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24pg manual with specs, accessories, and details of the Aero vest's features.
Citation preview
The AERO Assault is designed to fit the
SPEAR/BALCS, ESAPI plates and MBAV
soft armor inserts, while providing a high
degree of modularity and scalability.
Equipped with ¾” MOLLE webbing, any
standard MOLLE pouches can attach while
minimizing excess weight.
The AERO Assault has ambidextrous
release stow options, including a left and
right chest option and center top.
Additionally, the vest has cable stow
options for both cummerbunds as well as a
shoulder strap stow. The shoulder straps
are able to detach and switch sides
allowing one to be a quick detach with an
SR buckle and the other with the cable
stow to be on the user’s preferred side.
The AERO Assault comes with multiple
assault and elastic cummerbund options,
several Slip-on ammo and armor pouches,
additional MOLLE-On side armor pouches,
various Removable Front Flap designs, and
has the capability to add Zip on Back
Panels.
Published January 2013
Forward Features
3
4
5
1. Multiple shoulder pad options Interchangeable shoulder straps .3
SR Buckle for easy doffing and dawning of vest .4
One-Wrap for cable management / Hydration .5
9. Corner tabs to assist flap removal
10. Several cummerbund styles
3 chest release options (Left / Right / Center top) .6
PTT attachment connects buckle for chest rig attachment .7
Several removable front flap options .8
10
6
8
7
1
9
2
2. Shoulder Strap pull cable stow option
Published January 2013
1
Rear Features
2
3
1
8
7
1. Multiple zip on Back Panel options
2. Openings for cable routing
Releasable or Non-Releasable shoulders .4
7. Cummerbund channels open to allow removal of rigged cummerbunds
8. Pass though in back flap for cable routing
3. Multi-stage wide control drag strap
Upper Pack Attachment options .5
6
4
5
Secure snap back flap .6
Published January 2013
2
Main Bodies
Chest Rigs
Cummerbunds
Front Body
Patterns:
5CCA
5SCOY
Sizes:
S
M
L
XL
Part Number:
AERO-FB-A
Back Body
Patterns:
5CCA
5SCOY
Sizes:
S
M
L
XL
Part Number:
AERO-BB-A
MPCR Zipper Front
Patterns:
5CCA
5SCOY
Sizes:
N/A
Part Number:
AERO-MPCR-SFZ-MS
Assault
Patterns:
5CCA
5SCOY
Sizes:
S
M
L
XL
Part Number:
AERO-CB-A
Pack Attachment
Upper Pack
Attachments
Patterns:
CCA
SCOY
Sizes:
N/A
Part Number:
D-PC-UPA
Lower Pack
Attachments
Patterns:
CCA
SCOY
Sizes:
N/A
Load Lift System
Load Lift System
Patterns:
5CCA
5SCOY
Sizes:
S
M
L
XL
Part Number:
AERO-LL-KIT-RB-(RF/SF)
Published January 2013
3
Money Belt
Patterns:
5CCA
5BK
Sizes:
S
M
L
XL
Part Number:
AERO-CB-MB-(SIZE)-MS
JTAC
Patterns:
5CCA
Sizes:
S
M
L
XL
Part Number:
AERO-CB-JTAC-(SIZE)-MS
Shoulder Options
Shoulder Straps
Patterns:
CCA
SCOY
Sizes:
S/M
L/XL
Part Number:
AERO-SS-A
Assault Shoulder Pads
