PowerValue 11 RT 1-3 kVA)• It provides maintenance bypass capability plus serves as an output Power
Distribution Unit
• it provides service continuity during UPS maintenance or upgrade with no load
interruptions
• Easy-to-use through a manual rotary switch
• Easy-to-connect, plug and play connectability both at input and output
• Easy-to-install, rack (19’’) mounting brackets included
PowerValue 11/31 T 10-20kVAProduct overview
PowerValue is available in 10 or 20 kVA version
with different battery configurations:
10/20 kVA
10kVA
20kVA
No in-built batteries
5 minutes* 1x24x9Ah batteries
16 minutes* 2x24x9Ah batteries
No in-built batteries
5 minutes* 2x24x9Ah batteries
A matching external battery cabinet
is available for extended runtimes
All UPS models and the battery cabinet match perfectly each other as they
all have the same dimensions and aligned design.
* At full load
| Slide 67© ABB Group
PowerValue 11/31 T 10-20kVARedundancy and paralleling
Up to 4 units in parallel
- Increased power
- Increased availability through redundancy
+ + +
| Slide 68© ABB Group
PowerScale 10-50 kVAMaximize your availability
© ABB Group
Feature Highlights:
Highest reliability and increased availability with True on-line double conversion
(VFI) UPS – 3ph input / 3ph output
Minimizes energy losses with industry top-level double conversion efficiency up to
95.5%
Optimized for modern IT loads with rated output power factor 0.9
Low input line disturbances; input PF 0.99 @ 100% load – ITHD ≤ 3%
Up to 20 units can be connected in parallel for redundancy and/or to increase
system capacity
“All included” with integrated manual bypass switch
No nasty surprises in the event of utility failure – manual and automatic battery tests
ensure that battery health is know at all times
Ease of servicing and short MTTR ensure cost for downtime – scheduled and
unscheduled – is minimized
High variety of runtimes can be supported by using cabinet internal batteries only.
This makes the system compact and saves installation space.
Fit for different installation environments by having both, single or dual input feed,
supported.
25-50 kVA
10-25 kVA
10-20 kVA
CABINET A CABINET B CABINET C
PowerScale 10-50 kVAPerformance characteristics – High efficiency
August 29, 2016 | Slide 70© ABB
Top-of-the-market efficiency saves energy and reduces running costs resulting to lower TCO
Having the curve flat means that high efficiency is reached already at low load levels
94.5 – 95.5% though the typical operating range!
Note: Chart data applies directly to 10-15kVA models. For other models, results may have small variation.
PowerWave 33 S3 60-120 kWInnovative technology delivering unmatched power performance
Centralized power protection for small to medium power critical applications!
• Up to 10 UPS in parallel for additional capacity and/or redundancy
• Extended power range from 60 kW up to 1200 kW
| Slide 71© ABB Group
Top-of-the-market efficiency saves energy and reduces running costs resulting to lower TCO
Having the curve flat means that high efficiency is reached already at low load levels
95 – 96% efficiency across the typical operating range!
99 % in ECO mode
Declared efficiencies are 3rd party validated and certified (Electrosuisse)
PowerWave 33 S3 60-120 kWPerformance characteristics - High efficiency
Note: Exact efficiencies given at each load point are subject to be updated
| Slide 72© ABB Group
The Powerwave 33160 – 500 kW standard frames
© ABB Group
FRAME TYPE 160-200 kW 250 – 300kW 400 – 500kW
Rated output power 160, 200 kW 250, 300 kW 400, 500 kW
Internal batteries - - -
Dimensions W x H x D (mm) 850 x 1820 x 750 1100 x 1920 x 750 1650 x 1994 x 850
Frame weight (w/o batteries) 290– 310 kg 390 – 410 kg 950 – 1000 kg
Up to 96% efficiency in double conversion
saves energy and reduces running costs
Front serviceability and high power
density save installation space and makes
maintenance service simple and fast
Designed to match modern loads – rated
output power factor 1.0 maximizes
available output active power (kW = kVA)
Paralleling up to 10 UPS’s
95.0%95.6%
96.0%95.5%
90%
92%
94%
96%
98%
100%
0% 25% 50% 75% 100%
Effic
ien
cy [%
]
Load [% of nominal]
Double Conversion Efficiencylinear resistive load
PowerWave 33Performance characteristics - High efficiency
Month DD, Year | Slide 74
© ABB Group
Top-of-the-market saves energy and reduces running costs resulting to lower TCO
Having the curve flat means that high efficiency is reached already at low load levels
95 – 96% efficiency across the typical operating range!
