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EDF engineering experience for the nuclear renewal
worldwide
an opportunity for
Italian industryJean-Paul Chatry,
Executive Vice-President, Sviluppo Nucleare Italia
The french Nuclear Generation FleetThe The frenchfrench Nuclear Generation FleetNuclear Generation Fleet
•5• 58 reactors in operation• • Spread across 19 sites• • Single technology: PWR (Pressurized Water Reactor)
• 3 series : 900 MW : 34 units 1300 MW : 20 units1500 MW (N4): 4 units
• Average age : 23 years old
• Mature: 1300 reactor years
• Low CO2 emissionsEDF France : 50g/kwh Europe : 400 g/ kwh
••55•• 58 reactors in operation58 reactors in operation•• •• Spread across 19 sitesSpread across 19 sites•• •• Single technology: PWR Single technology: PWR (Pressurized Water Reactor)(Pressurized Water Reactor)
•• 3 series : 3 series : 900 MW : 34 units 900 MW : 34 units 1300 MW : 20 units1300 MW : 20 units1500 MW (N4): 4 units1500 MW (N4): 4 units
•• Average age : 23 years oldAverage age : 23 years old
•• Mature: 1300 reactor yearsMature: 1300 reactor years
•• Low CO2 emissionsLow CO2 emissionsEDF France : 50g/kwh EDF France : 50g/kwh Europe : 400 g/ Europe : 400 g/ kwhkwh
Single line of pressurized water reactors designed along the same technological principles
Connection to the grid
Site date
Net Power Mwe
The FA3 Site in Numbers
• 120 000 tons of armoured cables
• 600 000 m³ of cement
• 150 km of pipes
• 80 000 tons of carpentry
• 3 500 km of electrical cables
• > 2 000 people working on site
• 15 milions hours of work
• 2 millions hours of engineering
∎ Project Management (schedule, cost, quality, interface management, risk analysis …)
∎ Definition of general technical codes and specifications
∎ Technical specifications and surveillance of main contracts(NSSS, I&C, TG, BNI design, nuclear fuel)
∎ Definition of technical references and overall operation
∎ Definition of contract allotment and contract management
∎ Licensing process
∎ Construction on site and commissioning test
Our core competency : EDF as an Architect EngineerA profile very similar to Enel engineering
Our core competency : EDF as an Architect EngineerOur core competency : EDF as an Architect EngineerA profile very similar to A profile very similar to EnelEnel engineeringengineering
1970 1980 1990 2000 2010 2020
71 6 PWR 900 CPO 79
10 PWR 900 CP276
8 PWR 1300 P477 86
12 PWR 1300 P’479 93
4 PWR 1500 N484 98
18 PWR 900 CP174
Ling Ao 1&2
Ling Ao 3&405 11
97China
China
58 units commissioned in France+ Owner’s assistance for new nuclear build projects
02
Koeberg 1&2 85 South Africa78
Daya Bay 1&2 94 China87
1 EPR Flamanville 3
07
88
85
C EPR Taish. 1
US EPRCC3
09 Taish. 2
13/14US EPR 2
13/14/16/17EPR HP 1 EPR HP2
SZWL 1SZWL 2
EDF’s ambitionDevelop, invest and operate
Support to the existing fleet & new build : A continuing mobilization of engineering
Support to the existing fleet & new build : A continuing mobilization of engineering
US EPR 3US EPR 4
13
PWR: Pressurised Water ReactorCP0, CP1, CP2, P4, P’4, N4 = technological series for French reactorsEPR: European Pressurized water Reactor
EPR projects : a series effect
Penly 3
EPR Italy 1
15/16/18/19
Engineering for EPR’sStrategy : to duplicate Flamanville 3 model
UNITED STATES
4 EPR
UNITED KINGDOM
4 EPR ITALY
4 EPR
CHINA
2 EPR
FRANCE
FLAMANVILLE 3
PENLY 3
2 EPR
Balance of plant BOP
Conventional Island
CI
Balance of Balance of NuclearNuclear IslandIsland
BNI
Nuclear Steam Supplying System
NSSS
The precise definition depends on actual contractual allotment
Architect EngineerLevel 1
Detailed studies
Level 2
Suppliers
Level 3
SUPPLY CONTRACTS
AREVA
ANP
NSSS BNI*
EDF
BOP
Engineering contracts
Supply and construction contracts:Bouygues, …
SOFINEL
STUDY CONTRACTS
ALSTOM
EDF
55% EDF,45% AREVA
*BNI: Nuclear Island excluding boiler
CIFlamanville3
Flamanville 3 : an architecture on 3 levels
Contract management for Fla 3
1. 150 main contracts
2. The 20 biggest lots represent about 80 % of the construction
budget
3. Contracts for both equipment supply and erection on site
