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Vission 20/20 control panelFeatures and specifi cations
2014VM-34.indd 12014VM-34.indd 1 5/20/2014 10:28:17 AM5/20/2014 10:28:17 AM
Hardware
•Industrial embedded CPU control unit •Solid state input and output circuits•Field wiring terminal strip •DC power supply•Oil heater relay •Circuit breakers•Emergency Stop button •AC line fi lter for EMC suppression
Transducers & Sensors
•Vission 20/20 accepts most sensor types, which can be easily set-up in the control panel confi guration screen.•Standard pressure sensors are high quality refrigeration-rated devices with 4-20 mA output signal.•Standard temperature sensors are RTDs.•Motor current sensors can be CTs or 4-20 mA transmitters.•No refrigerant piping in the control panel.
Display & Data Entry
The Vission 20/20 screen layout is unique in the refrigeration industry in that the most important parameters and controls remain visible regardless of what screen the operator is on. Most importantly, the compressor stop button is always visible and is not hidden when navigating to other screens.
Operating Controls
•Pressure/Temperature control set-points •Auto-cycle control points •(2) Suction pressure controllers •VFD control set-points •(2) Process temperature controllers •Pump-down control set-points •Pull-down control set-points
Historical Data
A historical data trending screen is provided to graph selected parameters that are monitored by the Vission 20/20. Short term data is stored in the Vission 20/20 memory and long term data is stored to a USB thumb drive.
System Safeties (Alarms and Trips)
•Low suction pressure set-points •High discharge pressure set-points•High process temperature set-points •Low process temperature set-points •Low suction temperature set-points •High discharge temperature set-points•Low oil separator start temperature set-points •Low oil separator run temperature set-points•Low oil injection temperature set-points •High oil injection temperature set-points•Pre-lube oil pressure set-points •Run oil pressure set-points•High start filter differential pressure set-points •High run filter differential pressure set-points•High motor amperage set-points
Increased functionality, greater fl exibility, superior reliability, robust security, intuitive usabilityThe Vission 20/20 control panel is a high quality embedded industrial controller for screw compressors. The control panel is a complete factory assembled, wired and tested assembly mounted on the screw compressor unit. The Vission 20/20 is designed to control and protect the compressor unit.
2014VM-34.indd 22014VM-34.indd 2 5/20/2014 10:28:48 AM5/20/2014 10:28:48 AM
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WARNINGOPEN ALL REMOTE DISCONNECTS BEFORE
SERVICING
27.00
22.008.00
ST OP
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Hardware
• • ••
LEFT VIEW FRONT VIEW
Dimensions and Weights
Overall size 27” H x 22” W x 9” D (686 mm H x 559 mm W x 229 mm D)
Weight 70 lbs
Design NEMA 4 (NEMA 4X stainless optional)
Material Powder coated steel (stainless optional)
Finish Vilter™ blue
Panel Display
Size 15” diagonal (304.13 mm x 228.1 mm)
Dot format 1024 x 768 pixels
Type Color XGA LCD with durable 8-wire touch screen interface
Brightness 350 cd/m²
Backlight Dual lamp CCFL
Overlay Polycarbonate
Touchscreen An 8-wire industrial rated touch screen is incorporated for greater reliability than the commercial rated 5-wire touch screens used by many manufacturers.
Certifi cations
•UL 508A •cUL •CE
Technical Specifi cations
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Environmental Operating Ranges
Operating temperature 32°F to 140°F (0°C - 60°C) with optional panel heating and cooling. Panel heating option required for low temperature operation.
