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Service Manual
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Service ManualPhilips Consumer Lifestyle
Published by Philips Consumer Lifestyle Printed in the Netherlands © Copyright reserved Subject to modification
Steam Generator
GC9520
12/01
PRODUCT INFORMATIONFast & powerful crease removal - Soleplate: SteamGlide - OptimalTemp - Continiuous steam output: 120 g/min - Steam boost: 270 g/min - Vertical steam - Steam pressure: Up to 6.0 bar - Steam tip - Power: 2400 W
Easy to use - Water tank capacity: 1500 ml - Filling and emptying water: Detachable water tank
Extra large opening door - Refill any time - Heat-up time: 2 min - Auto Off - Hose storage: Hose storage compartment - Cord storage: Cord storage compartment - Power cord lenght: 1.8 m - Cord freedom (swivel): 180 degree cord freedom - Hose length: 1.7 m - Safe for all fabrics: Even for delicates like silks - Carry Lock
Sustainability - ECO setting: 20% energy reduction
Calc management - Suitable for tap water - Calc clean solution: Easy De-calc
EMF & Service Information - This product meets the requirements regarding interference
suppression on radio & TV. - After the product has been repaired, it should function
properly & has to meet the safety requirements as officially laid down at this moment.
TECHNICAL INFORMATIONVoltage : 220 - 240 VFrequency : 50 - 60 HzPower - Iron : 800 W at 230 V - Boiler : 1370 W at 230 VProduct Dimensions : 28.3 x 26.3 x 42.4 cmWeight : Weight of iron: 1.2 kg Weight of iron + base: 5.4 kg
Optimal Temp technology - Delivers always perfect combination of steam and
temperature - 100% easy to use, no adjustment required - 100% safe on all ironable garments - 100% effective on all fabrics, no other iron is faster - Tested and approved by independent textile experts
Always the perfect setting thanks to: 1 - Cylonic ste am chamber 2 - Advanced Smart control processor
Easy De-calcEasy De-calc cap allows hassle free & effective scale removalto extend the life of the steam generator.
Carry LockLock your iron securely & carry your appliance easy.
1
2
GC9520
2-12
BACKPLATE ASSY 16
SOS KNOB 13
INLAY MOLDED 17
MICRO-SWITCH ASSY 12
HOSE CORD MOUNTEDASSY SOS 15
HOUSING & LENSASSY PRINTED 9
LIGHT GUIDE ASSY 10
COVER MOLDED SOS 8
DEVIATOR ASSY 3
SOLEPLATE MOUNTEDASSY 1
Remove Screw ADisassemble BACKPLATE SCREW PLATE 21Remove Screws B1, B2Disassemble BACKPLATE ASSY 16Remove Screws C1, C2Remove Cord clampDisassemble SOS KNOB COVER 18
Tip for disassembling SOS KNOB COVER 18:Carefully insert a sharp object into the gap at the side & slowly lift up the part
Disassemble SOS KNOB 13Remove Screw DDisassemble INLAY MOLDED 17Remove Screw EDisassemble MICRO-SWITCH ASSY 12Remove Screw FDisassemble HOUSING & LENS ASSY PRINTED 9Remove Screws G1, G2Disassemble LIGHT GUIDE ASSY 10Remove Screws H1 - H3Disassemble COVER MOLDED SOS 8Remove Screws J1 - J6Disassemble DEVIATOR ASSY 3
DISASSEMBLY ADVICE - IRON
GC9520
3-12
PARTS LIST - IRON
Pos Service code Description
12345
6789
10
1112131415
1617181920
21
4239 021 662524239 021 614714239 021 615234239 015 591514239 010 11991
4239 010 102814239 015 701534239 021 676624239 021 683034239 021 61772
4239 021 676924239 021 615614239 021 677114239 026 424814239 021 67721
4239 021 677414239 021 677524239 026 425214239 026 478614239 014 54961
4239 026 42551
Soleplate mounted assy 230 V / 800 WThermistor assy IronDeviator assyBraided rubber hose ironHose clip (ID=8.7)
Hose clip-Braided rubber hoseRyton ringCover SOS spray paintedHousing & Lens assy printedLight Guide assy
Deco_Plate & Top Cover assy PrintedMicro-switch assySOS knob sprayed paintedSOS lever moldedHose cord mounted assy SOS