4. Competition for all the lots except for NSSS
Involvement of regional suppliers
Facilitate contacts, information exchange with regional small suppliers
To elaborate the list of potential regional suppliers & transmit it to potential main contractors before tendering
To inform regional suppliers of the timetable of invitation to tenders & of the main chosen suppliers
Ensure commitment of national suppliers to involve regional resources and companies
To ensure regional recruitment & training as needed
To ensure subcontracts for dedicated lots within regional suppliers whenever possible
Flamanville 3 suppliers repartitionFlamanville 3 suppliers repartition
Worldwide supply chain
France : 250
Italie : 45
Germany : 50
Spain / Portugal :15
Other european : 45
USA : 4Mexico : 3Brazil : 2
Japan : 1Taiwan : 2Indonesia : 1Emirates : 1
Italian industry involvement in EPR ProjectsSkills welcome in engineering, civil work, manufacturing and erection
Today45 Italian companies are supplying safety or availability related components for Fla 3Ex : forgingsEx : pumps
TomorrowIncrease Italian companies involvement in number, scope and responsibility :
ObjectiveTo be ready to tender for Italian EPR project
OpportunityTo participate now in EPR Penly and EPR UK procurement process
Italia
SDF TerniForgings, Rotors BP
TectubiTubes
Forgital SpezzapriaForgings (generator)
C BladeBlades
Acciaieria de ValbrunaBlades
Forgiatura MonchieriForgings
BelleliHeaters HP
FomasForgings
SAFASCastingPrimary pumps
FittinoxFittings
Forgiatura MameTambour TKJ
Emilia Romagna
Lombardia
Umbria
Friuli-Venezia Giulia
Mega SpaFittings
Piemonte Sesia FucineForgings
Officine Meccaniche RighiFittings
Forgiatura MorandiniForgings
Forgiatura ModernaForgings
Forgiatura MarcoraForgings
Petrol RaccordFittings
DMVTubes
Acciai speciali forgiati (ASFO)Steel
Mangiarotti NuclearTanks RIS, RCV, …
Ansaldo Componenti DTMMotors
AturiaPumps
Riganti Spa Forgings
Bassi LuigiTubes
CMF FucineRotor shaft
DalmineTubes
MangiarottiTanks
MicrocastCasting
OfarForgings
FEATForgings
Forgiatura FedrigaForgings
GalpertiForgings (tubes)
MetalforchFlanges
San Giorgio SegenGenerators bearings
Liguria
ItalcementiConcrete
Franchini AcciaiTubes
CMAWelding
Casagrande elettroDiesels
OMEBolts
BSABolts
Carpenteria ManessiTanks
FacoBatteries
Venezia
Italian companies involvement in Flamanville 3 project
For Italian companies : an opportunity to start, to extendor to strengthen activities in the nuclear field with EDF
CurrentlyNew build : 900 M€ per yearInvestment for the existing fleet: 1 billion € per yearMaintenance of the existing fleet : 1 billion € per yearDecommissioning : 200 M€ per year
Main future projectsEPR Penly 3 :
1 unitFirst orders in 2010 - First concrete in 2012
EPR UK :4 unitsFirst orders in 2010 - First concrete in 2013
Life extension of existing fleet : > = 400 M€/unit – 58 units First orders : 2010 - First work in 2015
With Enel, EPR Italy : First orders in 2012 – First concrete : 2015
Common calls for bid for several lots
An internet link: http://portail-achats.edf.com.
South Africa
New Nuclear Build Worldwide :GWs under Construction & Planned/Proposed for 2030 (June 2010)
63,2
1,6
Poland
Lithuania
Romania
Bulgaria
Czech Rep. Slovakia
Hungary
Finland2,7 1,6
3,7
1,9
1,8
1,4
Turkey
Ukraine13,2
Russia
Belgium.
Sweden
1,97,6
USA101
46
Canada12,7
1,3Mexico
24
Brazil
11
4,2 2,666
India
8,6158
China
Vietnam
47,3
2,8 18
South Korea17,7
6,7
Taiwan5 2,6
25,3
UK9,4
Germany20,3
6
7,5Spain
France
8,2
23
Argentina1
1,5
0,3Pakistan0,4
Netherland0,5
Slovenia0,7Switz.
3,2
44
8
1,2
2,6
6
10,4
6
2,2
1,9
1
1,2
4
Egypt1
20
Iran2,2
Japan
Existing
Nuclear capacities in GWs (no.of reactors)375 (439) 532 (496)
Under construction
57 (57)
17
Italy
1
0,9
Sources: World Nuclear Association
3,4
2
9
1
1,3
0,8
8
Planned or proposed
0,7
1,9
1,5
1,6
UAE
Israel1,2
Malaysia
Thailand
1,2
2
29
44,8
15,2
10
Indonesia6
Bangladesh2
Armenia1 1
3,6
Belarus4
Jordan1
Kazakhstan1,2
North Korea1
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