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Part Number 196-4862-HV0
Description 15-2 QU BOTTOM ASSY 15K
Serial Number 996-101-WLS1596-001 TO 996-102-WLS1596-002
Prepared By Claire Bailey - Document Controller17 Sep 12
Reviewed By Iain McCracken - Production Engineer 20 Sep 12
EQUIPMENT DOCUMENTATION
INDEX
Section 1
Equipment Approval Certificates
Section 2
Certificate of Conformity
Section 3
Pressure/Load Test Certificates
Section 4
Drawings
Section 5
Manufacturing Information
Section 6
Material Certificates
Section 7
NDT Test Reports
Section 8
NDT Operator Qualifications & Material UT Operator Eye Tests
Section 1
Equipment Approval Certificates
Section 2
Certificate of Conformity
Section 3
Pressure/Load Test Certificates
Section 4
Drawings
MATERIAL
SHEET OF
DRAWN
CHECKED
TITLE
DOC NO
STATUS
N.T.S
ANGLES `0~ 30'ALL DIAS CONCENTRIC TO 0.010 T.I.R
PRODUCT NO REV
PhuelOIL TOOLS
Phuel Oil ToolsTel 0785 992 0170
c
UNLESS STATED OTHERWISE:
X.X `0.062 X.XX `0.030 X.XXX `0.010
SURFACE COATING
REV DATE DESCRIPTION BY
REVISION HISTORY
CARBON STEEL
SELECT TO SUIT MATERIAL TYPE
STAINLESS STEEL
CRITICAL COMPONENT?
MATERIAL CERT W/ IMPACTS?
NDT PER API 6A (PSL-3)?
MINIMUM YIELD STRENGTH (KSI)
DIMENSIONS IN INCHESSURFACE FINISH 250 RMa
CONTROLLED DOCUMENT - CHECK THAT YOU ARE USING THE CORRECT REVISION
15-2 QU BOTTOM ASSY 15K
4862
1 1
A
I.McCracken 31/08/2012
A GREEN 31/08/2012
196
Released
W/ 6.625" ID
SEE PO
N/A
N/A
Y
N
N
N/A
20.00
6.6
3n
10
12 131415
45
11
9.1
8n 1
6.4
6n
NOTE:WIEGHT: 570 lbs / 259 Kgs15,000 PSI MAXIMUM WORKING PRESSURE22,500 PSI MAXIMUM TEST PRESSUREFIT THREAD PROTECTORS (NOT SHOWN)
1
2ATTACH BAND HERE
BILL OF MATERIAL
196-4862-HV0 15-2 QU BOTTOM ASSY 15K REV A
Item Part Number Description Qty Critical Drawing
1 196-4956-480 BOTTOM SUB 15-2 15KMATERIAL: 4140 80 ksi Min Yield (free issue)
1 Yes 196-4956A
2 110-2981-411 SOLID COLLAR (15-2 ACME)Material: 4140 110 ksi Min Yield
1 Yes 110-2981B
4 SHC-0585-3A4 Soc Hd Cap Size 1/2 Length 1 in 8
5 WNL-0580-316 WASHER NORDLOCK (M12) 8
10 802-4880-H90 P-SEAL (PISTON 9.00)SEAL MATERIAL: HNBR 90 HARD
1 No 802-4880A
11 803-3202-V90 SPRING SEAL FOR 15-2 CONNECTION 2
12 190-3875-304 DOWEL PIN 1/4 DIA X 1-1/4 LONG 1
13 190-2791-316 LOCK BLOCKMaterial: 316 st stl
1 No 190-2791A
14 SHC-0507-HTS Soc Hd Cap Size 1/4 Length 1 in 2
15 190-2804-304 SPIROL ROLL PIN 1/4 DIA X 1 1
100 910-4681-N66 PROTECTOR 15.00-2 BOX (FEMALE)Material: NYLON 66
1 No 910-4681A
End of Report
Section 5
Manufacturing Information
Part No Description Serial Number Cast No NDT Report No
110-2981-411 SOLID COLLAR (15-2 ACME) 104088-20-4 22479
12.01.P1618-001
196-4956-480 BOTTOM SUB 15-2 15K 104195-2-1 79416
12.01.p1617-001
TRACE REPORT (Critical Items)
196-4862-HV0 15-2 QU BOTTOM ASSY 15K
996-101-WLS1596-001SERIAL No:
