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Confidential / Draft
© BENTELER Automotive | Page 1
10º Congreso Nacional de Ergonomía y
Psicosociología.
13 - 14 - 15 de Octubre. 2016
Avilés
España
Ergonomics in Automotive .
The key in manufacturing excellence
search
Confidential / Draft
© BENTELER Automotive | Page 3
BENTELER Automotive
Region Southern Europe
Lucinio Bausela
Health and Safety Manager for Southern Europe
Confidential / Draft
© BENTELER Automotive | Page 4
BENTELER International AG
OUR STRUCTURE
Divisions Regions Operating Units Business Units
BENTELER
Engineering
BENTELER
Glass
Processing
Equipment
Chassis & Modules
Structures
Engine & Exhaust
Systems
Asia/Pacific
Eastern Europe
Northern Europe
Southern Europe
Germany
Switzerland
United Kingdom
+Asia/Pacific
+Mercosur
+North America
+North/Eastern
Europe
+Southern Europe
+Western Europe
Corporate Functions
Seamless
Welded
BENTELER
Automotive BENTELER
Steel/Tube
BENTELER
Distribution
BENTELER-Group
Confidential / Draft
© BENTELER Automotive | Page 5
BENTELER Automotive
KEY FIGURES & Business Areas
Sales
5,8 billion euros
Employees
21,500 FTE
Locations
in
28 countries
STRUCTURES
ENGINE &
EXHAUST
SYSTEMS
CHASSIS &
MODULES
MECHANICAL
ENGINEERING
DEFENSE
BENTELER-
SGL
Confidential / Draft
© BENTELER Automotive | Page 6
Quo Vadis
10º Congreso de Ergonomía y Psicosociología _Aviles 2016
L. Bausela
Confidential / Draft
© BENTELER Automotive | Page 8
HOW _ Concept design
10º Congreso de Ergonomía y Psicosociología _Aviles 2016
L. Bausela
Confidential / Draft
© BENTELER Automotive | Page 9
Develop Virtually
14
P.PC.002 Detail process
concept
Gate 3
33
P.QM.008 Apply Material
data to IMDS
Confidential / Draft
© BENTELER Automotive | Page 10
Gate 4 Develop Physically Gate 4
9
P.PROD.001Optimize
process by lean check
Confidential / Draft
© BENTELER Automotive | Page 11
Page 11
7. Project presentation – SHE
.- K2_42. SHE technical specifications for equipment.
Consider whether are requested, considered and implemented
Data available.
Deviations.
LMM expected _ forecast. Evaluation.
.- Ergonomics Risk factor analyses. List. (Workplaces & work conditions)
Consider which are applicable.
Deviations
.- IMDS.- List of substances in the project. Hazardous substances to consider.
Ergonomics & Others in project Lean process.
Confidential / Draft
© BENTELER Automotive | Page 12
HOW _ Manufacturing
10º Congreso de Ergonomía y Psicosociología _Aviles 2016
L. Bausela
Confidential / Draft
© BENTELER Automotive | Page 13
Strategy 2016
South Europe
HEALTH & ERGONOMICS_ETL
ERGONOMIC TRAFFIC LIGHT
LINE/WORKPLACE:
HANLING
HEITH
LOAD
Confidential / Draft
© BENTELER Automotive | Page 14
New challenges
Health & Ergonomics
Aging
Beyond to previous proposals and improvements must be consider also specific actions
in order to go farther in the dealing with aging .
Qualification of people …. Adaptation to change.
HR programs.
Shifting organization.
Working at Night
Knowledge. Transfers programs
Collaborative robots
Company´s adaptation y promotion in Europe.
Study the Safe move
Slight robots next to people for heavy and hard works.
Chairless. Magic chair.
Audi_Neckarsulm
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