FactoryTalk AssetCentre Overview -...

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FactoryTalk® AssetCentre Overview

Ahmik Hindman—Solution Architect Integrated Architecture

Seattle Office

Agenda

Overview of FactoryTalk AssetCentre

For more information…

Why do you need an Asset Management solution?

Integrated Approach to Control & HMIHelp convert your hidden data into

relevant and timely information

Why do you need an Asset Management solution?

Automation Assets

Automation Controller Programs

Human Machine Interface Configurations

Drives, Motion, Robot Configurations

Ethernet Switch Configurations

Process Instruments, Measuring Devices

100s or 1000sIndustrial Organizations have

OF AUTOMATION ASSETSPHYSICAL, PROGRAMMED AND CONFIGURED COMPONENTS

Common Challenges & Potential Risks

LOST CONFIGURATION

& DEVICE FAILURE

PRODUCTION

ENVIRONMENT CHANGE

UNAUTHORIZED &

UNDOCUMENTED ACCESS

TOP REQUESTED

CAPABILITIES

Financial Impact & Business Outcomes

Rockwell Automation TechED 2014 Customer Survey of Downtime Cost (~300 Customer Responses)

Several

between $1K-10K

between $10K-50K

over $100K

Few over $1 MILLION!

CO T OF DOWNTIME (Per Hour)

Better collaboration between maintenance & operations

Capture incident resolutions & build knowledge base

Search control system content

Loss of PRODUCTION

IdledEMPLOYEES

DamagedEQUIPMENT

Concerns ofSAFETY

IncreasedLABOR COSTS

Callout hereif necessary

Financial Impact & Business Outcomes

TYPICAL COMPANY PROFILE

Backups stored on a network drive70+ Automation assets

accessible on networkof Automation assets in Facility

Shift Electrician Uploads • Saves • Copies

40 HOURS EVERY OTHER MONTH

AssetCentre

IMPROVEMENTS Implementation of tools to capture audit trails in between schedule backups Automate the back-up process

DOWNTIME & PRODUCTIVITY LOSS

LEAD TO:

Financial Impact & Business OutcomesQ

Lost Sales

CustomerPenalties

RegulatoryFines

ProductRecalls

DamagedReputation

Integrated Approach to Control & HMIHelp convert your hidden data into

relevant and timely information

Overview of FactoryTalk AssetCentre

How Can Rockwell Automation Help?

ARCHIVE & DISASTER RECOVERY AUDIT SECURITY EXTENSIBILITY CONFIGURATION

& CALIBRATION

• Centrally manage

versions of programs,

files & folders

• Automate backup of

automation assets

• Generate detailed

difference detection

reports of assets

• Track user actions –

Who did What,

When, Where?

• Produce adhoc reports

associating users,

assets, and programs

to paint a full picture

• Automate the reporting

process via email

• Restrict viewing of

artifacts

• Prevent unauthorized

access to make

changes

• Prevent unauthorized

users from creating

new versions

• Ability to extend and

add support for 3rd

party devices

• Web client available to

track assets from a

mobile device

• Support for Process

Device Configuration

using FDT-DTM

technology

• Paperless

management of

instrument calibration

Modular Approach

(10 ASSETS INCLUDED)

EASY TO SCALEDesigned to grow with the customers needs

Add more capabilities as needed

AssetCentre Change Management Server

Process Device Configuration

Agent Groups

ADD-ON

Disaster Recovery

ADD-ON

Calibration ManagementADD-ON

Inventory AgentADD-ON

Scalable Deployment

FactoryTalk AssetCentre ServerGoverns the system’s operations

FactoryTalk AssetCentre ClientAssetCentre configuration & View system operation & reports

FactoryTalk AssetCentre AgentPerform Backup, Compare & Search operations

FactoryTalk Directory / SecurityCommon security provider for all FactoryTalk components

Microsoft SQL ServerHosts AssetCentre databases (SQL Express = Smaller systems)

AgentServer Client

STAND-ALONE

Multiple Servers

DISTRIBUTED

Client Multiple Agents

Agent 1 Agent 2 Agent 3

AssetCentre Agents can be

added to handle systems with

higher asset count

Archive: Version Control / Source Control

MASTER FILE Automatic version control ensures proper file management

Version 11

Searching & Reporting

Ad-hoc or Scheduled Searches

CREATEReports VISUALIZE

Program Modification By

Shift Or Line Archive History For

Modifications

Search Audit Logs

Track User Actions: Audits / Events

Logged Time Occurred Time Source Location Resource Username Message

4/2/2015 1:56.13 4/2/2015 1:56.9 Logix Designer FTAC-DEMO15 Filler_CLX(S/N 7 FTAC-DEMO15\L Changed Data Value of Tag

