View
2
Download
0
Category
Preview:
Citation preview
Food Safety Hygienic Plant Designs for the Food and Beverage Industry
Frank Nyegaard
frny@alectia.com
+45 5121 7992
www.alectia.com
Independent engineering and advising company
100 years. Founded in 1912 as Birch & Krogboe
Rapid growth through acquisitions and employment since 2005
Name changed to ALECTIA in 2008 to reflect diversification and growth
Owned by the ALECTIA Foundation
650 employees in Denmark and abroad
Wide global presence with
main office in Denmark
ALECTIAFacts
4
BuildingBuilding ProcessProcess
Leadership, Health and
safety
Leadership, Health and
safety
Environment, Energy and
Water
Environment, Energy and
Water
Our strength is in our ability to combine our competences and hereby make a significant positive difference for our clients
Vision: Masterminding Sustainable Progress
ALECTIAFour Divisions with cross-disciplinary collaboration
ProcessProcess
• 140 employees
• A leading consultant within process engineering
• In-depth industry knowledge
ClientsA small selection..
Pharmaceutical BrewingDairy Food
ALECTIAProcess Division
ALECTIA FoodPlanning & Design and analyses
Productions audits
Structural analysis
Financial analysis
Project Plans
Master plans
Conceptual design
Value Engineering
Basic Design report
Requirements specification
7
Architecture and Site LogisticsConnection between hygiene zones, flow and plant layout in relation to the production process
Flow – materiale and persons
Hygiene zones –division and classification
ALECTIA FoodHygiene and Food Safety
Hygiene Analyses
Hygienic Design
EU Regulations
USDA Regulations
Customer Demands
Own Control, HACCP
17
ALECTIA FoodFacility assessment
The main outcome of the factory survey will be:
1. Overview of the current state (as-is situation)
2. Overview of current capacity/capability and efficiency
3. Hygiene and quality issues analysed and highlighted
4. Assessment of the current service and maintenance level
5. Overview and review of current planned investments
6. Major risks analysed and highlighted
7. Health & safety issues analysed and highlighted
Master Plan for the development of the production of sausages in a new greenfield factory in Ecuador, capacity 85 ton/day
Pronaca, Ecuador, New Greenfield Sausage Factory, Year 2012-2013
ALECTIA services:
• Proposal for implementation of new technologies
• Proposal for layout of new factory and all supporting installations
• Plan for hygiene zones and flow of product and staff to secure compliance with EU Food standards
• Logistic plan for new site
• Time schedule and investment budget
• Conceptual design for the new factory
• Tender specifications for equipment
New 76.000 m² highly automated pig slaughterhouse with a capacity of 1.200 pigs/hour. Nearly all slaughter and main cutting processes are fully or highly automated.
DANISH CROWN, DenmarkPig slaughterhouse, Year 2001-2004
ALECTIA services :
• General slaughter-technical advising
• Layout and hygienic planning
• Process equipment and installations
• Refrigeration and ventilation plant
• Electrical installations
Recommended