99% efficiency in ECO mode
Declared efficiencies are 3rd party validated and certified (Electrosuisse)
Note: Chart data applies directly to 200 kW models. For other models, results may have small variation.
Typical operating range
ABB Modular UPS
ApplicationsModular UPS suit in many applications
Datacenter
Large datacenters
Mid-sized datacenters
Server rooms and IT applications
Critical process protection
Transportation
Telecom
Healthcare
Industrial (critical processing/manufacturing)
Any other application requiring
N+1 redundancy and flexibility
| Slide 76© ABB Group
Applications
Small power
applications
10 – 200 kW
Medium power
applications
200 kW – 1 MW
Large power applications
> 1 MW
Conceptpower DPA 500
100kW modules
Parallel systems up to 30 modules
Conceptpower DPA
24, 32, 40, 100kW modules
Parallel syst. up to 30 modules
DPA UPScale
10 or 20kW modules
Up t0 10 modules in //
| Slide 77© ABB Group
DPA UPScale ST S2Content
August 29, 2016 | Slide 78© ABB
Introduction
Key benefits
Product overview
Available ST models
M10 & M20 modules
Vertical & horizontal scalability
Parallel system configuration
Hybrid system configurations
Options
Maintenance & Service
Conceptpower DPA 500The modular UPS up to 3 MW
Conceptpower DPA 500Advantages of the modular UPS concept
Combines the right-sizing approach with scalability,
Pay-as-you-grow solution lowers your capital costs and increases
utilization rates
Innovative technology allows for maximal power density that frees
space for other critical equipment.
Electrical and physical modularity allows for rapid installation with
minimal engineering.
Same product and technology base can be selected to match the
needs of each data center and each load segment
Modular architecture allows for implementation of simple and
standardized power protection and service concept across
installations.
On-line swappable modularity ensures need for scheduled and
unscheduled downtime is minimized
Optimize and save on capital
investment
Accelerate speed of
deployment
Decrease complexity and
costs of service and
maintenance
Decrease the operating costs
With efficiency of 96% in double conversion and 99% in ECO mode,
the operating costs can be >40% less compared to UPS of previous
generation
Increased availability and load uptime result in increased utilization
| Slide 80© ABB Group
OSM – Online Swappable ModulesProven technology
| Slide 81
ABB
design
We have 20 years experience in modular UPS
© ABB Group
Standardized modular designBrings multiple benefits
| Slide 82
The modularity of UPS leads to the possibility of the standardization of power protection.
Re-use same prod for various sites
Small spare part inventory the module is the main spare part
Minimizing chance for human errors
Optimize the trainings
The benefits of the standardization are clear :
lighter deployment, faster implementation lower CapEx
enhanced serviceability lower OpEx and higher system availability
© ABB Group
All True Modular system benefits available in MW range
The UPS for large data centers and other high power applications
Scalable power in 100 kW steps
Conceptpower DPA 500High power modular UPS
Decentralized Parallel Architecture (DPA™)
Secures the highest level of availability through having true redundancy across modules.
One to five
modules in one
single cabinet
Cabinets in parallel configuration up to 3 MW
| Slide 83© ABB Group
Specifications – brief overviewTop-of-the-line Performance
Classification IEC/EN 62040-3 VFI-SS-111
Working mode on-line double conversion
Module power rating 100 kW
Maximum power per frame 500 kW
Paralleling 5 modules per frame / 6 frames
System Power Range 100 kW – 3 MW
Maximum power (N+1) 2.9 MW
Output power factor 1.0
Efficiency in double conversion up to 96 %
Efficiency in eco-mode >99 %
Footprint 1.49 m²
Power density per m² up to 335 kW/m²
Maximum weight w/out batteries 975 kg
Module weight 55 + 54 kg (100 kW)
Input current distortion THDI < 3.5 %
Input power factor (PF) 0.99
Back-feed protection standard in each module
Technical Highlights
© ABB Group | Slide 84
Watch the product video here
Modular concept benefits for maintenance and service
Limited spare parts inventory in quantities, different articles and total value
Standardized service practices
Minimized risk for human errors
UPS service with ABB’s online swappable modules:
Concurrent preventative maintenance by swapping modules
Concurrent repair by swapping a module
DPA 500 frame mechanical design allows for efficient and safe
servicing
Front access only needed for maintenance and service
Smart connectors allow for safe handling of modules
Conceptpower DPA 500Straightforward service concept
Operator training can be standardized and simplified since the UPS system is
a standard solution.
| Slide 85© ABB Group
PowerLine DPASmooth power in rough places
PowerLine DPA is an online double conversion uninterruptible
power supply (UPS) system that ensures clean power to critical
industrial application with varying temperatures, humidity
conditions and level of pollutions
The light industrial UPS offers power ratings from 20kVA up to
120 kVA based on three modular configurations.