4/2/2015 1:55.2 4/2/2015 1:55:15 Logix Designer FTAC-DEMO15 Filler_CLX(S/N FTAC-DEMO15\ Going Offline from Controller

4/2/2015 1:55.0 4/2/2015 1:54:59 Logix Designer FTAC-DEMO15 Logix Designer FTAC-DEMO15\ Started Application

4/2/2015 1:54.3 4/2/2015 1:54:31 FactoryTalk AssetC.. FTAC-DEMO15 Client FTAC-DEMO15\ Checked out file

Log Time Details

Logged at: 4/2/2015 1:56.13 PM Location: FTAC-DEMO15

Occurred at: 4/2/2015 1:56.09 PM Username: FTAC-DEMO15\LABUSER

Source: Logix Designer Resource: Filler_CLX (S/N 70243FF1)

Attachments: 0

WHOWHEREWHEN WHY

Premier Integration with Logix Designer

User Access & Authentication

User 1 User 2

Restricts access rights

in system

Changes can only be made by authorized users

RESTRICTED ACCESS FULL ACCESS

FactoryTalk AssetCentre System Security

BENEFITS

• Provides encrypted communications between

FactoryTalk® AssetCentre components.

• Encrypted passwords (except FTP).

OVERVIEW

• Enabling SLL on IIS and Windows

Authentication provides secured

communications between Server, Agent, Client

and Mobile Client.

Server

ClientAgent

MobileClient

Web (Mobile) Client

Disaster Recovery Status Dashboard

Asset & Schedule Information

Audits & Events Reports

Modular Approach

Agent Groups

ADD-ON

Disaster Recovery

ADD-ON

Disaster Recovery

Disaster Recovery can optionally be configured to create a new Archive versionWHEN A DIFFERENCE IS DETECTED

Version 10 Version 11

Compares image or code to master file in archive1 Detects differences & generates an

event to FactoryTalk AssetCentre2 Email containing difference report sent to users3

Disaster Recovery Options

Rockwell Automation products, Windows Files,

Non-Rockwell Devices and 3rd Party Assets

Generic FTP Disaster Recovery File Filtering

BENEFITS

• Additional file compare filtering available for

Generic FTP Devices reduces the amount of

time comparing, by comparing only the file

types required.

OVERVIEW

• For Generic FTP Devices, this allows filtering

on the files compared during Disaster

Recovery.

Custom Device Plug-In

Generic Agent Backup Compare

FOR YOUR DEVICE

EXECUTE Disaster Recovery

ADD-ONStore Results of Operation in…

Tamper Detection

Logs • Creates • Sends Report

DETECTS CHANGES IN REAL TIME

Constantlymonitoring for changes

Without needing AssetCentre Clients & Logix 5000 installed anywhere

Modular Approach

Agent Groups

ADD-ON

Disaster Recovery

ADD-ON

FactoryTalk AssetCentre Agents

FactoryTalk AssetCentre Agents can be added to handle larger systems with higher asset count.

FactoryTalk AssetCentre Scheduler automatically load-balances agents tasks across agent

If an agent fails, the system adjusts automatically

Additional Agent Groups

Helps with multiple operating systems, network architecture support and application version requirements

AssetCentre Server comes with the ability for 2 Agent Groups.

This additional will allow you to expand the number of defined Agent Groups by 4. With Agent Groups, you can group devices together and optimize the upload operations across the list of devices you are supporting as part of your Disaster Recovery solution.

PLANT 1 PLANT 2

Asset1

Asset2

Asset3

Asset4

Asset5

Asset6

Asset7

Agent Group 3

Agent 2FTD 1

Agent 3FTD 1

Agent Group 1

Agent 1FTD 1

Agent Group 2

Agent 2FTD 1

Agent 4FTD 1

AssetCentre ServerFTD 1

FactoryTalk AssetCentreAgent Group Summary

Agent Groups give the ability to categorize FTAC agents, allowing agents to be configured independently of one another (i.e., Not Equal.)

Configured using the new Agent Group plug-in:

Disaster Recovery capable assets are now associated with a specific Agent group in their configuration properties:

FTAC Server activation provides licensing for 2 agent groups.

Maximum of 10 agent groupsrecommend (4 groups per activation.)