Patterns:
5CCA
5SCOY
Sizes:
N/A
Part Number:
AERO-SP-A
Tri-Glide Extenders
Patterns:
CCA
SCOY
Sizes:
S/M
L/XL
Part Number:
AERO-RTGE-A
4” Elastic Cummerbund
4” Elastic
Patterns:
5CCA
5SCOY
Sizes:
S
M
L
XL
Part Number:
AERO-EB-CB
4” Elastic Releasable
Patterns:
5CCA
5SCOY
Sizes:
S
M
L
XL
Part Number:
AERO-EB-CB-R
Tri-Fold
Patterns:
5CCA
5SCOY
Sizes:
S
M
L
XL
Part Number:
AERO-EB-CB-TF
Published January 2013
4
Fort Brag Inserts for Front Flap Pocket
Single M4
Patterns:
KH
COY
Sizes:
N/A
Part Number:
MPI/1-M4-FB1
Triple M4
Patterns:
KH
COY
Sizes:
N/A
Part Number:
MPI/3-M4-FB1
Single SCARH
Patterns:
KH
COY
Sizes:
N/A
Part Number:
MPI/1-SCARH-FB1
Dual SCARH
Patterns:
KH
COY
Sizes:
N/A
Part Number:
MPI/2-SCARH-FB1
T-Pillow
Patterns:
5CCA
5SCOY
Sizes:
S
M
L
XL
Part Number:
AERO-PC-T-SC
Cummerbund
Patterns:
CCA
SCOY
Sizes:
S
M
L
XL
Part Number:
AERO-PC-C-SC
Chest Pillow
Patterns:
5CCA
5SCOY
Sizes:
S
M
L
XL
Part Number:
AERO-PC-CP-SC
Pull Cables
Published January 2013
5
18 x 15 With Pocket
Patterns:
5CCA
5BK
Sizes:
N/A
Part Number:
KB-18X15-W/P
Pull Cables
24 x 15 With Pocket
Patterns:
5CCA
5BK
Sizes:
N/A
Part Number:
KB-24X15-W/P
Front Flaps
MOLLE
Patterns:
5CCA
5SCOY
Sizes:
N/A
Part Number:
AERO-RFF-MS
MOLLE / Pocket
Patterns:
5CCA
5SCOY
Sizes:
N/A
Part Number:
AERO-RFF-W/P-MS
MOLLE / Pocket /
Dividers
Patterns:
5CCA
5SCOY
Sizes:
N/A
Part Number:
AERO-RFF-W/P/D-MS
Triple M4 Fort Brag
Patterns:
5CCA
5SCOY
Sizes:
N/A
Part Number:
AERO-RFF-MP3-M4-FB
Chest Rig Style
Patterns:
5CCA
5SCOY
Sizes:
N/A
Part Number:
AERO-RFF-MPCRP3-M4/2
Slip-On Armor Pouch
6 x 6
Patterns:
5CCA
5SCOY
Sizes:
N/A
6 x 9
Patterns:
5CCA
5SCOY
Sizes:
N/A
Slip-On Mag Pouch
2 Mag M4
Patterns:
5CCA
5SCOY
Sizes:
N/A
4 Mag M4 /
Money Belt
Patterns:
5CCA
5SCOY
Sizes:
N/A
Part Number:
SRP-SPC-6X6
Part Number:
SRP-SPC-6X9
Part Number:
SRP-2MS/M4
Part Number:
SRP-4MS/M4/MB
Published January 2013
6
6 X 11
Patterns:
5CCA
5BK
Sizes:
N/A
Part Number:
AERO-MRP-6X11-TS-SLK-ALL
1
Shoulder Straps to Front Body
2
3
4
1
Shoulder Pads to Shoulder Straps
Orient
Shoulder
Pad with
One-Wrap
facing away
from neck.
2 Slide
webbing
under both
cross bars
until in
desired
position.
(No armor in)
Pull webbing
tab in upper
top corner of
Front Body.
Pull up on tab
until webbing
loop is visible
on lower part of
webbing tab.
Tab should be
under 1” cross
stabilizer
webbing.
Insert G-Hook
on Shoulder
Straps into
webbing loop.
Pull top and
bottom of
Front Body
to straighten
out vest.,
tucking in
the G-Hook.
Published January 2013
Non - Release Rigging
7
Shoulder Straps to Back Body
1 (No armor in)
Pull out Tri-
glide shoulder
adjust
hardware
sewn to Back
Body.
2 Lace
Shoulder
Strap though
Tri-glide
then adjust
as desired
Non - Release Rigging
3 Push Tri-
glide back
into the vest
so it is fully
covered
under fabric.