kVA PowerLine DPA Module
120
3100
80
260
40
120
PowerLine DPA power range
Available power ratings from June/2016
PowerLine DPAensure clean power in rough places
PowerLine DPA is a 3ph UPS based on a modular
decentralized parallel architecture (DPA). In DPA,
each module share no common components and
has a fully functional UPS so a DPA parallel system
offers extremely high system reliability and uptime is
maximized
PowerLine DPA allows high availability, fast & easy
serviceability and reduce the spare parts for low
inventory
PowerLine DPAWe provide solutions for rough environments
August 29, 2016© ABB
Conditions Climatic Biological Chemical
Clean &
controlled
Temperature-controlled indoor
location
+5°C to +40°C
Controlled Indoor location neither having
temperature not humidity control
-5°C to +45°C
Harsh Indoor location without
temperature and humidity control
-25°C to +55°C
Our solution : Suitable mechanical design with degree of protection from IP31 to IP42, anti-
condesation heaters, dust filters, anti-corrosive treatments
PowerLine DPA
PowerLine DPAProduct overview
August 29, 2016© ABB
Modular UPS
modules
Communication
interfaces
Power module
service panel
Air filter with dust
filter (optional)
N+1 redundant
ventilation fans
Incoming
terminals
Input /bypass
protection
MBS
Output
protection
Input/ Output/
Bypass transformer
(optional)
Bottom cable
entry
Technical Highlights
Topology 3 phase on-line double conversion UPS
System power rating 20 kVA– 120 kVA
Overall efficiency Up to 96%
Power Factor/ ITHD 0.99 / < 3%
Internal transformers Galvanic Isolation or step up/down transformers
(optional)
Operating temperature -5°C up to +45°C
Input protection IP 31, IP42(optional)
Cable entry Bottom, Top(optional)
Ventilation Forced with monitored fans
Internal wiring Halogen free cable
Battery compatibility VLRA, Ni-Cd
Autonomies Up to 8h
Battery charging current Up to 30% In
Friendly user interface Graphical display for control and metering, 8
programmable alarm indications
Easy integration to industrial
networks
SNMP, Modbus TCP/IP, Profibus (optional)
MTTR < 0.5h
Product design life 15 years
Standard Safety IEC 62040-1, EMC 62040-2, Performance IEC 62040-3
(VFI-SS-111)
PowerLine DPAProduct overview
August 29, 2016
© ABB
Modular UPS
modules (-A1)
Water protection
roof
Input transformer
(-T01)
Active Frame
(+U1)
Output transformer
(-T3)
Bypass transformer
(-T2)
Incoming Frame
(+U2)
Top view
Bottom view
Cable gland plates
Left side view Right side view
USB
RS232
X1 Inputs
X2 Outputs / Dry contacts
Multidrop cable
Parallel cable
SNMP Card
Modem Card
Same functionalities
Interchangeable
Products In-built interfaces
Eg. Powerwave 33
November 20,
2012
Slide 91
© ABB Group
Network Overview
© ABB Group
August 29, 2016
| Slide 92
UPS
LAN
Warnings & Shutdown commands
Shutdown service
Several
protocols
Web browser, Remote View, BMS
DATA PROTECTION - CLIENT DATA MONITORING AND MANAGEMENT
E-mails
NETWORK INTERFACE CARDS
AND SOFTWAREENVIRONMENTAL SENSORS
Communication HW
Network Interface cards
Environmental sensors
Software
SW for the cards above
(Wavemon)
HW that integrates data from the
UPS into the management
system
Enables shutdown of the servers
and remote scripting
Data logging
Alarming (email, sms, traps)
Aux I/O management
Web server
UPS shutdown
Highly programmable and stable
Monitoring Products
November 20,
2012
Slide 93
© ABB Group
© ABB Group
August 29, 2016 | Slide 94
The PCS100 UPS-I is the ideal solution where very
deep sags or short term power outages are a
problem
The PCS100 UPS-I is not just another data center
UPS but a product designed for the much more
demanding requirements of industrial applications
The PCS100 UPS-I uses energy storage coupled
through an inverter to allow the downstream load to
ride through very deep sags and short term outages
High reliability
Lowest Total Cost of Ownership
Small footprint in design
What is the Next Level in UPS Industry?PCS100 UPS-I, Industrial/Data Center MV UPSDesigned for data centers and industrial loads
PCS100 Medium Voltage UPS
Rugged single conversion UPS