Backplate assyInlay spray paintedSOS knob coverTrigger moldedTrigger spring
Backplate screw cap
GC9520
4-12
EXPLODED VIEW - IRON
18
13
17
14
20
19
9
8
3
1
Rubber gasket
21
5
11
12
Micro Switch holder
Cord clamp
2
6
4
7
D E
F
H2G1 G2
C1
B2
B1
A1
C2
H1
H3
J2
J6J5
J4
J1J3
15
10
16
GC9520
5-12
DISASSEMBLY ADVICE - STAND
WATER TANK PRINTEDASSY 58
TRAY MOLDED 53
DISPLAY COVER PRINTED ASSY 50
STAND TOP MOLDED 45
POWER CORD STORAGE MOLDED 42
HOSE CORD STORAGE COMPARTMENT ASSY 43
RINSE CAP ASSY 56
RINSE HOUSINGPRINTED 39
BOILER ASSY 36
BUTTON PANEL ASSY 51
POWER BOARD PCBASSY 60
FLOATING PLATFORMASSY 61
Remove WATER TANK PRINTED ASSY 58Remove TRAY RUBBER CAP 54Remove Screws K1, K2Disassemble TRAY MOLDED 53Remove Screws L1 - L4Remove Screw MRemove Screws N1 - N4Disassemble DISPLAY COVER PRINTED ASSY 50Remove Screws P1 – P3Disassemble STAND TOP MOLDED 45Remove Screws Q1, Q2Disassemble POWER CORD STORAGE MOLDED 42 Disassemble HOSE CORD STORAGE COMPARTMENT ASSY 43Remove RINSE CAP ASSY 56Remove Screws R1, R2Disassemble RINSE HOUSING PRINTED 39Remove Screws S1, S2, S3Disassemble BOILER SUPPORT BRACKET MOLDED 41Disassemble BOILER ASSY 36Remove Screws T1, T2Disassemble BUTTON PANEL ASSY 51Remove Screw UDisassemble POWER BOARD PCB ASSY 60Remove Screws X1 - X4Disassemble PLASTIC CAP MOLDED 62Disassemble FLOATING PLATFORM ASSY 61
GC9520
6-12
PARTS LIST - STAND
Pos Service code Description
3031323334
3536373839
4041424344
4546474849
5051525354
5556575859
606162
4239 021 683224239 021 683114239 026 420814239 015 592014239 010 10261
4239 026 321814239 021 683314239 017 128024239 021 618124239 021 68341
4239 026 316414239 026 425814239 026 476714239 021 675212422 070 98357
4239 021 677714239 026 447714239 014 549824239 021 635624239 026 44801
4239 021 675434239 021 695214239 021 678314239 021 684424239 015 59221
4239 015 595314239 021 678514239 015 582014239 021 678724239 021 61723
4239 021 685724239 021 688124239 026 47651
Stand bottom assyPump assyDe-air valveBraided rubber hose boilerInox clamp
Spacer Bottom moldedBoiler assyElectrovalveThermistor assy BoilerRinse Housing Printed
Spacer top moldedBoiler support bracket moldedPower cord storage moldedHose cord storage compartment assyCord set EU
Stand top printedTank Catch moldedTank Catch SpringInlet coupling plate weldedDe-air coupling molded
Display cover printed assyButton panel assyFront lock assyTray assyTray rubber cap
Rinse Rubber BushRinse cap assyO-ringWater tank printed assyHall sensor PCBA assy
Power Board PCB assyFloating platform assyPlastic cap molded
GC9520
7-12
EXPLODED VIEW - STAND
L1L2
L3
P2
K2K1
P3
P1
M
Q2
Q1
S1
T2
T1
U
N1N2
N4
N3
S2
L4
58
46
47
37
49
48
45
43
31
30
32
61
62
52
53
42
40
36
60
34
33
44
54
50
51
35
59 41
39
56
57
38
55R2R1
S3X4
X1X2X3
Cordclamp
GC9520
8-12
ELECTRICAL BLOCK DIAGRAM
IronLED
STAND IRON
Power Board
LL
Stand Electronics
Hall SensorBoard
UI Board
Thermistor
Pump SteamE-valve Boiler Heating
Element
ThermalFuseM
NN
N
L
E
EE
Thermistor
TriggerSwitch
IronHeatingElement
ThermalFuse
GC9520
9-12
WIRING DIAGRAM
LEGEND:
Female Push-on 4.8 x 0.8 mm L-shape Connector
Female Push-on 5.2 x 0.8 mm L-shape Connector
Male Tab Terminal 4.8 x 0.8 mm
Female Push-on L-shape Connector 6.35 x 0.8 mm
Piggy Back Push-on Connector 4.8 x 0.8 mm
Male Tab Terminal 6.35 x 0.8 mm
Female Push-on Connector 6.35 x 0.8 mm
Sleeve - Fiber Glass
Insulated Tab - Silicon Rubber
Ring Terminal M4.3
Splice 6.0 mm
Directly soldered on PCB
7-pin Board-in Connector 2 mm (horizontal)
7-pin Connector 2 mm (vertical)
POWER BOARD
HALLSENSORBOARD
HOSCORD
FLEX ASSY IRON
UI BOARD
9013
(Li
ve)
9016
(P
ump-
Con
trol
)
9015
(E
valv
e-C
ontr
ol)