Storage temperature 32°F to 176°F (0°C - 80°C)
Humidity (non condensing) 0% to 90%
Vibration 2.0 g’s (19.61 m/s²)
Shock 100 g’s (980 m/s²)
RFI immunity 15 v/m (15 Hz to 1.5 gHz)
EMI immunity Complies with CE EMC directive
Input/DC Output Power
Input power •88 - 125 VAC, 47 - 63 Hz (standard)•185 - 264 VAC, 47 - 63 Hz (optional)
DC output power •5 VDC and 12 VDC @ 4 amps (32 watts maximum)•24 VDC @ 2.2 amps (52.8 watts maximum)
CPU
Type ETX-AT
Clock 1600 MHz
I/O •8-wire touch •5-wire touch•CCFL control •LVDS display•TFT display •CF card slot•(2) USB ports •Ethernet port•(2) RS-485 ports •Keyboard port•Mouse port
Analog Outputs
Type 4 - 20 mA
Analog Inputs
Type •0 - 5 VDC •1 - 5 VDC•0 - 10 VDC •4 - 20 mA•ICTD •RTD
Digital Output Modules
Type Triac, zero-crossing solid state relay
Isolation 3 KV
Operating current 3 amps maximum
Peak 1-cycle surge current 30 amps maximum
Voltage 400 VAC maximum
Fusing 6 amps
2014VM-34.indd 42014VM-34.indd 4 5/20/2014 10:28:49 AM5/20/2014 10:28:49 AM
Digital Input Modules
Type Opto-isolated
Isolation 5 KV
Voltage 264 VAC maximum
Temperature Sensor
Type 100Ω RTD
Pressure Sensor
Material 100% stainless steel welded parts
Over pressure 2X range
Burst pressure 5X range
Technology Signal-conditioned silicon strain gauge
Range 0 - 200 psia and 0 - 414.5 psia
Output 4 - 20 mA
Accuracy +/- 1% of span
Excitation voltage 9 - 30 VDC
Temperature range -67°F to 221°F (-55°C to 105°C)
Motor Current Sensor
Technology Current transformer or 4-20 mA transmitter
Output X00:5
Accuracy +/- 2%
Temperature range -76°F to 212°F (60°C to 100°C)
External Communication Ports
Serial port #1
Type RS-485
Protocol MODBUS RTU
Baud rate 9.6K to 115K
High speed port #1
Type Ethernet
Protocol •MODBUS TCP •Ethernet I/P
Data rate 10 MB/s
USB #1 USB 2.0 compliant
USB #2 USB 2.0 compliant
2014VM-34.indd 52014VM-34.indd 5 5/20/2014 10:28:49 AM5/20/2014 10:28:49 AM
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No. ________ENCLOSED INDUSTRIAL CONTROL PANEL
L® ® LULISTED CUL FILE No. E240200
VOLTS: AMPS: HERTZ
PHASE
SHORT CIRCUIT RATING:
VILTER MANUFACTURING CUDAHY, WI
12010 AMP
3 KA
160
COMPRESSOR CONTROL PANEL08-CCP-020-XXXX
CONTROL PANEL CHECK OUT
WIRED BY__________________________
WIRING DRAWING NO. _______________
PANEL DRAWING NO. ________________
SALES ORDER NO. __________________
CHECKED BY___________ DATE _______
RELEASED BY__________ DATE _______
CHECK ALL TERMINALS FOR TIGHTNESS PRIOR TO ENERGIZING.
NOTICE
BEFORE DRILLING INTO PANEL, PROTECT ALL DEVICES INSIDE THE PANEL FROM METAL FILINGS AND WIRE CLIPPINGS. BEFORE ENERGIZING, CLEAN OUT ALL METAL FILINGS AND WIRE CLIPPINGS.
FILT
ER
ANALOG OUTPUT BOARD #10
R
Since 1867
P151
1
1
1
BATT
P17P16
P14
P13
P12
P11 P10 P9P8
P7 P6
P5
P4
P3
P2P1
ETX CONTROLLER
DIGITAL OUTPUTS: WICKMANN TR5 SUB MINATURE FUSEFAST ACTING 370 SERIES6.3 AMP, 250 VOLT
FUSE REPLACEMENT
CAUTION: ONLY REPLACE FUSE WITH SAME SERIES, AMP AND VOLTAGE RATING!