Natural choice for medium voltage levels as losses are extremely low
Supports the load when the voltage is outside a user set window
Providing clean, reliable and efficient power protection
Targeted protection for:
Voltage sags
Voltage swells
Short and long outages
Complete power protection
PCS100 Medium Voltage UPS
PCS100 UPS-I and PCS100 AVC
LV industrial platform for power protection
More than 1000 units worldwide
More than 800 MVA installed power
PCS100 MV UPS
Extension of proven LV platform to MV level
Highly reliable PCS100 Inverters
Advanced PCS100 Energy Storage
Proven platform
PCS100 Medium Voltage UPSProduct details
Specifications
Rating 2 MVA 4 MVA 6 MVA
Nominal Voltage 4.16 kV, 6 kV, 6.6 kV
Utility Disconnect
Current Rating 600 A
Efficiency > 99.5 %
Autonomy up to 15 minutes
Utility Disconnect
Overload Capability
150% (900 A) for 50 seconds
200% (1200 A) for 6 seconds
300% (1800 A) for 400 milliseconds
Typical Transfer Time≤ 1.8 ms
FootprintWithout energy storage
12 m2 19.2 m2 26.4 m2
Dimensions (W x D)Without energy storage
6.0 x 2.0 m 9.6 x 2.0 m 13.2 x 2.0 m
PCS100 Medium Voltage UPS
Industry leading efficiency
Greater than 99.5 percent
Designed for industrial loads and mega
data centers
Modular design with integrated
redundancy
Very high fault current capacity
Scalable solution
Features overview
UPS (Uninterruptible Power Supply)
Month DD, Year | Slide 99
© ABB Group
UPS
© ABB Group
August 29, 2016 | Slide 100
The PCS100 AVC is a unique product that
regulates the voltage and protects the
customer’s facility against power quality
events like sags and swells.
The PCS100 AVC takes the raw power from
the electric utility and outputs regulated
premium power for the factory or
commercial premise
PCS100 AVC does not have batteries,
capacitors, or other storage elements
The advantages of not having energy storage
that the AVC is small, energy efficient,
reliable and has very low ongoing costs
PCS100 AVC, Active Voltage ConditionerIntroduction
© ABB Group
August 29, 2016 | Slide 101
PCS100 AVC, Active Voltage ConditionerSingle line diagram
Distribution
Transformer
Input Circuit
Breaker
Aux Circuit
Breaker
Auto
Transformer(220 V Supply)
Rectifier
Inverter and
Bypass
Injection
Transformer
PCS100 AVC
3 phase
Utility Supply
3 phase
Load Output
Utility Voltage PCS100 AVC Correction Voltage Output Voltage
PCS100 AVC, Active Voltage ConditionerGeneric performance
Voltage Fluctuation Sags Swells Voltage Unbalance Phase Angle Errors
Continuous ONLINE regulation between 90 percent and 110 percent of supply voltage
Full correction
Three-phase sags down to 60 percent remaining voltage
Single-phase sags down to 40 percent remaining voltage
Partial correction
Three-phase sags down to 30 percent remaining voltage
Single-phase sags down to 0 percent remaining voltage
Swell correction
Voltage unbalance correction
Voltage vector phase angle correction
Flicker mitigation
© ABB Group
August 29, 2016 | Slide 103
PCS100 AVC, Active Voltage ConditionerNo protection against PQ events
Utility
Sag
© ABB Group
August 29, 2016 | Slide 104
PCS100 AVC, Active Voltage ConditionerSag (Dip) protection
Utility
Sag
Rectifier
Inverter and
Bypass
Injection
Transformer
© ABB Group
August 29, 2016 | Slide 105
PCS100 AVC, Active Voltage ConditionerSwell (over voltage) protection
Utility
Swell
Rectifier
Inverter and
Bypass
Injection
Transformer
© ABB Group
August 29, 2016 | Slide 106
PCS100 AVC, Active Voltage Conditioner50 percent retained voltage single phase sag
Phase and
Magnitude
Correction
Transmission Line Sag AVC Input AVC Output
© ABB Group
August 29, 2016 | Slide 107
PCS100 AVC, Active Voltage Conditioner70 percent retained voltage three phase sag
Magnitude
Correction
Transmission Line Sag AVC Input AVC Output
© ABB Group
August 29, 2016 | Slide 108
PCS100 AVC, Active Voltage Conditioner0 percent retained voltage single phase sag
Partial
Phase and
Magnitude
Correction
Transmission Line Sag AVC Input AVC Output
Quality & Recognitions
November 20, 2012 Slide 109© ABB Group
Month DD, Year | Slide 110
© ABB Group
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