Published January 2013
Cummerbund Rigging: Non-Release
1
2
Lace bungee
through end
loops in
alternating
lace pattern.
Adjust to
desired
length and
tighten cord
lock.
8
Cummerbund shown with
PRC-148, SCAR and .556
Magazines
Cummerbund Into Back Body
1 Pull webbing
tabs on both
sides to un-
snap back
flap.
2 Pull on tabs
and raise back
flap so
cummerbund
channel is
visible.
6 Lower upper
channel flaps
and secure
lower channel
flaps over
them. Do not
over tighten.
3 Lower back
flap and press
securing all
hook and loop
fastener.
7
Open
cummerbund
channel wide,
securing
upper to back
flap.
4
Peel lower
cummerbund
channel flaps
down.
5 Place
Cummerbund
into opened
channel and
adjust
Cummerbund
as Needed.
Re-snap
webbing tabs
on both sides
to secure
back flap.
8
Non - Release Rigging
Published January 2013
9
1
Shoulder Straps to Front Body
2
3
4
1
Shoulder Pads to Shoulder Straps
2 Slide
webbing
under both
cross bars
until in
desired
position.
Release Rigging
(No armor in)
Pull webbing
tab in upper
top corner of
Front Body.
Pull up on tab
until webbing
loop is visible
on lower part of
webbing tab.
Tab should be
under 1” cross
stabilizer
webbing.
Insert G-Hook
on Shoulder
Straps into
webbing loop.
Pull top and
bottom of
Front Body
to straighten
out vest.,
tucking in
the G-Hook.
Orient
Shoulder
Pad with
One-Wrap
facing away
from neck.
Published January 2013
10
Release Rigging
Published January 2013
Shoulder Straps and to Back Body
1
Lace
Shoulder
Strap through
Tri-glide
Extender
hardware and
adjust as
desired.
2
Insert Tri-
Glide
Extender
into Back
Body. Insert
fully until
hardware is
fully
covered.
3
Insert release
cable into
channel sewn
into Tri-Glide
Extender so
channel is
inboard to
vest.
1
Pull Cable / Management routing: Chest
Insert Pull or
Electronic
cable into one
of 3 chosen
chest stow
points.
2
3
4 Open back
flap, pull white
loop through
Extender
grommets and
insert cable
through the
white loop.
Guide cable
towards
desired
shoulder
strap and
route under
top layer,
between
bartacks.
Insert until
cable
emerges
from rear of
shoulder
strap.
8
Ensure pillow
is fully seated
in stow.
4
Release Rigging
Published January 2013
1
2” Elastic: Single Point Release
Slide 2”
Elastic
through 1”
webbing
channel and
place rear
grommet over
white loop.
Insert the
cable
through the
top section
of the white
loop.
Insert white
loop on back
body through
grommet on
2” Elastic.
3
2
1
2
3
9
Release Routing Assist Cord Stowing
Remove
Routing
Assist Cord
from white
release
loop and
locate stow
pocket.
Push Assist
Cord into
tightly.
Insure
Assist Cord
is fully
inserted
into stow
pocket.
1
4” Elastic: Single Point Release
Slide 4”
Elastic
through
webbing
channel and
place rear
grommet over
single point
release.
2 Insert white
loop on back
body
through
grommet on
4” Elastic
3A Insert cable
being used
for single
point release
through
white loop
under small
stitch
divider.
3B If Tri-Glide
Extenders
are used,
insert cable
over the
small stitch
divider.
Release Rigging
1
Release Routing Assist Cord Stowing
Remove
Routing
Assist Cord
from white
release
loop and
locate stow
pocket.
2 Push Assist
Cord into
tightly.
3 Insure
Assist Cord
is fully
inserted
into stow
pocket.
Published January 2013
13
1 Open back
flap and
cummerbund
channel flaps.
2 6 Lower upper
channel flaps
and secure
lower channel
flaps over
them. Do not
over tighten.
