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Polytype AG26, route de la GlâneCH-1701 Fribourg/Switzerland
Phone +41 26 426 11 11
info@polytype.comwww.polytype.com
SWITZERLAND
WIFAG-Polytype Holding AGFribourg/Switzerland
Polytype AGFribourg/Switzerland
ITALY
OMV Machinery srlVerona/Italy
BULGARIA
Mechatronica S.C.Gabrovo/Bulgaria
AMERICA
Polytype America Corp.Lincoln Park, NJ/USA
ASIA
Polytype Asia Paci� c Co., Ltd.Chachoengsao/Thailand
Wifag-Polytype IndiaMarketing Private Ltd.New Delhi/India
DigiCup
The digital printing machinefor round cups
Polytype AG26, route de la GlâneCH-1701 Fribourg/Switzerland
Phone +41 26 426 11 11
info@polytype.comwww.polytype.com
SWITZERLAND
WIFAG-Polytype Holding AGFribourg/Switzerland
Polytype AGFribourg/Switzerland
ITALY
OMV Machinery srlVerona/Italy
BULGARIA
Mechatronica S.C.Gabrovo/Bulgaria
AMERICA
Polytype America Corp.Lincoln Park, NJ/USA
ASIA
Polytype Asia Paci� c Co., Ltd.Chachoengsao/Thailand
Wifag-Polytype IndiaMarketing Private Ltd.New Delhi/India
The new way of decoration
Changeover times reduced to near zero Printing of single cup production and long production runs on same machine
Cost-effective for small batches Increase of production output Significant reduction of startup and running waste
//Efficiency
// Cost-effective for small batches
Extremely high print quality comparable to IML / Sleeve / Label decorating
Flexibility in selection of the print design Print from the lip to the bottom of the cup White available for clear and colored containers Glossy effect
//Print Quality
// Photo realistic graphics
Reduction of process steps Only 5 inks to handle (CMYK and white) Quality not dependent on operator skill Consistent print quality from beginning to end
//Easy to use
// Computer to product
Printing variable data «each cup can be different» Individualization and personalization for marketing opportunities
// One to one marketing
//Variable data
No printing plates No back loop for corrections A fast and efficient way for decoration
// Time to market
//New workflow
C M Y K
Always well-rounded
//polytype is the world leader in the manufacture ofsystems for direct printing of plastic cups and lids.//polytype machines combine innovative technology withthe highest levels of reliability complemented by the most user-friendly operation. Its international customersappreciate the modularity of the design and the expansionopportunities of the machines.
//polytype is part of the Swiss wifag//polytype Group, whichoperates globally and has branches in Switzerland, Germany,Italy, the USA and Thailand. This alliance gives //polytypeaccess to a broad technology base and guarantees a globaland professional partnership for your success.
Reliable Ink-jet printing machine Extensive support at first hand High productivity Extended lifetime with upgrades
Station set up for the DigiCup 1 – Cup loading / Cup presents control 2 – Pre-treatment by corona or gas 3 – 4 – 5 – 6 – 7 – 8 – 9 – 10 – 11 – 12 – 13 – 15 + 16 – Final curing 17 – Cup take of 18 – Reject station
//polytype Calmar SystemTo convert input data like PDF files to a printed image on the substrate //polytype developed its own ink-jet system and called it Calmar.
Calmar comprises the following elements: Intuitive graphical user interface Data processing software Network technology Printhead driving electronics Ink supply
Calmar is a complete ink-jet printing technology platform. Thanks to that //polytype controls every aspect in the lifecycle of the system – from developing new features tailored to the cup industry over producing industrial grade electronics and software to a professional after-sales service.
WhiteCyanMagentaYellowBlack
1
2
37
6
8
9
10
11
1213 14
1516
17
18
45
Control panelsWith the two control panels, the operator does have every- thing at a glance. The first panel is for the manipulation of the printing machine and the second for the preparation of the printing jobs.
Feeding elevatorThe wider in feed elevatorwith high storage capacityand electrical liniar pusherensures controlled pressure of cups to feed screws.
Cup loadingCup feeding station with servodriven screws. For an easy access and a fast changeover the station can be open easily.
Final curingThe UV ink curing process isequipped with progressive power control. It was developed for quick lamp changes and ease of maintenance.
Cup take-off systemCup belt take-off system (Standard) or system with screws with mechanical read-outs for easy adjustment.
Discharge roll tableThe process ends with a discharge table with a precise laser counting device.
Surface pre-treatmentTo ensure reliable ink adhesion,this station is used to pre-treatthe surface of the cup withgas or a corona.
White pre-printFor transparent cups, a white base coat is indispensable. Adapted to the needs, this pre-print can be all over the cup or only there where it is nee- ded to highlight the process colors.
4-color process printing stationsTo make it fast, each of the CYMK color will be printed separately in one turn. The high precise positioning system ensures the perfect match forfantastic imaging of the cup.
Ink mist exhaust systemThe ink mist exhaust system ensures the safety of the operators during the production, as well a constant quality imaging.
Technical data DigiCup Eco DigiCup
Min./max. cup height: 35-235 mm 35-235 mm
Min./max. cup diameter: 50-130 mm 50-130 mm
Min./max. taper: 2-10° 2-10°
Printing height (depends on configuration) up to: 212 mm 212 mm
Resolution, up to: 720 dpi 720 dpi
Mandrels: 9 18
Max. printing speed*: 100 cups/min 200 cups/min
Weight of main machine: ~ 10000 kg ~ 10000 kg
7049
mm
5853
mm
8460 mm8261 mm
2492
mm
3339
mm
2360
mm
* for cup decoration with CYMK and a rim diameter of 50 mm
7049
mm
5853
mm
8460 mm8261 mm
2492
mm
3339
mm
2360
mm
polytype the expert for digital printing machines for containers Over a decade of experience in digital printing Nearly a century of experience in printing on containers
Polytype AG26, route de la GlâneCH-1701 Fribourg/Switzerland
Phone +41 26 426 11 11
info@polytype.comwww.polytype.com
SWITZERLAND
WIFAG-Polytype Holding AGFribourg/Switzerland
Polytype AGFribourg/Switzerland
ITALY
OMV Machinery srlVerona/Italy
BULGARIA
Mechatronica S.C.Gabrovo/Bulgaria
AMERICA
Polytype America Corp.Lincoln Park, NJ/USA
ASIA
Polytype Asia Paci� c Co., Ltd.Chachoengsao/Thailand
Wifag-Polytype IndiaMarketing Private Ltd.New Delhi/India
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