Future Factory today Energy/Eve… · clients owning several houses (social housing) Cost need to...

Future Factory today

tailor made mass customizationto speed up energy renovation

Lianda Sjerps-Koomen

Current renovation speed lower than building speed after ww2:

Backlog: how do we catch up?

Energy and Climate

need to increase energy performance for a CO2 neutral world

Post war building stock needs renovation

Net Zero energy & 2050 ready

Renovation and new homes

Dutch market leaders prefab facades

Current location capacity ca. 3000 houses / year

Quick & hassle-free: prefab sandwich facades

Future Factory is mission oriented innovation

29 partners

Businesses, housingassociations, knowledgeinstitutes

System change

Potential of productivity improvement in building sector is significant

Source: McKinsey 2017

Future Factory

Full integration of energy systems and facades/roof

Large scale production(>10k/yr)

Mass customization

Future Factory innovates from client to factory and building place

Present factories serve as living lab

K

L

A

N

T

PROPOSITION

VERKOOPKANAALParticulieren

OEMCOMPONENT

FACTORY

KNOWELEDGEPARTNER

SUPPLIERS1ST TIER

GEVELMODULE

DAKMODULE

INSTALLATIE MODULE

SOFTWARE

EVERUSE

ASSAMBLAGE

SUPPLIERS2ST TIER

SUPPLIERS5ST TIERRAW MATERIALS

PRESTATIE GARANTIE

SERVICES

VERKOOPKANAALVerhuurders

IMPLEMENTATIEPARTNER

ONTWIKKEL PARTNER

subsidienemer

KENNIS PARTNER

subsidienemer

OEM PARTNER

In opdracht

ADVISSEUR

In opdracht

KLANT / EINDGEBRUIKER

today:

Industry 1.1Energy modules

Industry 1.1 – building method timber frame

Industry 1.1 – building method sandwichpanels

Strong facade with full-surface bonding

Rc value 7

Prefab incl. windows, doors, cladding

Quality from the factory provides certainty

No thermalbridges

High-rise facade in 1 day

No scaffolding

Direct from scan to assembly

1 day preparation and 1 day assembly

File to factory

Patented vacuum adhesive technology

Intelligence process in machines:glue machine / CNC / brick slip robot

Fast "time to market" developments

More information on www.rcpanels.com andvideo

Geen koudebrugIndustrialisation =

affordability and speed

We need to scale energy retrofits

Renovation needs to catch up speed

Net Zero Energy retrofit is currently happening with business case for clients owning several houses (social housing)

Cost need to come down further to reach wider market (including private home-owner)

Scale ánd innovation needed

Setting performance based targets and norms, and incentive for first movers helps

Energy modules: heat, cold, PV, ventilation, data, etc.

Facade

Roof

Client portal and Digitization

Research

Investm

ents

In total 180 workpackages, investing ca. 30 M Euro

Integrated R&D product process

Examples of integrationresearch questions

PV integration and temperature: new PV design (TUD O.Isabella, M.Zeman)

Integrating HP, storage and ventilation: form free & certificates?

Material use and circularity: closing loops + biobased

Examples of doing lessbut smarter

Drones for data based tailoring

Assembly method without scaffolding

Net functions: do we need all material?

do we need boxes in boxes?

do we need window frames?

Digital factory today: file2factory

Industry 4.0 for mass customization

Parametric design on same technical basis, directly coupled to costs and production

Example mass customization

Start with the end in mind

Successful renovations start with the end in mind. Production as well!

Fair and integral assessment

Suitable for large volumes and speed

Hassle-free and regret free

High quality and affordability, available today

Questions ?

www.rcpanels.com

L.sjerps@rcpanels.com