THERMALFUSE (L)
TH
ER
MIS
TOR
TR
IGG
ER
NE
UT
RA
L
9014
(Li
ve)
WA
1 : P
CB
-Pum
p (L
)
WA
2 : P
CB
-Pum
p (c
trl)
WA
7 : P
CB
-EV
(ct
rl)
WA
4 : P
CB
-EV
(L)
WA
5 : P
CB
-Fus
e (L
)WA19 : HE-Fuse (L)
WA
6 : P
CB
-Fus
e (N
)
9003
(B
oile
r-L)
3
2
1
3
2
1
2
1
9009
(B
oile
r-N
)
9001
(Li
ve)
9002
(N
eutr
al)
9018 (Iron LED)
9007
9004 (Iron Live)
9006
(To
UI)
PUMP
EVALVE-EARTH
7x
2x
3x
H
VsF
sFsF
F
sFm
F
mF
sF
sF
sF sPB
sM
sM
F
M
sF
FF
M M #1
#1
#2
#1
#1
#2
#2
THERMALFUSE (N)
sFsF
#2#1
#2
F
F
F
H
V
M
M
M
WA20 : HE-Fuse (N)
WA
3 : E
AR
TH
WIR
E_B
OIL
ER
THERM-BOILER
sPB
9012
(3.96 mm)9017
GC9520
10-12
REPAIR INSTRUCTIONS
- Due to the high wattage of the iron, only the specified cord set must be used.
- Should damage be observed on the HOSE CORD MOUNTED ASSY 15 or CORD SET 44, they must be replaced. Continued usage is not allowed.
- When replacing the MICROSWITCH ASSY 12, please dress the 2 attached wires such that they are free of tension. Pulling force on the wires may affect the steam triggering.
- To avoid damage to the sealing & components of the BOILER ASSY 36, NEVER clean the boiler assy with vinegar, descaling agent or other corrosive chemicals.
- When replacing ELECTROVALVE 37 or PUMP ASSY 31, please be reminded to apply loctite at the joints for good sealing.
- After the product has been repaired, it should function properly and has to meet the safety requirements & legal regulations as laid down & officially established at this moment.
- The following tests are common checks that are conducted on a repaired product before it is returned to the consumer.
1. Soleplate temperatureCheck that soleplate temperature is within below requirement.
Measure the temperature of the soleplate after the iron has reached steady state i.e connected to the mains for at least 15 minutes. The table below shows the temperature requirement.
Soleplate temperature (Deg C)
Materials, for exampleTest-point
=
=Minimum Maximum
120 143 All fabric types
2. Leakage currentCheck that leakage current is within IEC requirement.
Measure leakage current between LIVE/NEUTRAL & EARTH.IEC requirement is that at 230 V supply, the EARTH leakage current must be less than 0.75 mA.
3. Water leakage / FunctionalityCheck that there is no water leakage from any part of the product during operation.
Check that the functionality of the product (product dependent) eg. steaming, variable steam, SOS, ASO etc is working properly.
4. Loose partCheck that there are no loose parts eg. extra screw in the product that can cause short-circuit or product malfunction.
GC9520
11-12
REPAIR INSTRUCTIONS
5. Crimping INOX CLAMP 34When exchanging BOILER ASSY 36 or DE-AIR VALVE 32 or BRAIDED RUBBER HOSE BOILER 33, it is necessary to replace the INOX CLAMP 34. Below instructions ensure that the inox clamp is crimped correctly.
Inox clamp Crimping tool
Knipex Crimping tool
2.7 mm(max)
1 - 2 mm
Distance from edge ofcrimp to rubber hose
Fold in crimpDirect crimp form
3.5 mm(max)
CAUTION: When crimping on plastic part like DE-AIR VALVE, avoid over crimping which may lead to plastic part crack.
GC9520
12-12
REPAIR INSTRUCTIONS
6. Replacing ELECTROVALVE 37To prevent damage to the electrovalve during service activity, please observe below precautions during disassembly & reassembly.
Tools required: Torque wrench (set to 6kgf)
CAUTION #1: The torque wrench engagement is allowed ONLY at the yellow box locations in below picture.
Contact area for torquewrench to screw/unscrewthe electrovalve.
CAUTION #2: Ensure torque wrench jaw does not contact the solenoid body.
Torque wrench
Electro-valvesolenoid body
Maintain gap betweenthe torque wrench and
the solenoid body
Recommended