3 Lower back
flap and press
securing all
hook and loop
fastener.
7
4
Release Rigging
Cummerbund Rigging: Release
5
Re-snap
webbing tabs
on both sides
to secure
back flap.
8
Published January 2013
Open back of
Cummerbund
and locate
elastic,
webbing, and
grommet Flip
Out.
Lay
Cummerbunds
in channel and
insert white
loop through
selected
grommet on
left and right
Cummerbund.
Pull Flip Out
until it is fully
emerged.
Make sure
hook and loop
lines up and
press to
connect.
Insert Cable
through white
loop and tuck
cable into
stow at
bottom of
channel.
10
Accessory Attachment
Published January 2013
Front Flaps to Front Body
Weave under
first row on
back of flap
and over the
second row,
then tuck
back under
second row.
Tuck stiffened
straps
downward
through
MOLLE
mounting
webbing on
Front Body
with hook up.
1
2
MOLLE-On Armor Sleeve Set for CB-MB/A
Tuck straps
under
webbing
folded to ½”
to set
MOLLE-On
for
Cummerbun
d CB-MB/A.
1
1 Lay Sleeve on
inside of
Cummerbund
on top of 4”
hook. Webbing
up and MOLLE
straps in-line
with 1” elastic.
2 Insert straps
through front
stretch pocket
webbing,
weave back
over the ¾”
and under the
3” webbing on
Sleeve.
4 Insert through
rear stretch
webbing, tuck
stiffened ends
into webbing at
back of Sleeve
from rear to
front while flat.
3 Continue
through the
second
stretch pocket
webbing and
back through
the 3”
webbing on
Sleeve.
11
MOLLE-On Armor Sleeve to Cummerbund
Slip On Accessories
Slide
until in
desired
location.
Accessory Attachment
1
4” Elastic Accessories
Tri-Fold:
Line up front
of Tri-fold with
4” Elastic’s
loop.
2 Wrap 4”
Elastic with
Tri-fold flaps.
Slip-On: Insert
end of 4”
Elastic into
routing pass
through on
Slip-On.
.
Published January 2013
16
1
2
Shown with (1x) PMAG and
6”x10” Soft Armor Insert
Shown with (2x) PMAGs and
6”x6” MSAP Armor Insert
Assault Pack Attachment
Lower Pack Attachment to Cummerbund
1
Upper Pack Attachment to Shoulder Strap
Insert
Shoulder
Strap through
ring hardware
with buckle
facing rear
and loop
facing up.
2 Position
buckle where
desired and
press UPA
hook against
Shoulder
Strap hook.
3 Insure buckle
is in correct
position
towards the
Back Body and
not conflicting
with other
components.
1 With buckle
facing rear,
insert Lower
Pack Attach
through a
MOLLE PAL
on
Cummerbund
where desired.
2 Pull through
until buckle is
just below
MOLLE row.
3 Fold over and
snap secure.
Published January 2013
17
Load Lift Main Parts
Load Lift
1
Published January 2013
1. Belt
2. Upper Frame
Lower Frame (Loop Strip Up) .3
7. Quick Release Attachment System
8. Securing Straps (x2)
Lumbar Pad and Securing Strap .4
Attachment System Velcro Cover .6
Non-Release Attachment System .5
2
4
8
7
6
5
2
18
Unlocked
Locked
5
6
7
8
Load Lift Non-Releasable
1
Load Lift Non-Release Attachment System Installation
2
3
4
Make sure
the hole on
the Velcro
Cover allows
the post to
show
through.
Insert the
Lower Frame
into the
Lumbar Pad
so the post
goes through
the hole at
the bottom.
Insert post
attached to
Lower Frame
into large
grommet on
Belt with
Lower Frame
on inside of
Belt.
Insert the
screw into the
threaded post
through the
grommet and
tighten
secure. Close
flap and tuck
under.
Non-Release
Attachment
System has a
screw.
Remove this
screw to
assemble
with frame.