RS-50-24
24V COM GND N H
RD-35A
HNGND12VCOM5V
S1
J9
5
OPE
N
12
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4321
X1
X2
S1
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12
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5
OPE
N
12
34
X1
X2
X3
X4
X5
S1
J9
12
34
5
OPE
N
12
34
X1
X2
X3
X4
X5
S1
J9
12
34
5
OPE
N
12
34
X1
X2
X3
X4
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ANALOG INPUT BOARD #9
ANALOG INPUT BOARD #8
ANALOG INPUT BOARD #7
ANALOG INPUT BOARD #6
DIGITAL INPUT/OUTPUT BOARD #5
DIGITAL INPUT/OUTPUT BOARD #4
DIGITAL INPUT BOARD #3
DIGITAL OUTPUT BOARD #2
DIGITAL OUTPUT BOARD #1
HEATER
FRONT VIEW DOOR OPEND
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ANALOG OUTPUT BOARD #10
S1
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X2
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X1
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ANALOG INPUTBOARD #9
ANALOG INPUTBOARD #8
ANALOG INPUTBOARD #7
ANALOG INPUTBOARD #6
DIGITAL I/OBOARD #5
DIGITAL I/OBOARD #4
DIGITAL INPUTBOARD #3
DIGITAL OUTPUTBOARD #2
DIGITAL OUTPUT BOARD #1
Board and Wiring Layout
2014VM-34.indd 62014VM-34.indd 6 5/20/2014 10:28:49 AM5/20/2014 10:28:49 AM
DIG
ITAL
WIR
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CUST
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AL W
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CUST
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WIR
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S1
J9
5
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N
12
34
4321
X1
X2
S1
J9
5
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N
12
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X1
X2
S1
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12
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X1
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No. ________ENCLOSED INDUSTRIAL CONTROL PANEL
L® ® LULISTED CUL FILE No. E240200
VOLTS: AMPS: HERTZ
PHASE
SHORT CIRCUIT RATING:
VILTER MANUFACTURING CUDAHY, WI
12010 AMP
3 KA
160
COMPRESSOR CONTROL PANEL08-CCP-020-XXXX
CONTROL PANEL CHECK OUT
WIRED BY__________________________
WIRING DRAWING NO. _______________
PANEL DRAWING NO. ________________
SALES ORDER NO. __________________
CHECKED BY___________ DATE _______
RELEASED BY__________ DATE _______
CHECK ALL TERMINALS FOR TIGHTNESS PRIOR TO ENERGIZING.
NOTICE
BEFORE DRILLING INTO PANEL, PROTECT ALL DEVICES INSIDE THE PANEL FROM METAL FILINGS AND WIRE CLIPPINGS. BEFORE ENERGIZING, CLEAN OUT ALL METAL FILINGS AND WIRE CLIPPINGS.
FILT
ER
ANALOG OUTPUT BOARD #10
R
Since 1867
P151
1
1
1
BATT
P17P16
P14
P13
P12
P11 P10 P9P8
P7 P6
P5
P4
P3
P2P1
ETX CONTROLLER
DIGITAL OUTPUTS: WICKMANN TR5 SUB MINATURE FUSEFAST ACTING 370 SERIES6.3 AMP, 250 VOLT
FUSE REPLACEMENT
CAUTION: ONLY REPLACE FUSE WITH SAME SERIES, AMP AND VOLTAGE RATING!
RS-50-24
24V COM GND N H
RD-35A
HNGND12VCOM5V
S1
J9
5
OPE
N
12
34
4321
X1
X2
S1
J9
12
34
5
OPE
N
12
34
X1
X2
X3
X4
X5
S1
J9
12
34
5
OPE
N
12
34
X1
X2
X3
X4
X5
S1
J9
12
34
5
OPE
N
12
34
X1
X2
X3
X4
X5
S1
J9
12
34
5
OPE
N
12
34
X1
X2
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PEN
54
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X1
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ANALOG INPUT BOARD #9
ANALOG INPUT BOARD #8
ANALOG INPUT BOARD #7
ANALOG INPUT BOARD #6
DIGITAL INPUT/OUTPUT BOARD #5
DIGITAL INPUT/OUTPUT BOARD #4
DIGITAL INPUT BOARD #3
DIGITAL OUTPUT BOARD #2
DIGITAL OUTPUT BOARD #1
HEATER
FRONT VIEW DOOR OPEN
FILT
ER
R
Since 1867
P151
1
1
1
BATT
P17P16
P14
P13
P12
P11 P10 P9P8
P7 P6
P5
P4
P3
P2P1
ETX CONTROLLER
RS-50-24
24V COM GND N H
RD-35A
HNGND12VCOM5V
HEATER
Interior Door Layout
Backlight ControlBattery
8-Wire Touch
5-Wire Touch
Backlight Inverter
USB
Ferrite Core
I/O Communications and Power
Power Supply Input Ethernet Keyboard Mouse
Compact Flash
Video
5 VDC and 12 VDC Power Supply
24 VDC Power Supply
EMI Filter
Ferrite Core
2014VM-34.indd 72014VM-34.indd 7 5/20/2014 10:28:50 AM5/20/2014 10:28:50 AM
2014VM-34 (4/19) Emerson and Vilter are trademarks of Emerson Electric Co. or one of its affi liated companies. ©2014 Emerson Climate Technologies, Inc. All rights reserved.
2014VM-34.indd 82014VM-34.indd 8 5/20/2014 10:28:51 AM5/20/2014 10:28:51 AM
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