Part No Description Serial Number Cast No NDT Report No
110-2981-411 SOLID COLLAR (15-2 ACME) 104088-20-2 22479
12.01.P1618-001
196-4956-480 BOTTOM SUB 15-2 15K 104195-2-2 79416
12.01.p1617-001
TRACE REPORT (Critical Items)
196-4862-HV0 15-2 QU BOTTOM ASSY 15K
996-102-WLS1596-002SERIAL No:
Section 6
Material Certificates
196-4956-480-79416
196-4956-480-79416
196-4956-480-79416
196-4956-480-79416
196-4956-480-79416
196-4956-480-79416
196-4956-480-79416
Stemcor Special Steels Limited Pottery Lane East, Whittington Moor, Chesterfield, Derbyshire, UK S419BH
Tel +44 (0) 1246 458100 Fax +44 (0) 1246 458101 www.stemcorspecialsteels.com
Incorporated & Registered in England No. 5045017 VAT No. 396 9028 04
C E R T I F I C A T E O F C O N F O R M I T Y IN ACCORDANCE WITH BSEN 10204 3.1 CUSTOMER: PHUEL OIL TOOLS LIMITED CERTIFICATE No: 056607 PAGE: 1 PRINTED: 06/07/2012 DELIVERY TICKET No: YOUR ORDER No: 104181 PART NO 110-2981-411 SPECIFICATION 4145M AISI 4145 TO SPEC 411 2 OFF 18" OD X 12.75" ID X 9.75" LONG ANALYSIS CAST No 22479 C Si Mn S P Ni Cr Mo Al Cu V ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ 0.436 0.249 1.069 0.006 0.015 0.146 1.174 0.325 0.029 0.193 0.003 HEAT TREATMENT PARAMETERS TYPE TEMP SOAK-HOURS QUENCH/COOLING HARD 850C 10.0 WATER TEMP 580C 20.0 AIR COOL MECHANICAL PROPERTIES TEST No 400627A05A TENSILE RESULTS: LOCN/DIRN: TEMP UNITS UTS .2% Rp ELONG% ROA% 20 C KSI 155.6 134.5 14.8 49.3 IMPACT RESULTS: LOCN/DIRN: TEMP TEST UNITS ENERGY -32 C Charpy V Joules 42 44 43 HARDNESS RESULTS: 34.5 HR ULTRASONIC SATISFACTORY TO PSL3 GRAIN SIZE 6 REDUCTION RATIO 4.3 WE CERTIFY THAT THE CONTENTS OF THIS CERTIFICATE ARE CORRECT AND ACCURATE AND MEET THE FULL REQUIREMENTS OF THE PURCHASE-ORDER.
Signed:____________________ Date:19/07/12Postion: Certification Officer
110-2
981-4
11-22
479
110-2
981-4
11-22
479
Section 7
NDT Test Reports
12.01.P1617-001
12.01.P1617-001
12.01.P1618-001
12.01.P1618-001
Section 8
NDT Operator Qualifications & Material UT Operator Eye Tests
*" INSPECTION CONSULTANTS
Certificate of ExaminationThis is to certify that:
Szymon Haluszczak
Successfully completed an examinationbased on SNT-TC-IA, Level II (two) in the following NDT method:
Magnetic Pa
Examination Date: 2
ExaminatioTheo
Practic
Composite:
e2
.3 %82.5 %
.8 %
ection
Employer's Signature:
Product Form: General
Certificate No: EI--UN-0753-MT
Expiry Date: 25/06/2014
Company: Anson Ltd
17/ 'l~~
Signed by the Examiner:
G Glover, ASNT 24269
••••• ..." ••••••• Clf'-~
Eurotec:hnology Incon is a RINDT Approved Training FacilityEurotechnology Centre, Kirkhill Place, Kirkhill Industrial Estate,
Dyce, Aberdeen, AB21 OGU,ScotlandTel: +44 (0) 1224 722966, Fax: +44 (0) 1224773657 .
Web: www.eurotechoologygroup.comE-mail: info@eurotechnologygroup.com
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