Place the
Velcro Cover
over the
Attachment
base with
the hole side
hanging off
the Lower
Frame.
Turn over
and wrap
the Velcro
Attachment
Cover
around to
the other
side.
Lay Lower
Frame (Loop
Strip Up) and
insert the
Attachment
base downward
though the
holes at the
bottom.
Published January 2013
Securing Screw
Base with Threaded Post
19
5
6
7
8 Insert Release
Pin into Post
through the
grommet and
latch down
secure. Close
flap and Tuck
under.
Load Lift Releasable
1
Load Lift Quick Release Attachment System Installation
The Release
Attachment
System has a
Release Pin
and cord that
can secured
to the Belt.
Remove the
Pin.
2
3
4
Published January 2013
Make sure
the hole on
the Velcro
Cover allows
the post to
show
through.
Insert the
Lower Frame
into the
Lumbar Pad
so the post
goes through
the hole at
the bottom.
Insert Post
attached to
Lower Frame
into large
grommet on
Belt with
Lower Frame
on inside of
Belt.
Place the
Velcro Cover
over the
Attachment
Base with
hole side
hanging off
the Lower
Frame.
Turn over
and wrap
the Velcro
Attachment
Cover
around to
the other
side.
Lay down
Lower Frame
(Loop Strip
Up), insert
Attachment
Base
downward into
the holes at
bottom.
Release Pin
Base with
Milled Post
20
Load Lift Adjustment
Load Lift Upper Frame Collar Positions
Large / X-Large Collar Position
Small / Medium Collar Position
Wide side up
Wide side down
Published January 2013
21
1
Load Lift Into Back Body
Open the
load lift
divider on
Back Body
so Plate flap
is still secure
and mesh is
visible.
2
3 Attach G-
Hook to
desired 1”
webbing
securing
MOLLE row.
4 Close divider
and pull 1”
webbing
synch until
Belt, frame,
and vest are
tightly held
together.
Load Lift
1
Load Lift Frame Adjustment
Locate Upper
Frame piece,
two Securing
Straps, and
Belt with
Lower Frame.
Orient Upper
Frame for
size.
2
3
4 Fold
remaining
Securing
Straps
down over
the weave
and press
secure.
Insert Load
Lift frame
sheet into
Back Body
and locate 1”
webbing
securing
MOLLE row.
Place Upper
Frame on
outside of
Lower. Insert
Securing Strap
through the
lowest cut out
with soft side
facing down.
Leave 1” of
strap at bottom
and fold up
securing to
loop circle
above. Weave
through each
cut out.
Published January 2013
22
AERO/A-KIT-BASIC-S
AERO/A-KIT-BASIC-M
AERO/A-KIT-BASIC-L
AERO/A-KIT-BASIC-XL
AERO Assault Basic Kits
AERO-LL-KIT-RB-SF-S
AERO-LL-KIT-RB-RF-M
AERO-LL-KIT-RB-RF-L
AERO-LL-KIT-RB-RF-XL
AERO Load Lift Kits
AERO/A-KIT-JTAC-S
AERO/A-KIT-JTAC-M
AERO/A-KIT-JTAC-L
AERO/A-KIT-JTAC-XL
AERO Assault JTAC Kits
AERO-KIT-V5-S-MC-SCOY
AERO-KIT-V5-M-MC-SCOY
AERO-KIT-V5-L-MC-SCOY
AERO-KIT-V5-XL-MC-SCOY
AERO/A-KIT-BASIC-R-S
AERO/A-KIT-BASIC-R-M
AERO/A-KIT-BASIC-R-L
AERO/A-KIT-BASIC-R-XL
AERO Assault Basic Kits, Releasable
Published January 2013
Multicam
500 Denier
(5CCA)
Coyote
500 Denier
(SCOY)
AOR 2
500 Denier
(5A2)
AOR 1
500 Denier
(5A1)
Black
500 Denier
(5BK)
*Other colors and patterns available upon request*
EAGLE INDUSTRIES
1(888) 343-7547 - www.EagleIndustries.com
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