See AID 632852 - Agent Group FAQ

Modular Approach

Agent Groups

ADD-ON

Disaster Recovery

ADD-ON

Asset Inventory Agent

Maintains a version inventory of devices running in the plant

HELPS TO ORGANIZE AUTOMATION INVESTMENT

Constantlyscanning the

network

Asset Inventory Agent

Problem: Managing software and firmware versions of the automation

devices used in production

Today this is done manually – no means of automating collection of device

version information

Asset Inventory Agent improves overall productivity by automatically

keeping track of the firmware versions in your devices, as well as your

infrastructure.

You can track addition/removal of devices in your network as well as

FW updates for the devices.

Asset Inventory Agent Overview

Scan the network to discover connected devices and work station computers

Maintain an inventory of versions of HW/FW/SW running the plant

Allow for manual entry of data for

Details that are not captured in the devices

Devices that are not available over the network

Premier integration with AssetCentre will provide: Automatic Discovery, Backup &

Compare, Version Control, Notification, Search and Reporting

Allow customers to discover & maintain an inventory of devices in the plant and

help organize their automation investment effectively!

Details

AssetCentre 7.0 – Asset Inventory Agent

Inventory Agent will scan (any combination of)

Rockwell CIP devices over *Ethernet/IP, ControlNet,

DeviceNet, DH+, etc.

SNMP devices like Network Switches

Windows based PCs & Workstations for SW

Integrated with AssetCentre’s Agent Framework

User configures scan using AssetCentre’s Client

Schedules the scan with Agents

Agents are equipped with Inventory Agent

Results get persisted within AssetCentre’s Archive

*Ethernet/IP is recommended for the best performance

Inventory CrawlerWMI

Inventory Agent Export to PCDC Saved View

BENEFITS

• Use the Inventory Agent to capture hardware

asset information, export to XML, and import

the XML file into the Product Compatibility and

Download Center to show the life cycle of the

assets.

OVERVIEW

• Leverage FactoryTalk ® AssetCentre’s Inventory

Agent to reduce the time it takes to get Life

Cycle information for assets.

Inventory Agent Export to PCDC

Compatibility and Downloads

Inventory Agent Export to PCDC

Product Lifecycle Status

Modular Approach

Agent Groups

ADD-ON

Disaster Recovery

ADD-ON

Access instrument parameters

Configure & commission process devices

Help with diagnostics

FIELD DEVICE TOOL

Modular Approach

Agent Groups

ADD-ON

Disaster Recovery

ADD-ON

Calibration Management Capability

Master Records

Scheduling

Calibration Results

Work Orders

Reports

Hand-held Interfaces

Remote Workstation

Operating System Platform Support – CPR9/SR9

Mobile SupportWindows IE11, Chrome 53

iOS 9.1, 9.2, 9.3

Android 4.4/5/6

Database - MSSQL Server2016 SP1 Std / Express (64 bit)

2014 SP2 Std / Express (64 bit)

2012 SP3 Std / Express (32/64 bit)

2008 R2 SP3 Std (32/64 bit)

AssetCentre AgentWindows Server 2016 Std / Datacenter (64 bit)*

Windows Server 2012 R2 Std / Datacenter (64 bit)

Windows Server 2012 Std / Datacenter (64 bit)

Windows Server 2008 R2 SP1 Std / Enterprise

Windows 8.1 Pro, Enterprise (32/64 bit)

Win 7 SP1 Pro, Home Prem., Ent., Ultimate (32/64 bit)

AssetCentre ServerWindows Server 2016 Std / Datacenter (64 bit)*

Windows Server 2012 R2 Std / Datacenter (64 bit)

Windows Server 2012 Std / Datacenter (64 bit)

Windows Server 2008 R2 SP1 Standard / Enterprise

* Note: Siemens S5/S7, General DTM, and PCD Field Edition is not supported for these operating systems.

AssetCentre ClientAll AssetCentre Agent Operating

Systems

Windows 10 Pro / Enterprise (32/64 bit)*

FactoryTalk Asset Centre

DELIVERIING VALUEReactive Proactive

ASSURANCEACCESSIBILITY RECONCILIATION DETECTION ACCOUNTABILITY CONTROL PREVENTION

Process Device

Configuration

CalibrationManagement

DisasterRecovery

Reporting Authentication Logs Archive

START HERE

Learn More

Product Demo / Videos

Customer Stories

Product Profiles

User Guides

Ordering Information

System Requirements

http:///www.rockwellautomation.com/rockwellsoftware/products/factorytalk-assetcentre.page

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http://www.rockwellautomation.com/rockwellsoftware/products/factorytalk-assetcentre.page

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FactoryTalk AssetCentre Overview -...

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